A suction nozzle fixture, fixture transfer mechanism and suction cup assembly machine
By designing a nozzle fixture for suction cup assembly, the closing and opening state switching functions of the clamp assembly are used to solve the problem of difficulty in fixing the nozzle in automatic assembly of suction cup assembly, improving assembly efficiency and reducing cost.
Patent Information
- Application Number
- CN202420391968.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The prior art is difficult to effectively fix the suction nozzle when the suction cup assembly is automatically assembled, resulting in low assembly efficiency and waste of manpower.
A suction nozzle fixture is designed, including a base and at least one set of clamping components arranged on the base. The clamping components can be switched between a closed and open state through the fitting of a fixed seat, a movable seat and an elastic member to achieve clamping and release of the suction nozzle.
Accurate fixation of the suction nozzle is achieved, the assembly efficiency of suction cup assembly is improved, labor waste is reduced, and the overall cost of the assembly machine is reduced.
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Figure CN222697021U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of automation equipment, and in particular, relates to a nozzle clamp, a clamp transfer mechanism and a suction cup assembly machine. Background Art
[0002] In the production of photovoltaic modules, a battery string picking mechanism is often used to carry battery strings. The picking end of the battery string picking mechanism includes several parts such as Figures 1 to 3 The suction cup assembly shown. The suction cup assembly includes a sheet metal part 10, on which two assembly holes 11 are provided, and two suction nozzles 12 are respectively installed in the corresponding assembly holes 11 through a first flat washer 13a, a second flat washer 13b, a spring 14 and a joint 15 to be fixed in the sheet metal part 10.
[0003] The assembly of suction cup components is usually done manually, which is very labor-intensive, wastes manpower, and is inefficient. Therefore, it is urgent to develop an automatic assembly machine for suction cup components. In order to achieve automatic assembly of suction cup components, the suction nozzle needs to be fixed, which requires the design of a special fixture for the suction nozzle. Utility Model Content
[0004] The purpose of the present application is to provide a suction nozzle clamp to solve the problem of fixing the suction nozzle during automatic assembly of the suction cup assembly in the prior art. In addition, another purpose of the present application is to provide a clamp circulation mechanism including the suction nozzle clamp and a suction cup assembly machine including the clamp circulation mechanism.
[0005] To achieve this goal, this application adopts the following technical solutions:
[0006] In a first aspect, the present application provides a nozzle clamp, which comprises a base and at least one set of clamping components arranged on the base; each set of clamping components can be switched between a closed state and an open state to clamp or release a nozzle, wherein:
[0007] The clamping assembly includes a fixed seat, a movable seat and an elastic member, the fixed seat is fixedly mounted on the base, and the movable seat can be mounted on the base close to or away from the fixed seat;
[0008] The elastic member is arranged between the fixed seat and the movable seat, the first end of the elastic member abuts against the fixed seat, and the second end of the elastic member abuts against the movable seat;
[0009] Push the movable seat toward the fixed seat so that the clamping assembly switches to a closed state, at which time the movable seat cooperates with the fixed seat to clamp a suction nozzle placed between the two and compress the elastic member;
[0010] The movable seat is released, and the elastic member drives the movable seat to move away from the fixed seat, so that the clamping assembly is switched to an open state to take or place the suction nozzle.
[0011] The suction nozzle clamp of the present application is provided with at least one set of clamping components, which can clamp at least one suction nozzle. When assembling a suction cup assembly including two suction nozzles, the clamping components can be set as two sets, so as to achieve simultaneous clamping and fixation of the two suction nozzles to be assembled; the clamping component can clamp the suction nozzle when an external force is applied to the movable seat through the cooperation of the fixed seat, the movable seat and the elastic member, and the remaining parts of the suction cup assembly can be assembled after clamping. After the assembly is completed, the external force is removed, the clamping component can automatically open to release the suction nozzle, and the assembled suction cup assembly can be removed from the suction nozzle clamp. The suction nozzle clamp of the present application has a simple overall structure, stable and reliable operation, and low cost.
[0012] Optionally, a positioning groove is provided on at least one of the fixed seat and the movable seat, and the positioning groove is configured to position the suction nozzle when the suction nozzle is placed or clamped.
[0013] By providing the positioning groove, the suction nozzle is positioned when it is placed or clamped, the position accuracy of the suction nozzle is guaranteed, and the suction cup assembly can be assembled smoothly.
[0014] Optionally, two sets of clamping assemblies are arranged on the base at a preset interval, and the two sets of clamping assemblies are configured to clamp or release two suction nozzles at the same time.
[0015] By arranging two sets of clamping assemblies at preset intervals, two suction nozzles to be assembled can be clamped and fixed simultaneously, so that the two suction nozzles of the suction cup assembly can be assembled simultaneously, thereby improving the assembly efficiency of the suction cup assembly.
[0016] Optionally, the movable seats of the two sets of clamping assemblies are connected as a whole through a connecting piece, and a driving part is provided on the connecting piece, and the driving part is pushed to drive the two movable seats to synchronously approach the corresponding fixed seats through the connecting piece.
[0017] The movable seats of the two sets of clamping assemblies are connected as a whole through a connecting piece, so that the two sets of clamping assemblies can be driven by one driving part to clamp or release the two suction nozzles at the same time, which simplifies the overall structure of the suction nozzle clamp and reduces the cost.
[0018] Optionally, the driving part includes a connecting seat and a rolling element. The connecting seat is fixedly mounted on the connecting element. A longitudinal rotating shaft is fixedly mounted on the connecting seat. The rolling element is rotatably mounted on the longitudinal rotating shaft.
[0019] By fixing the connecting seat on the connecting member, the rolling member is installed on the connecting seat through the longitudinal rotating shaft. When the rolling member is pushed by an external mechanism, the rolling member can roll in contact with the external mechanism, thereby reducing the friction between the driving part and the external mechanism.
[0020] Optionally, the elastic member is a spring, which is horizontally arranged and extends along the moving direction of the movable seat. A first accommodating groove is arranged on the side of the fixed seat opposite to the movable seat, and a second accommodating groove is arranged on the side of the movable seat opposite to the fixed seat. The first accommodating groove is directly opposite to the second accommodating groove, and the first end of the spring is inserted into and abuts against the first accommodating groove, and the second end of the spring is inserted into and abuts against the second accommodating groove.
[0021] By setting the elastic member and cooperating the elastic member with the first accommodating groove and the second accommodating groove, the elastic member provides the movable seat with a rebound force along the moving direction, providing an elastic member with a simple structure, low cost and easy installation.
[0022] Optionally, the clamping assembly also includes a slider, a slide rail and a limit plate, the slide rail is installed on the base and located on one side of the fixed seat, the movable seat is slidably installed on the slide rail through the slider, and the movable seat slides along the slide rail towards or away from the fixed seat; the elastic member is configured to be elastically deformable along the length direction of the slide rail; the limit plate is fixedly installed on the base and located at one end of the slide rail away from the fixed seat, and the limit plate is used to abut against the slider when the clamping assembly is switched to the open state.
[0023] Through the cooperation of the slider and the slide rail, the movement of the movable seat can be guided, thereby improving the stability of the movement of the movable seat. By setting a limit plate, the slider is prevented from sliding off the slide rail after the elastic member rebounds, thereby limiting the travel of the movable seat.
[0024] In a second aspect, the present application further proposes a fixture circulation mechanism, which includes a rotary drive mechanism, a rotary platform and a fixture control mechanism, wherein: a plurality of processing stations are arranged at intervals on the rotating path of the rotary platform, and the processing stations are a loading station, at least one assembly station and a unloading station in sequence along the rotation direction, and the above-mentioned nozzle fixtures are installed at intervals on the upper edge of the rotary platform in the circumferential direction in the same number as the processing stations;
[0025] The driving end of the rotary drive mechanism is connected to the rotary platform, and the rotary drive mechanism is configured to drive the rotary platform to rotate so as to rotate the nozzle fixture from a current processing station to an adjacent next processing station;
[0026] The fixture control mechanism is fixed relative to the rotating platform. The fixture control mechanism is configured to control the opening or closing of the suction nozzle fixture rotated to the loading station and the unloading station. The fixture control mechanism is also configured to control the suction nozzle fixture to always remain in a closed state during the rotation between the remaining processing stations.
[0027] The fixture circulation mechanism of the present application can realize the circulation of the nozzle fixture between different processing stations through the cooperation of the rotary drive mechanism, the rotary platform and the fixture control mechanism. The rotary circulation method can save space and realize the automatic recycling of the nozzle fixture. After the nozzle is clamped by the nozzle fixture at the loading station, it can always be in a clamped state during the subsequent assembly process and can not be taken away until it flows into the unloading station after the assembly is completed, which can ensure that the assembly work can proceed smoothly and improve efficiency.
[0028] Optionally, the fixture control mechanism is arranged on the inner side of each nozzle fixture enclosed area, and includes a first arc plate and a fixture closing drive assembly, the first arc plate is fixed to the fixed end of the rotation drive mechanism, and the circumferential side surface of the first arc plate is configured to push the movable seat of the nozzle fixture at the assembly station, so that the corresponding nozzle fixture is in a closed state;
[0029] The first arc plate is provided with notches at positions corresponding to the loading station and the unloading station;
[0030] The clamp closing drive assembly is installed at the notch on the first arc plate, and the clamp closing drive assembly is configured to push the movable seat of the suction nozzle clamp at the loading station and the unloading station to put the corresponding suction nozzle clamp in a closed state; the clamp closing drive assembly is also configured to release the movable seat of the suction nozzle clamp at the loading station and the unloading station to put the corresponding suction nozzle clamp in an open state.
[0031] Through the cooperation of the first arc plate and the clamp closing drive assembly, the opening and closing control of the suction nozzle clamps at the loading station and the unloading station is realized at the same time, and the closing control of the suction nozzle clamps on each assembly station is also realized at the same time; a clamp control mechanism with a compact structure, small space occupation, ingenious design, low cost and reliable control is provided.
[0032] Optionally, the clamp closing drive assembly includes a first drive member and a pushing member, the driving end of the first drive member is connected to the pushing member, and the first drive member drives the pushing member to move to a first position or a second position; when the first drive member drives the pushing member to move to the first position, the pushing member leaves the movable seat of the nozzle clamp at the loading station and the unloading station, so that the corresponding nozzle clamp is in an open state; when the first drive member drives the pushing member to move to the second position, the pushing member presses against the movable seat of the nozzle clamp at the loading station and the unloading station, so that the corresponding nozzle clamp is in a closed state.
[0033] By driving the pushing member to move to the first position or the second position through the first driving member, the suction nozzle clamps at the loading station and the unloading station are opened at the same time, so as to facilitate loading at the loading station and unloading at the unloading station; at the same time, the suction nozzle clamps at the loading station and the unloading station are closed at the same time, so that the suction nozzle clamps at the loading station and the unloading station fix the suction nozzle; a clamp closing drive component with simple structure and stable and reliable operation is provided.
[0034] Optionally, the pushing member is a second arc plate, and when the first driving member drives the pushing member to move to the first position, the circumferential side surface of the second arc plate leaves the movable seat of the suction nozzle clamp at the loading station and the unloading station; when the first driving member drives the pushing member to move to the second position, the circumferential side surface of the second arc plate is connected with the circumferential side surface of the first arc plate, and presses against the movable seat of the suction nozzle clamp at the loading station and the unloading station.
[0035] By setting the pushing member as a second arc plate, the opening or closing control of the suction nozzle clamps at the loading station and the unloading station can be achieved only by the second arc plate, providing a pushing member with a simple structure, low cost and precise control.
[0036] Optionally, each processing station is arranged at equal intervals on the rotation path of the rotating platform; each suction nozzle fixture is evenly distributed along the circumference of the rotating platform; and the rotation drive mechanism is configured to drive the rotating platform to rotate a preset angle each time.
[0037] By setting each processing station, each suction nozzle fixture and the rotary drive mechanism, the step-by-step flow of each suction nozzle fixture in each processing station is realized, which has high working efficiency and is easy to control.
[0038] In a third aspect, the present application also proposes a suction cup assembly machine, which includes the above-mentioned clamp circulation mechanism.
[0039] Optionally, the suction cup assembly machine further includes a nozzle feeding mechanism, a first flat pad mounting mechanism, a sheet metal mounting mechanism, a second flat pad mounting mechanism, a spring mounting mechanism, a gluing mechanism, a joint mounting mechanism and a feeding mechanism, wherein:
[0040] There are 6 assembly stations, which are the first flat gasket installation station, sheet metal installation station, second flat gasket installation station, spring installation station, gluing station and joint installation station along the rotation direction of the rotating platform;
[0041] The fixture circulation mechanism is configured to drive the nozzle fixture to circulate between the processing stations in sequence, and the nozzle fixture includes two sets of clamping components;
[0042] The nozzle loading mechanism is configured to place two nozzles at intervals on the nozzle fixture rotated to the loading station, with the screws of the two nozzles facing upwards, and the fixture circulation mechanism is configured to control the nozzle fixture at the loading station to close to clamp the two nozzles, and rotate the nozzle fixture to the first flat pad installation station;
[0043] The first flat pad installation mechanism is configured to install a first flat pad on the screw of each suction nozzle rotated to the first flat pad installation station;
[0044] The sheet metal installation mechanism is configured to place the sheet metal on screws of two suction nozzles rotated to the sheet metal installation station, and the screws of the two suction nozzles are respectively inserted into two assembly holes on the sheet metal;
[0045] The second flat pad installation mechanism is configured to install a second flat pad on the screw of each suction nozzle rotated to the second flat pad installation station;
[0046] The spring installation mechanism is configured to install a spring on the screw of each suction nozzle rotated to the spring installation station;
[0047] The glue coating mechanism is configured to apply liquid raw tape to the top of the screw of each suction nozzle rotating to the glue coating station;
[0048] The joint installation mechanism is configured to install a joint on the screw rod of each suction nozzle rotated to the joint installation station;
[0049] The fixture circulation mechanism is configured to control the nozzle fixture to rotate to the unloading station and open, the unloading mechanism is configured to remove the assembled suction cup assembly from the nozzle fixture at the unloading station, and the fixture circulation mechanism is also configured to rotate the nozzle fixture to the loading station.
[0050] The suction cup assembly machine of the present application can realize the automatic assembly of the suction nozzle, sheet metal, first flat pad, second flat pad, spring and joint on the suction cup assembly, and the two suction nozzles can complete the assembly at the same time. Compared with the manual assembly method, the assembly efficiency of the suction cup assembly can be greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] Figure 1 It is a three-dimensional structural schematic diagram of an existing suction cup assembly;
[0052] Figure 2 is a schematic diagram of the main view of an existing suction cup assembly;
[0053] Figure 3 yes Figure 2 Schematic diagram of the cross section along the AA direction;
[0054] Figure 4 is a schematic diagram of the three-dimensional structure of the nozzle fixture provided in an embodiment of the present application;
[0055] Figure 5 is a schematic front view of a nozzle fixture provided in an embodiment of the present application;
[0056] Figure 6 yes Figure 5 Schematic diagram of the cross section along the BB direction;
[0057] Figure 7 yes Figure 5 Schematic diagram of the cross section along the CC direction;
[0058] Figure 8 It is a schematic diagram of the three-dimensional structure of the clamp circulation mechanism provided in the embodiment of the present application;
[0059] Fig. 9 is a schematic top view of a clamp circulation mechanism provided in an embodiment of the present application;
[0060] Fig.10 It is a schematic diagram of the three-dimensional structure of the suction cup assembly machine provided in an embodiment of the present application.
[0061] Figures 1 to 10 The following reference numerals are included:
[0062] Sheet metal part 10, assembly hole 11, suction nozzle 12, first flat washer 13a, second flat washer 13b, spring 14, joint 15;
[0063] Base 20;
[0064] Clamping assembly 30, fixed seat 31, first accommodating groove 310, movable seat 32, second accommodating groove 320, positioning groove 33, connecting member 34, driving part 35, connecting seat 350, rolling member 351, longitudinal rotating shaft 352, sliding block 36, sliding rail 37, limiting plate 38, elastic member 39;
[0065] Suction nozzle fixture 40;
[0066] Rotation drive mechanism 50;
[0067] Rotating platform 60, loading station 61, unloading station 62, first flat washer installation station 63, sheet metal installation station 64, second flat washer installation station 65, spring installation station 66, gluing station 67, joint installation station 68;
[0068] The clamp control mechanism 70, the first arc plate 71, the notch 710, the clamp closing drive assembly 72, the first drive member 720, and the push member 721;
[0069] The fixture circulation mechanism 80, the suction nozzle feeding mechanism 81, the first flat pad installation mechanism 82, the sheet metal installation mechanism 83, the second flat pad installation mechanism 84, the spring installation mechanism 85, the gluing mechanism 86, the joint installation mechanism 87, and the unloading mechanism 88. DETAILED DESCRIPTION
[0070] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0071] In the production of photovoltaic modules, a battery string picking mechanism is often used to carry battery strings. The picking end of the battery string picking mechanism includes several parts such as Figures 1 to 3 The suction cup assembly shown. The suction cup assembly includes a sheet metal part 10, on which two assembly holes 11 are provided, and two suction nozzles 12 are respectively installed in the corresponding assembly holes 11 through a first flat washer 13a, a second flat washer 13b, a spring 14 and a joint 15 to be fixed in the sheet metal part 10.
[0072] The assembly of suction cup components is usually done manually, which is very labor-intensive, wastes manpower, and is inefficient. Therefore, it is urgent to develop an automatic assembly machine for suction cup components. In order to achieve automatic assembly of suction cup components, the suction nozzle needs to be fixed, which requires the design of a special fixture for the suction nozzle.
[0073] Therefore, this application proposes a nozzle fixture, see Figures 4 to 7 As shown, the nozzle clamp proposed in this embodiment includes a base 20 and at least one set of clamping components 30 arranged on the base 20; each set of clamping components 30 can be switched between a closed state and an open state to clamp or release a nozzle 12, wherein,
[0074] The clamping assembly 30 includes a fixed seat 31, a movable seat 32 and an elastic member 39. The fixed seat 32 is fixedly mounted on the base 20, and the movable seat 32 can be mounted on the base 20 close to or away from the fixed seat 31.
[0075] The elastic member 39 is disposed between the fixed seat 31 and the movable seat 32 , the first end of the elastic member 39 abuts against the fixed seat 31 , and the second end of the elastic member 39 abuts against the movable seat 32 ;
[0076] Push the movable seat 32 toward the fixed seat 31 so that the clamping assembly 30 switches to a closed state. At this time, the movable seat 32 cooperates with the fixed seat 31 to clamp a suction nozzle 12 placed therebetween and compress the elastic member 39;
[0077] The movable seat 32 is released, and the elastic member 39 drives the movable seat 32 to move away from the fixed seat 31 , so that the clamping assembly 30 is switched to the open state to take or place the suction nozzle 12 .
[0078] The suction nozzle clamp of the present application is provided with at least one set of clamping components 30, which can clamp at least one suction nozzle 12. When assembling a suction cup assembly including two suction nozzles, the clamping components 30 can be set as two sets, so as to clamp and fix the two suction nozzles 12 to be assembled at the same time; the clamping component 30 can clamp the suction nozzle 12 when an external force is applied to the movable seat 32 through the cooperation of the fixed seat 31, the movable seat 32 and the elastic member 39, and the remaining parts of the suction cup assembly can be assembled after clamping. After the assembly is completed, the external force is removed, and the clamping component 30 can automatically open to release the suction nozzle, and the assembled suction cup assembly can be removed from the suction nozzle clamp. The suction nozzle clamp of the present application has a simple overall structure, stable and reliable operation, and low cost.
[0079] As an implementation manner, a positioning groove 33 is provided on at least one of the fixed seat 31 and the movable seat 32 , and the positioning groove 33 is configured to position the suction nozzle 12 when the suction nozzle 12 is placed or clamped.
[0080] Optionally, positioning grooves 33 are correspondingly provided on the fixed seat 31 and the movable seat 32 . After the clamping assembly 30 is closed, the suction nozzle 12 is positioned by the cooperation of the two positioning grooves 33 , and elastic members 39 are symmetrically provided on both sides of each positioning groove 33 .
[0081] By providing the positioning groove 33, the suction nozzle 12 is positioned when being placed or clamped, thereby ensuring the position accuracy of the suction nozzle 12 and ensuring that the suction cup assembly can be assembled smoothly.
[0082] As an implementation manner, two sets of clamping assemblies 30 are arranged on the base 20 at a preset interval, and the two sets of clamping assemblies 30 are configured to clamp or release two suction nozzles 12 at the same time.
[0083] By arranging two sets of clamping assemblies 30 at preset intervals, the two suction nozzles 12 to be assembled can be clamped and fixed at the same time, so that the two suction nozzles of the suction cup assembly can be assembled at the same time, thereby improving the assembly efficiency of the suction cup assembly.
[0084] As an implementation mode, the movable seats 32 of the two sets of clamping assemblies 30 are connected as a whole through a connecting piece 34 , and a driving part 35 is provided on the connecting piece 34 . The driving part 35 is pushed to drive the two movable seats 32 to synchronously approach the corresponding fixed seats 31 through the connecting piece 34 .
[0085] The movable seats 32 of the two sets of clamping assemblies 30 are connected as a whole through the connecting piece 34, so that the two sets of clamping assemblies 30 are driven by a driving part 35 to clamp or release the two suction nozzles 12 at the same time, which simplifies the overall structure of the suction nozzle clamp and reduces the cost.
[0086] As an implementation mode, the driving part 35 includes a connecting seat 350 and a rolling member 351 . The connecting seat 350 is fixedly mounted on the connecting member 34 . A longitudinal rotating shaft 352 is fixedly mounted on the connecting seat 350 . The rolling member 351 is rotatably mounted on the longitudinal rotating shaft 352 .
[0087] By fixing the connecting seat 350 on the connecting member 34, the rolling member 351 is installed on the connecting seat 350 through the longitudinal rotating shaft 352. When the rolling member 351 is pushed by an external mechanism, the rolling member 351 can roll in contact with the external mechanism, thereby reducing the friction between the driving part 35 and the external mechanism.
[0088] See also Figures 5 to 7 As shown, as an embodiment, the elastic member 39 is a spring, which is horizontally arranged and extends along the moving direction of the movable seat 32. A first accommodating groove 310 is arranged on the side of the fixed seat 31 opposite to the movable seat 32, and a second accommodating groove 320 is arranged on the side of the movable seat 32 opposite to the fixed seat 31. The first accommodating groove 310 is directly opposite to the second accommodating groove 320, and the first end of the spring is inserted into and abuts against the first accommodating groove 310, and the second end of the spring is inserted into and abuts against the second accommodating groove 320.
[0089] By setting the elastic member 39 and cooperating with the first accommodating groove 310 and the second accommodating groove 320, the elastic member 39 provides the movable seat 32 with a rebound force along the horizontal moving direction, providing an elastic member with a simple structure, low cost and easy installation.
[0090] As an embodiment, the clamping assembly 30 also includes a slider 36, a slide rail 37 and a limit plate 38. The slide rail 37 is installed on the base 20 and is located on one side of the fixed seat 31. The movable seat 32 is slidably installed on the slide rail 37 through the slider 36. The movable seat 32 slides along the slide rail 37 to approach or move away from the fixed seat 31; the elastic member 39 is configured to be elastically deformable along the length direction of the slide rail 37; the limit plate 38 is fixedly installed on the base 20 and is located at one end of the slide rail 37 away from the fixed seat 31. The limit plate 38 is used to abut against the slider 36 when the clamping assembly 30 is switched to the open state.
[0091] Through the cooperation of the slider 36 and the slide rail 37, the movement of the movable seat 32 can be guided, thereby improving the stability of the movement of the movable seat 32. By setting the limit plate 38, the slider 36 is prevented from sliding off the slide rail 37 after the elastic member 39 rebounds, thereby limiting the travel of the movable seat 32.
[0092] The nozzle fixture proposed in this embodiment has the following advantages compared with the prior art:
[0093] 1) The overall structure is simple, the operation is stable and reliable, and the cost is low;
[0094] 2) The suction nozzle can be accurately fixed, which is conducive to ensuring the assembly accuracy of the suction cup assembly;
[0095] 3) Two sets of clamping assemblies are provided to achieve simultaneous clamping, fixing or loosening of two suction nozzles, so as to facilitate simultaneous assembly of two suction nozzles of the suction cup assembly and improve the assembly efficiency of the suction cup assembly;
[0096] 4) One driving unit drives two sets of clamping assemblies to clamp or release two suction nozzles at the same time, which simplifies the overall structure of the suction nozzle clamp and reduces costs; at the same time, the driving unit and the external mechanism are in rolling contact, which reduces the friction between the driving unit and the external mechanism.
[0097] Second, see Figure 8 and Fig. 9 As shown, this embodiment also proposes a fixture circulation mechanism, which includes a rotation drive mechanism 50, a rotating platform 60 and a fixture control mechanism 70, wherein: a plurality of processing stations are arranged at intervals on the rotating path of the rotating platform 60, and the processing stations are a loading station 61, at least one assembly station and a unloading station 62 in the rotating direction, and the above-mentioned suction nozzle fixtures 40 are installed at intervals along the circumferential direction on the rotating platform 60, the number of which is the same as the number of the processing stations;
[0098] The driving end of the rotary drive mechanism 50 is connected to the rotary platform 60, and the rotary drive mechanism 50 is configured to drive the rotary platform 60 to rotate so as to rotate the nozzle fixture 40 from the current processing station to the next adjacent processing station;
[0099] The fixture control mechanism 70 is fixed relative to the rotating platform 60. The fixture control mechanism 70 is configured to control the nozzle fixture 40 that rotates to the loading station 61 and the unloading station 62 to open or close. The fixture control mechanism 70 is also configured to control the nozzle fixture 40 to always remain in a closed state during the rotation between the remaining processing stations.
[0100] The fixture circulation mechanism of the present application can realize the circulation of the nozzle fixture 40 between different processing stations through the cooperation of the rotary drive mechanism 50, the rotary platform 60 and the fixture control mechanism 70. The rotary circulation method can save space and realize the automatic recycling of the nozzle fixture 40. After the nozzle is clamped by the nozzle fixture at the loading station, it can always be in a clamped state during the subsequent assembly process until the assembly is completed and it flows into the unloading station where it can be taken away, which can ensure that the assembly work can proceed smoothly and improve efficiency.
[0101] As an embodiment, the fixture control mechanism 70 is arranged on the inner side of the enclosed area of each suction nozzle fixture 40, including a first arc plate 71 and a fixture closing drive assembly 72, the first arc plate 71 is fixed to the fixed end of the rotation drive mechanism 50, and the circumferential side surface of the first arc plate 71 is configured to push the movable seat 32 of the suction nozzle fixture 40 at the assembly station, so that the corresponding suction nozzle fixture 40 is in a closed state; the first arc plate 71 is provided with a notch 710 at the position corresponding to the loading station 61 and the unloading station 62; the fixture closing drive assembly 72 is installed at the notch 710 on the first arc plate 71, and the fixture closing drive assembly 72 is configured to push the movable seat of the suction nozzle fixture 40 at the loading station 61 and the unloading station 62, so that the corresponding suction nozzle fixture 40 is in a closed state; the fixture closing drive assembly 72 is also configured to release the movable seat 32 of the suction nozzle fixture 40 at the loading station 61 and the unloading station 62, so that the corresponding suction nozzle fixture 40 is in an open state.
[0102] Optionally, the circumferential side of the first circular arc plate 71 abuts against the rolling member 351 of the nozzle fixture 40 at the assembly station. When the rotating platform 60 drives the nozzle fixture 40 to rotate horizontally, the rolling member 351 can roll along the circumferential side of the first circular arc plate 71, thereby reducing the friction between the rolling member 351 and the first circular arc plate 71 and reducing the wear on the first circular arc plate 71.
[0103] Through the cooperation of the first arc plate 71 and the clamp closing drive assembly 72, the opening and closing control of the suction nozzle clamp 40 at the loading station 61 and the unloading station 62 is realized at the same time, and the closing control of the suction nozzle clamp on each assembly station is also realized at the same time; a clamp control mechanism 70 with a compact structure, small space occupation, ingenious design, low cost and reliable control is provided.
[0104] As an embodiment, the clamp closing drive assembly 72 includes a first driving member 720 and a pushing member 721, the driving end of the first driving member 720 is connected to the pushing member 721, and the first driving member 720 drives the pushing member 721 to move to the first position or the second position; when the first driving member 720 drives the pushing member 721 to move to the first position, the pushing member 721 leaves the movable seat 32 of the suction nozzle clamp 40 at the loading station 61 and the unloading station 62, so that the corresponding suction nozzle clamp 40 is in an open state; when the first driving member 720 drives the pushing member 721 to move to the second position, the pushing member 721 presses on the movable seat 32 of the suction nozzle clamp 40 at the loading station 61 and the unloading station 62, so that the corresponding suction nozzle clamp 40 is in a closed state.
[0105] By driving the pushing member 721 to the first position or the second position through the first driving member 720, the suction nozzle clamps 40 at the loading station 61 and the unloading station 62 are opened at the same time, so as to facilitate loading at the loading station 61 and unloading at the unloading station 62; at the same time, the suction nozzle clamps at the loading station 61 and the unloading station 62 are closed at the same time, so that the suction nozzle clamps 40 at the loading station 61 and the unloading station 62 fix the suction nozzle; a clamp closing drive component 72 with a simple structure and stable and reliable operation is provided.
[0106] As an embodiment, the pushing member 721 is a second arc plate. When the first driving member 720 drives the pushing member 721 to move to the first position, the circumferential side surface of the second arc plate leaves the movable seat 32 of the nozzle fixture 40 at the loading station 61 and the unloading station 62; when the first driving member 720 drives the pushing member 721 to move to the second position, the circumferential side surface of the second arc plate is connected with the circumferential side surface of the first arc plate 71, and presses against the movable seat 32 of the nozzle fixture 40 at the loading station 61 and the unloading station 62.
[0107] It should be noted that: the circumferential side surface of the second arc plate is connected to the circumferential side surface of the first arc plate 71, including no gap between the two after the combination, and of course also including a gap between the two after the combination. The size of the gap needs to ensure that the suction nozzle clamp will not open when passing through the gap.
[0108] By setting the pushing member 721 as a second arc plate, the opening or closing control of the suction nozzle clamp 40 at the loading station 61 and the unloading station 62 can be achieved only by the second arc plate, providing a pushing member 721 with a simple structure, low cost and precise control.
[0109] As an embodiment, each processing station is arranged at equal intervals on the rotation path of the rotating platform 60; each suction nozzle fixture 40 is evenly distributed along the circumference of the rotating platform 60; and the rotating drive mechanism 50 is configured to drive the rotating platform 60 to rotate a preset angle each time.
[0110] By setting each processing station, each suction nozzle fixture 40 and the rotary drive mechanism 50, the step-by-step flow of each suction nozzle fixture 40 in each processing station is achieved, which has high working efficiency and is easy to control.
[0111] Compared with the prior art, the fixture transfer mechanism proposed in this embodiment has the following advantages:
[0112] 1) The nozzle fixture can be circulated between different processing stations. The rotating circulation method can save space and realize the automatic recycling of the nozzle fixture; it can ensure that the assembly work can proceed smoothly and improve efficiency;
[0113] 2) The overall structure of the fixture control mechanism is compact, the design is ingenious, the cost is low, and the control is reliable;
[0114] 3) The fixture closing drive assembly has a simple structure and operates stably and reliably;
[0115] 4) The opening or closing control of the nozzle fixtures at the loading station and the unloading station can be realized only by the second arc plate, and the pusher has a simple structure, low cost and precise control.
[0116] Third, see Fig. 9 and Fig.10 As shown, this embodiment also provides a suction cup assembly machine, which includes the above-mentioned fixture transfer mechanism 80;
[0117] As an embodiment, the suction cup assembly machine also includes a nozzle feeding mechanism 81, a first flat pad installation mechanism 82, a sheet metal installation mechanism 83, a second flat pad installation mechanism 84, a spring installation mechanism 85, a glue coating mechanism 86, a joint installation mechanism 87 and a feeding mechanism 88, wherein:
[0118] There are 6 assembly stations, which are arranged along the rotation direction of the rotating platform 60 in order: the first flat gasket installation station 63, the sheet metal installation station 64, the second flat gasket installation station 65, the spring installation station 66, the gluing station 67 and the joint installation station 68;
[0119] The fixture circulation mechanism 80 is configured to drive the nozzle fixture 40 to circulate between the processing stations in sequence, and the nozzle fixture 40 includes two sets of clamping components;
[0120] The nozzle loading mechanism 81 is configured to place two nozzles on the nozzle fixture 40 rotated to the loading station 61 at intervals, with the screws of the two nozzles facing upwards, and the fixture circulation mechanism 80 is configured to control the nozzle fixture 40 at the loading station 61 to close to clamp the two nozzles, and rotate the nozzle fixture 40 to the first flat pad installation station 63;
[0121] The first flat pad installation mechanism 82 is configured to install a first flat pad on the screw of each suction nozzle rotated to the first flat pad installation station 63;
[0122] The sheet metal installation mechanism 83 is configured to place the sheet metal on the screws of the two suction nozzles rotated to the sheet metal installation station 64, and the screws of the two suction nozzles are respectively inserted into the two assembly holes on the sheet metal;
[0123] The second flat pad installation mechanism 84 is configured to install a second flat pad on the screw of each suction nozzle rotated to the second flat pad installation station 65;
[0124] The spring installation mechanism 85 is configured to install a spring on the screw of each suction nozzle rotated to the spring installation station 66;
[0125] The glue coating mechanism 86 is configured to apply liquid raw tape to the top of the screw of each suction nozzle that rotates to the glue coating station 67;
[0126] The joint installation mechanism 87 is configured to install a joint on the screw of each suction nozzle rotated to the joint installation station 68;
[0127] The fixture circulation mechanism 80 is configured to control the nozzle fixture 40 that rotates to the unloading station 61 to open, and the unloading mechanism 88 is configured to remove the assembled suction cup assembly from the nozzle fixture 40 at the unloading station 61. The fixture circulation mechanism 80 is also configured to rotate the nozzle fixture 40 to the loading station 60.
[0128] The suction cup assembly machine of the present application can realize the automatic assembly of the suction nozzle, sheet metal, first flat pad, second flat pad, spring and joint on the suction cup assembly, and the two suction nozzles can complete the assembly at the same time. Compared with the manual assembly method, the assembly efficiency of the suction cup assembly can be greatly improved.
[0129] The above embodiments are only to illustrate the basic principles and characteristics of the present application. The present application is not limited by the above examples. Without departing from the spirit and scope of the present application, the present application may be subject to various changes and modifications, which are within the scope of the present application to be protected. The scope of protection claimed in the present application is defined by the attached claims and their equivalents.
Claims
1. A nozzle fixture, characterized in that: The nozzle clamp comprises a base and at least one set of clamping components arranged on the base; each set of the clamping components can be switched between a closed state and an open state to clamp or release a nozzle, wherein: The clamping assembly comprises a fixed seat, a movable seat and an elastic member, wherein the fixed seat is fixedly mounted on the base, and the movable seat can be mounted on the base close to or away from the fixed seat; The elastic member is disposed between the fixed seat and the movable seat, the first end of the elastic member abuts against the fixed seat, and the second end of the elastic member abuts against the movable seat; Pushing the movable seat to move toward the fixed seat so that the clamping assembly switches to a closed state, at which time the movable seat cooperates with the fixed seat to clamp a suction nozzle placed therebetween and compress the elastic member; The movable seat is released, and the elastic member drives the movable seat to move away from the fixed seat, so that the clamping assembly switches to an open state to take or place the suction nozzle.
2. The nozzle fixture according to claim 1, characterized in that: A positioning groove is provided on at least one of the fixed seat and the movable seat, and the positioning groove is configured to position the suction nozzle when the suction nozzle is placed or clamped.
3. The nozzle fixture according to claim 1, characterized in that: Two sets of clamping assemblies are arranged on the base at a preset interval, and the two sets of clamping assemblies are configured to clamp or release two suction nozzles at the same time.
4. The nozzle fixture according to claim 3, characterized in that: The movable seats of the two sets of the clamping assemblies are connected as a whole through a connecting piece, and a driving part is provided on the connecting piece, and the driving part is pushed to drive the two movable seats to synchronously approach the corresponding fixed seats through the connecting piece.
5. The nozzle fixture according to claim 4, characterized in that: The driving part comprises a connecting seat and a rolling element. The connecting seat is fixedly mounted on the connecting element. A longitudinal rotating shaft is fixedly mounted on the connecting seat. The rolling element is rotatably mounted on the longitudinal rotating shaft.
6. The nozzle fixture according to claim 1, characterized in that: The elastic member is a spring, which is horizontally arranged and extends along the moving direction of the movable seat. A first accommodating groove is arranged on the side of the fixed seat opposite to the movable seat, and a second accommodating groove is arranged on the side of the movable seat opposite to the fixed seat. The first accommodating groove is directly opposite to the second accommodating groove. The first end of the spring is inserted into and abuts against the first accommodating groove, and the second end of the spring is inserted into and abuts against the second accommodating groove.
7. The nozzle fixture according to claim 1, characterized in that: The clamping assembly further includes a slider, a slide rail and a limit plate, wherein the slide rail is mounted on the base and located on one side of the fixed seat, the movable seat is slidably mounted on the slide rail through the slider, and the movable seat slides along the slide rail to approach or move away from the fixed seat; The elastic member is configured to be elastically deformable along the length direction of the slide rail; The limit plate is fixedly mounted on the base and is located at an end of the slide rail away from the fixed seat. The limit plate is used to abut against the slide block when the clamping assembly is switched to an open state.
8. A fixture circulation mechanism, characterized in that: The fixture circulation mechanism includes a rotation drive mechanism, a rotation platform and a fixture control mechanism, wherein: A plurality of processing stations are arranged at intervals on the rotating path of the rotating platform, and the processing stations are a loading station, at least one assembly station and an unloading station in sequence along the rotating direction, and the nozzle fixtures according to any one of claims 1 to 7 are installed at intervals along the circumferential direction of the rotating platform in the same number as the processing stations; The driving end of the rotary drive mechanism is connected to the rotary platform, and the rotary drive mechanism is configured to drive the rotary platform to rotate so as to rotate the nozzle fixture from a current processing station to an adjacent next processing station; The clamp control mechanism is fixedly arranged relative to the rotating platform, and is configured to control the nozzle clamp rotated to the loading station and the unloading station to open or close. The clamp control mechanism is also configured to control the nozzle clamp to always remain in a closed state during the rotation between the remaining processing stations.
9. The fixture circulation mechanism according to claim 8, characterized in that: The fixture control mechanism is arranged on the inner side of each suction nozzle fixture enclosed area, and comprises a first arc plate and a fixture closing drive assembly, wherein the first arc plate is fixed to the fixed end of the rotation drive mechanism, and the circumferential side surface of the first arc plate is configured to push the movable seat of the suction nozzle fixture at the assembly station so that the corresponding suction nozzle fixture is in a closed state; The first arc plate is provided with notches at positions corresponding to the loading station and the unloading station; The clamp closing drive assembly is installed at the notch on the first arc plate, and the clamp closing drive assembly is configured to push the movable seat of the nozzle clamp at the loading station and the unloading station so that the corresponding nozzle clamp is in a closed state; the clamp closing drive assembly is also configured to release the movable seat of the nozzle clamp at the loading station and the unloading station so that the corresponding nozzle clamp is in an open state.
10. The fixture circulation mechanism according to claim 9, characterized in that: The clamp closing drive assembly comprises a first driving member and a pushing member, wherein the driving end of the first driving member is connected to the pushing member, and the first driving member drives the pushing member to move to the first position or the second position; When the first driving member drives the pushing member to move to the first position, the pushing member leaves the movable seats of the suction nozzle fixtures at the loading station and the unloading station, so that the corresponding suction nozzle fixtures are in an open state; When the first driving member drives the pushing member to move to the second position, the pushing member presses against the movable seats of the suction nozzle clamps at the loading station and the unloading station to make the corresponding suction nozzle clamps in a closed state.
11. The fixture circulation mechanism according to claim 10, characterized in that: The pushing member is a second circular arc plate. When the first driving member drives the pushing member to move to the first position, the circumferential side surface of the second circular arc plate leaves the movable seat of the suction nozzle clamp at the loading station and the unloading station; when the first driving member drives the pushing member to move to the second position, the circumferential side surface of the second circular arc plate is connected with the circumferential side surface of the first circular arc plate, and presses against the movable seat of the suction nozzle clamp at the loading station and the unloading station.
12. The fixture transfer mechanism according to claim 8, characterized in that: The processing stations are arranged at equal intervals on the rotation path of the rotating platform; the nozzle fixtures are evenly distributed along the circumference of the rotating platform; and the rotation drive mechanism is configured to drive the rotating platform to rotate a preset angle each time.
13. A suction cup assembly machine, characterized in that: The suction cup assembly machine includes a clamp transfer mechanism as described in any one of claims 8-12.
14. The suction cup assembly machine according to claim 13, characterized in that: The suction cup assembly machine also includes a nozzle feeding mechanism, a first flat pad installation mechanism, a sheet metal installation mechanism, a second flat pad installation mechanism, a spring installation mechanism, a gluing mechanism, a joint installation mechanism and a feeding mechanism, wherein: There are 6 assembly stations, which are the first flat gasket installation station, the sheet metal installation station, the second flat gasket installation station, the spring installation station, the gluing station and the joint installation station in the rotation direction of the rotating platform; The fixture circulation mechanism is configured to drive the nozzle fixture to circulate in sequence between the processing stations, and the nozzle fixture includes two sets of the clamping assemblies; The nozzle loading mechanism is configured to place two nozzles at intervals on the nozzle fixture rotated to the loading station, with the screws of the two nozzles facing upwards, and the fixture circulation mechanism is configured to control the nozzle fixture at the loading station to close to clamp the two nozzles, and rotate the nozzle fixture to the first flat pad installation station; The first flat pad installation mechanism is configured to mount a first flat pad on the screw of each suction nozzle rotated to the first flat pad installation station; The sheet metal installation mechanism is configured to place the sheet metal on the screws of the two suction nozzles rotated to the sheet metal installation station, and the screws of the two suction nozzles are respectively inserted into the two assembly holes on the sheet metal; The second flat pad installation mechanism is configured to mount a second flat pad on the screw of each suction nozzle rotated to the second flat pad installation station; The spring installation mechanism is configured to set a spring on the screw of each suction nozzle rotated to the spring installation station; The glue coating mechanism is configured to apply liquid raw tape to the top of the screw of each suction nozzle rotating to the glue coating station; The joint installation mechanism is configured to install a joint on the screw of each suction nozzle rotated to the joint installation station; The fixture circulation mechanism is configured to control the opening of the nozzle fixture rotated to the unloading station, the unloading mechanism is configured to remove the assembled suction cup assembly from the nozzle fixture at the unloading station, and the fixture circulation mechanism is also configured to rotate the nozzle fixture to the loading station.