Automatic maintenance device for concrete member
By designing an automatic curing device for concrete components that link frame plates and uniform curing components, the problem of difficulty in sufficient wetting the bottom surface of the component in the prior art is solved, and the effect of uniform curing of multi-faceted concrete components and water saving is achieved.
Patent Information
- Application Number
- CN202420648522.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-01
AI Technical Summary
It is difficult for existing concrete component curing devices to fully wet the bottom surface of the component, especially when multiple components are maintained, the bottom is difficult to fully wet, resulting in poor maintenance effects.
An automatic curing device for concrete components is designed, using linkage frame plates and uniform curing components. Through the driving of linkage screws and threaded sleeves, the movement of concave nozzles and atomization nozzles are realized to achieve multi-sided uniform atomization maintenance of concrete components.
This device can effectively improve the curing effect of concrete components, ensure uniform moisturization of the upper and lower sides and sides of the components, significantly improving the curing effect. At the same time, through the design of the deflector, the overflow of the maintenance water is avoided and water is saved.
Smart Images
Figure CN222697509U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete curing, and more specifically, to an automatic curing device for concrete components. Background Art
[0002] The main function of water curing of concrete components is to promote its hardening and strength growth and prevent cracks in concrete due to surface drying. Water curing can continuously provide moisture to concrete so that it can be fully moisturized during the hardening process. This can prevent dry cracks in concrete due to lack of water and also help improve the overall strength of the concrete structure. After searching the existing literature, Patent Publication No.
[0003] The utility model patent CN208375547U discloses a concrete component curing device, which can automatically achieve the water splashing effect according to the set temperature; ensure a certain humidity of the product, prevent the product from breaking, reduce resource waste, reduce manufacturing costs, and reuse water resources, reduce water waste, and also reduce the labor of workers, which is beneficial to the development benefits of the factory; however, the device still has the following defects:
[0004] During the curing process of concrete, the curing device contacts and cures the concrete components from one surface, while the bottom surface of the concrete components is difficult to fully contact the water for curing. Especially when curing multiple concrete components, it is difficult for the bottom to be fully moistened and oxidized, and the curing effect is poor. Therefore, an automatic curing device for concrete components is provided. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides an automatic curing device for concrete components.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic curing device for concrete components, comprising a component frame, a plurality of support columns and a linkage frame plate, wherein the plurality of support columns are integrally formed with the component frame by die-casting, the linkage frame plate is fixedly connected to one side of the support columns, and a uniform curing component is provided inside the linkage frame plate; the uniform curing component comprises a linkage screw rod arranged inside the linkage frame plate, and the outer wall of the linkage screw rod is provided with a threaded sleeve block horizontally sliding with the linkage frame plate;
[0007] A reduction motor for driving the linkage screw to rotate is fixedly connected to one side of the linkage frame plate; a concave nozzle is welded to one side of the threaded sleeve block near its top end, and a plurality of atomizing nozzles are fixedly connected to the top and bottom inner walls of the concave nozzle; a connecting branch pipe is welded to one side of the concave nozzle, and a connecting hose is threadedly connected to the bottom end of the connecting branch pipe, and a pump is fixedly installed at one end of the connecting hose, the linkage screw and the linkage frame plate are rotatably connected via a bearing, and the linkage screw and the linkage frame plate are both made of stainless steel.
[0008] Preferably, the input end of the pump extends to the inner wall of the collecting box and is fixedly connected thereto; a support base fixedly connected to the collecting box is installed below the pump; a filter frame plate for filtering curing water is fixedly connected between the support column and the component frame, and a plurality of rectangular through holes are formed through the top of the filter frame plate; a plurality of concrete components are installed at the top of the component frame, and a gap is provided between two adjacent concrete components.
[0009] In the above technical scheme, the pump is started to suck the water inside the collection box into the connecting hose, and the multiple atomizing nozzles in the upper row can perform atomizing spray maintenance on the top of the concrete component, while the multiple atomizing nozzles at the bottom can perform atomizing spray maintenance on the bottom of the concrete component. At the same time, the reduction motor drives the linkage screw to rotate forward inside the linkage frame plate, and the linkage screw drives the threaded sleeve to slide along the inside of the linkage frame plate under the action of the thread. The concave nozzle moves the multiple atomizing nozzles, and the atomizing nozzles in the upper and lower rows can perform uniform atomizing maintenance along the upper and lower positions of the concrete component. Then the reduction motor is started to drive the linkage screw to reverse inside the linkage frame plate, and the threaded sleeve drives the concave nozzle to move the multiple atomizing nozzles to the left again, so as to achieve reciprocating multi-faceted uniform maintenance of the concrete component.
[0010] Preferably, a guide plate is fixedly connected to opposite sides of two adjacent support columns; two inclined brackets are welded to one side of the guide plate, an arc bracket welded to the guide plate is installed at the bottom end of the inclined bracket, and a reinforcement frame is fixedly connected between the two arc brackets.
[0011] Preferably, the two arc-shaped brackets are symmetrically arranged about the reinforcement frame, and the angle between the guide plate and the support column is set to forty-five degrees.
[0012] A plurality of groups of temperature and humidity sensors for detecting temperature and humidity are embedded and installed on the upper surface of the component frame.
[0013] In the above technical solution, the reinforcement frame provides support force for the two arc-shaped brackets, the inclined bracket can provide support force for the guide plate, and the support column provides support force for the guide plate. The guide plate blocks and tilts the diffused diversion maintenance water, and the guide plate plays a role of limiting and guiding, thereby avoiding overflow and waste of maintenance water and reducing the amount of overflow waste.
[0014] Technical effects and advantages of the utility model:
[0015] By setting a uniform curing component, the curing water flows into the multiple atomizing nozzles along the concave nozzle, and the multiple atomizing nozzles in the upper row can spray and curing the top of the concrete component, and the atomizing nozzles in the upper and lower rows can uniformly atomize and curing along the upper and lower positions of the concrete component, and perform curing treatment on the side between two concrete components, so that the concrete component can be uniformly cured on multiple sides, and the curing effect of the concrete component is effectively improved;
[0016] The reinforcement frame provides support for the two arc-shaped brackets, the arc-shaped bracket provides support for the inclined bracket, and the guide plate blocks and tilts the diffused diversion and maintenance water to prevent the maintenance water from diffusing from both sides, limit the diversion and maintenance water, reduce water overflow and loss, and save water. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a schematic diagram of the main stereoscopic structure of an automatic maintenance device for concrete components provided by the utility model.
[0018] Figure 2 For the utility model Figure 1 Enlarged structural diagram at A in the middle.
[0019] Figure 3 The utility model is a schematic diagram of a top plan structure of an automatic maintenance device for concrete components.
[0020] Figure 4 It is a schematic diagram of the local structure of the connection between the guide plate and the inclined bracket of the utility model.
[0021] The accompanying drawings are marked as follows: 1. component frame; 2. support column; 3. linkage frame plate; 4. linkage screw; 5. threaded sleeve block; 6. reduction motor; 7. concave nozzle; 8. connecting branch pipe; 9. connecting hose; 10. pump; 11. collection box; 12. filter frame plate; 13. support base; 14. concrete component; 15. atomizing nozzle; 16. guide plate; 17. inclined bracket; 18. arc bracket; 19. reinforcement frame. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] As attached Figure 1-4An automatic curing device for concrete components is shown, and a uniform curing component is provided on the automatic curing device for concrete components. The setting of the uniform curing component can achieve multi-faceted uniform curing of the concrete component 14, and the curing effect of the concrete component 14 is effectively improved. The specific structure of the uniform curing component is set as follows:
[0024] In some embodiments, as shown in the attached Figure 1-2 As shown, the uniform curing assembly includes a linkage screw 4 arranged inside a linkage frame plate 3, and the outer wall of the linkage screw 4 is provided with a threaded sleeve 5 that slides horizontally with the linkage frame plate 3; a reduction motor 6 for driving the linkage screw 4 to rotate is fixedly connected to one side of the linkage frame plate 3; a concave nozzle 7 is welded to one side of the threaded sleeve 5 and near the top position thereof, and a plurality of atomizing nozzles 15 are fixedly connected to the top and bottom inner walls of the concave nozzle 7;
[0025] A connecting branch pipe 8 is welded to one side of the concave nozzle 7, a connecting hose 9 is threadedly connected to the bottom end of the connecting branch pipe 8, and a pump 10 is fixedly installed at one end of the connecting hose 9;
[0026] When the automatic concrete component maintenance device of this embodiment is used, the maintenance personnel first place the prefabricated multiple concrete components 14 at equal distances at the top position of the component frame 1, and support the bottom end of the component frame 1 through the support column 2, and a certain gap will be generated between two adjacent concrete components 14. After water is added to the collecting box 11, the pump 10 is started to suck the water in the collecting box 11 into the connecting hose 9, and the water is transported to the connecting branch pipe 8 through the connecting hose 9. The maintenance water flows into the multiple atomizing nozzles 15 along the concave nozzle 7. The multiple atomizing nozzles 15 in the upper row can perform atomizing spray maintenance on the top of the concrete component 14, and the multiple atomizing nozzles 15 at the bottom can perform atomizing spray maintenance on the bottom of the concrete component 14. The linkage screw 4 is rotated forward inside the linkage frame plate 3, and the linkage screw 4 drives the threaded sleeve 5 to slide along the linkage frame plate 3 under the action of the thread. The threaded sleeve 5 drives the concave nozzle 7 to move the multiple atomizing nozzles 15. The upper and lower rows of atomizing nozzles 15 can be evenly atomized and cured along the upper and lower positions of the concrete component 14. Then the reduction motor 6 is started to drive the linkage screw 4 to reverse inside the linkage frame plate 3, and the threaded sleeve 5 drives the concave nozzle 7 to move the multiple atomizing nozzles 15 to the left again. The multiple atomizing nozzles 15 can reciprocate to achieve uniform up and down curing of the multiple concrete components 14, and the curing effect is effectively improved. The cured water enters the collection box 11 along the filter frame plate 12 for filtration and collection, and the curing water is recycled.
[0027] In some embodiments, as shown in the attached Figure 1-3As shown, the input end of the pump 10 extends to the inner wall of the collecting box 11 and is fixedly connected. A support base 13 fixedly connected to the collecting box 11 is installed below the pump 10, so that the support base 13 provides support force for the pump 10, and the stability of the pump 10 is effectively improved when in use. A filter frame plate 12 for filtering maintenance water is fixedly connected between the support column 2 and the component frame 1, and a plurality of rectangular through holes are opened through the top of the filter frame plate 12, so that the water under maintenance can enter the collecting box 11 along the filter frame plate 12 for filtration and collection, so as to filter the maintenance water and facilitate the collection of the maintenance water by the collecting box 11 for recycling. A plurality of concrete components 14 are installed at the top of the component frame 1, and a gap is provided between two adjacent concrete components 14, so that the maintenance personnel can place the prefabricated plurality of concrete components 14 equidistantly at the top position of the component frame 1, so that when the atomizing nozzle 15 is located in the middle of the two concrete components 14, uniform maintenance spraying can be achieved on both sides and up and down of the concrete components 14.
[0028] In some embodiments, as shown in the attached Figure 1-4 As shown, the opposite sides of two adjacent support columns 2 are fixedly connected with a guide plate 16; two inclined brackets 17 are welded on one side of the guide plate 16, and an arc bracket 18 welded to the guide plate 16 is installed at the bottom end of the inclined bracket 17, and a reinforcement frame 19 is fixedly connected between the two arc brackets 18, and the two arc brackets 18 are symmetrically arranged about the reinforcement frame 19, and the angle between the guide plate 16 and the support column 2 is set to forty-five degrees;
[0029] A plurality of sets of temperature and humidity sensors for detecting temperature and humidity are embedded and installed on the upper surface of the component frame 1 to record the temperature and humidity during the concrete curing period.
[0030] According to the upper structure, when the water body is diverted and maintained, the maintenance water body will diffuse to both sides under the impact force, and the reinforcement frame 19 provides support force for the two arc-shaped brackets 18, and the arc-shaped brackets 18 provide support force for the inclined brackets 17, and the inclined brackets 17 can provide support force for the guide plate 16, and the support column 2 provides support force for the guide plate 16. The guide plate 16 blocks and tilts the diffused diversion and maintenance water, and the diversion and maintenance water is tilted down along the guide plate 16 to the position above the filter frame plate 12, and the guide plate 16 plays a role of limiting and guiding.
[0031] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.
[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. An automatic maintenance device for concrete components, comprising a component frame (1), a plurality of support columns (2), and a linkage frame plate (3), wherein the plurality of support columns (2) are integrally formed with the component frame (1) by die-casting, and the linkage frame plate (3) is fixedly connected to one side of the support column (2), characterized in that: A uniform curing component is provided inside the linkage frame plate (3); The uniform curing component comprises a linkage screw (4) arranged inside the linkage frame plate (3), and the outer wall of the linkage screw (4) is provided with a threaded sleeve (5) which slides horizontally with the linkage frame plate (3); A reduction motor (6) for driving the linkage screw rod (4) to rotate is fixedly connected to one side of the linkage frame plate (3); A concave nozzle (7) is welded on one side of the threaded sleeve (5) and near the top end thereof, and a plurality of atomizing nozzles (15) are fixedly connected to the top and bottom inner walls of the concave nozzle (7); A connecting branch pipe (8) is welded to one side of the concave nozzle (7), a connecting hose (9) is threadedly connected to the bottom end of the connecting branch pipe (8), and a pump (10) is fixedly mounted on one end of the connecting hose (9).
2. The automatic curing device for concrete components according to claim 1, characterized in that: The linkage screw rod (4) and the linkage frame plate (3) are rotatably connected via a bearing, and the linkage screw rod (4) and the linkage frame plate (3) are both made of stainless steel.
3. The automatic curing device for concrete components according to claim 1, characterized in that: The input end of the pump (10) extends to the inner wall of the collection box (11) and is fixedly connected thereto; a support base (13) fixedly connected to the collection box (11) is installed below the pump (10).
4. The automatic curing device for concrete components according to claim 1, characterized in that: A filter frame plate (12) for filtering curing water is fixedly connected between the support column (2) and the component frame (1), and a plurality of rectangular through holes are formed through the top of the filter frame plate (12).
5. The automatic curing device for concrete components according to claim 1, characterized in that: A plurality of concrete components (14) are installed on the top end of the component frame (1), and a gap is provided between two adjacent concrete components (14).
6. The automatic curing device for concrete components according to claim 1, characterized in that: The opposite sides of two adjacent support columns (2) are both fixedly connected with guide plates (16); Two inclined brackets (17) are welded to one side of the (16), an arc-shaped bracket (18) welded to the guide plate (16) is installed at the bottom end of the inclined bracket (17), and a reinforcement frame (19) is fixedly connected between the two arc-shaped brackets (18).
7. The automatic curing device for concrete components according to claim 6, characterized in that: The two arc-shaped brackets (18) are symmetrically arranged with respect to the reinforcement frame (19), and the angle between the guide plate (16) and the support column (2) is set to be forty-five degrees.
8. The automatic curing device for concrete components according to claim 1, characterized in that: A plurality of groups of temperature and humidity sensors for detecting temperature and humidity are embedded and installed on the upper surface of the component frame (1).