A grouting device for tunnel and bridge construction
By designing a grouting device for tunnel and bridge construction including a mixing silo and screening device, the problems of mortar condensation and spray pipe blockage are solved, and the construction efficiency is significantly improved.
Patent Information
- Application Number
- CN202420240955.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The existing grouting device does not stir when storing the mortar, resulting in the mortar condensation; at the same time, large solid mortar filtration is poor, resulting in the spray pipe being easily blocked, reducing construction efficiency.
A grouting device for tunnel and bridge construction is designed, including a mixing chamber, a motor, a rotating rod, a mixing blade and a solenoid valve. The powder is transported to the mixing chamber through the twisting dragon, and the motor drives the stirring leaf to rotate for stirring; during screening, the shaft and toggle rod are driven by the pulley transmission to prevent particles from clogging the screen hole.
The mortar is stirred to prevent condensation and improve the fluidity of the mortar; the screening device effectively avoids particulate matter blockage, and improves the smoothness of the spray pipe and construction efficiency.
Smart Images

Figure CN222697559U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of construction, in particular to a grouting device for tunnel and bridge construction. Background Art
[0002] In the construction of tunnels and bridges, compared with house construction, there will be dense steel bars. Due to the complexity of embedded parts, it is not very convenient to use traditional cement pouring. Grouting concrete can solve this problem well. It is to fill the coarse aggregate of concrete into the template in advance, and then use a pump to press the cement mortar into it to solidify it into stone. This method of construction can be used to grout and fill leaks and reinforce the structure of various construction cracks, expansion joints, construction joints and structural joints, which can significantly improve the efficiency of construction. Most of the existing grouting devices do not stir the mortar when storing it, which easily leads to mortar coagulation. At the same time, there is no good filtration for large pieces of solid mortar, which causes the spraying pipe to be easily blocked, reducing work efficiency.
[0003] To this end, we invented a grouting device for tunnel and bridge construction. Utility Model Content
[0004] In view of the above-mentioned problems and / or the problems existing in the existing grouting device for tunnel and bridge construction, the present utility model is proposed.
[0005] Therefore, the purpose of the present invention is to provide a grouting device for tunnel and bridge construction, which can solve the above-mentioned existing problems.
[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0007] A grouting device for tunnel and bridge construction comprises: a mixing chamber, a support plate is fixedly installed on the top of the mixing chamber, a motor is fixedly installed on the top of the support plate, a rotating rod is fixedly connected to the output end of the motor, a stirring blade is fixedly installed on the outer wall of the rotating rod, and a solenoid valve is installed at the output end of the mixing chamber.
[0008] As a preferred solution of the grouting device for tunnel and bridge construction described in the utility model, wherein: a support plate 2 is fixedly installed on the left side of the top of the mixing bin, a cement powder feeding pipe is fixedly installed on the left side of the support plate 2, a motor 2 is fixedly installed on the right side of the support plate 2, and an auger is fixedly connected to the output end of the motor 2.
[0009] As a preferred solution of the grouting device for tunnel and bridge construction described in the utility model, wherein: the end of the auger away from the second motor is rotatably connected to the left side of the inner wall of the cement powder feeding pipe, an input end is opened on the upper left side of the cement powder feeding pipe, and an inverted trapezoidal bin is provided above the input end, and the output end of the inverted trapezoidal bin is connected to the upper left side input end of the cement powder feeding pipe.
[0010] As a preferred solution of the grouting device for tunnel and bridge construction described in the utility model, the output end at the lower right side of the cement powder feeding pipe is connected and communicated with the mixing bin, and a liquid input end is opened on the right side of the top of the mixing bin.
[0011] As a preferred solution of the grouting device for tunnel and bridge construction described in the utility model, a support frame is fixedly installed on the outer side of the mixing bin, a screening bin is fixedly installed on the inner side of the bottom end of the support frame, a feed frame is installed on the upper left side of the screening bin, and the upper side of the feed frame corresponds to the output end of the mixing bin.
[0012] As a preferred solution of the grouting device for tunnel and bridge construction described in the utility model, a screening plate is fixedly installed on the inner wall of the screening bin, and screening holes are opened on the screening plate.
[0013] As a preferred solution of the grouting device for tunnel and bridge construction described in the utility model, wherein: a support frame 2 is fixedly installed on the right side of the mixing bin, a rotating shaft is rotatably connected to the right side of the support frame 2, a toggle rod is fixedly connected to the outer wall of the bottom end of the rotating shaft, and the bottom end of the toggle rod is in contact with the top end of the screening plate.
[0014] As a preferred solution of the grouting device for tunnel and bridge construction described in the utility model, a pulley is fixedly connected to the top of the rotating shaft and the upper part of the outer wall of the rotating rod, and the two pulleys are connected by belt transmission.
[0015] Compared with existing technologies:
[0016] When the cement powder is poured into the inverted trapezoidal bin, the powder is transferred to the mixing bin through the auger, and the motor is turned on to drive the rotating rod and the stirring blades fixedly connected to the outer wall of the rotating rod to rotate to stir the material; during screening, when the rotating rod rotates, the rotating shaft is driven to rotate through the pulley transmission, and the toggle rod at the bottom of the rotating shaft is driven to rotate through the rotating shaft to prevent the particles from clogging the sieve holes on the screening plate, thereby improving the use efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is the front view of the utility model;
[0018] Figure 2This is a front view of the utility model;
[0019] Figure 3 This is a cross-sectional view of the mixing bin of the utility model;
[0020] Figure 4 For this utility model Figure 2 sectional view of .
[0021] In the figure: mixing bin 1, support frame 2, support plate 3, motor 1 4, rotating rod 5, stirring blade 6, cement powder feeding pipe 7, support plate 2 8, motor 2 9, auger 10, inverted trapezoidal bin 11, screening bin 12, screening plate 13, toggle rod 14, rotating shaft 15, support frame 2 16, pulley 17, feed frame 18. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0023] Embodiment 1:
[0024] The utility model provides a grouting device for tunnel and bridge construction, which has the advantages of easy use and improved efficiency. Figure 1-4 , including a stirring chamber 1, a support plate 3 is fixedly installed on the top of the stirring chamber 1, a motor 4 is fixedly installed on the top of the support plate 3, a rotating rod 5 is fixedly connected to the output end of the motor 4, a stirring blade 6 is fixedly installed on the outer wall of the rotating rod 5, and an electromagnetic valve is installed at the output end of the stirring chamber 1.
[0025] A support plate 2 8 is fixedly installed on the left side of the top of the mixing bin 1, a cement powder feeding pipe 7 is fixedly installed on the left side of the support plate 2 8, a motor 2 9 is fixedly installed on the right side of the support plate 2 8, and an auger 10 is fixedly connected to the output end of the motor 2 9.
[0026] An end of the auger 10 away from the motor 2 9 is rotatably connected to the inner wall of the cement powder feeding pipe 7 on the left side. An input end is provided on the upper left side of the cement powder feeding pipe 7, and an inverted trapezoidal bin 11 is provided above the input end. The output end of the inverted trapezoidal bin 11 is connected to the upper left input end of the cement powder feeding pipe 7.
[0027] The output end at the lower right side of the cement powder feeding pipe 7 is connected to and communicates with the mixing bin 1 , and a liquid input end is provided at the right side of the top of the mixing bin 1 .
[0028] A support frame 2 is fixedly installed on the outer side of the mixing bin 1, a screening bin 12 is fixedly installed on the inner side of the bottom end of the support frame 2, a feed frame 18 is installed on the upper left side of the screening bin 12, and the upper side of the feed frame 18 corresponds to the output end of the mixing bin 1.
[0029] A screening plate 13 is fixedly mounted on the inner wall of the screening bin 12 , and screening holes are formed on the screening plate 13 .
[0030] During specific use, the technicians in this field pour cement powder into the inverted trapezoidal bin 11, turn on the motor 2 9 to drive the auger 10 to rotate, and drive the powder to be transferred to the mixing bin 1 through the auger 10, pour the water to be stirred into the mixing bin 1, turn on the motor 1 4 to drive the rotating rod 5 and the stirring blade 6 fixedly connected to the outer wall of the rotating rod 5 to rotate, and stir the materials in the mixing bin 1;
[0031] After the stirring is completed, open the solenoid valve to pour the cement slurry into the feed frame 18, and transfer it to the screening bin 12. After being screened by the screening plate 13, it flows to the bottom of the inner wall of the screening bin 12. When in use, connect the input end of the transmission pump to the output end of the screening bin 12 to export the cement slurry.
[0032] Embodiment 2:
[0033] The utility model provides a grouting device for tunnel and bridge construction. Figure 1-4 A support frame 16 is fixedly installed on the right side of the mixing bin 1, and a rotating shaft 15 is rotatably connected to the right side of the support frame 16. A toggle rod 14 is fixedly connected to the outer wall of the bottom end of the rotating shaft 15, and the bottom end of the toggle rod 14 contacts the top end of the screening plate 13.
[0034] A pulley 17 is fixedly connected to the top of the rotating shaft 15 and the upper part of the outer wall of the rotating rod 5, and the two pulleys 17 are connected by belt transmission.
[0035] During specific use, the technicians in this field pour cement powder into the inverted trapezoidal bin 11, turn on the motor 2 9 to drive the auger 10 to rotate, and drive the powder to be transferred to the mixing bin 1 through the auger 10, pour the water to be stirred into the mixing bin 1, turn on the motor 1 4 to drive the rotating rod 5 and the stirring blade 6 fixedly connected to the outer wall of the rotating rod 5 to rotate, and stir the materials in the mixing bin 1;
[0036] After the stirring is completed, the solenoid valve is opened to pour the cement slurry into the feed frame 18, and the cement slurry is transferred to the screening bin 12. After being screened by the screening plate 13, the cement slurry flows under the inner wall of the screening bin 12. When in use, the input end of the transmission pump is connected to the output end of the screening bin 12 to lead out the cement slurry.
[0037] During screening, when the rotating rod 5 rotates, the rotating shaft 15 is driven to rotate through the pulley 17, and the toggle rod 14 at the bottom of the rotating shaft 15 is driven to rotate through the rotating shaft 15 to prevent the particles from clogging the sieve holes on the screening plate 13 and improve the use efficiency.
[0038] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A grouting device for tunnel and bridge construction, comprising a mixing chamber (1), characterized in that: A support plate (3) is fixedly mounted on the top of the stirring chamber (1), a motor (4) is fixedly mounted on the top of the support plate (3), a rotating rod (5) is fixedly connected to the output end of the motor (4), a stirring blade (6) is fixedly mounted on the outer wall of the rotating rod (5), and a solenoid valve is mounted on the output end of the stirring chamber (1); a support frame (2) is fixedly mounted on the outer side of the stirring chamber (1), a screening chamber (12) is fixedly mounted on the inner side of the bottom end of the support frame (2), and a screening chamber (12) is mounted on the upper left side of the screening chamber (12). A feed frame (18) is provided, the upper part of the feed frame (18) corresponds to the output end of the mixing chamber (1); a screening plate (13) is fixedly installed on the inner wall of the screening chamber (12), and the screening plate (13) is provided with screening holes; a support frame 2 (16) is fixedly installed on the right side of the mixing chamber (1), and a rotating shaft (15) is rotatably connected to the right side of the support frame 2 (16), and a toggle rod (14) is fixedly connected to the outer wall of the bottom end of the rotating shaft (15), and the bottom end of the toggle rod (14) contacts the top end of the screening plate (13).
2. A grouting device for tunnel and bridge construction according to claim 1, characterized in that: A second support plate (8) is fixedly installed on the left side of the top end of the mixing bin (1), a cement powder feeding pipe (7) is fixedly installed on the left side of the second support plate (8), a second motor (9) is fixedly installed on the right side of the second support plate (8), and an auger (10) is fixedly connected to the output end of the second motor (9).
3. A grouting device for tunnel and bridge construction according to claim 2, characterized in that: One end of the auger (10) away from the second motor (9) is rotatably connected to the left side of the inner wall of the cement powder feeding pipe (7); an input end is provided at the upper left side of the cement powder feeding pipe (7); an inverted trapezoidal bin (11) is provided above the input end; and an output end of the inverted trapezoidal bin (11) is connected to the upper left side input end of the cement powder feeding pipe (7).
4. A grouting device for tunnel and bridge construction according to claim 3, characterized in that: The output end at the lower right side of the cement powder feeding pipe (7) is connected to and communicates with the mixing bin (1), and a liquid input end is provided at the right side of the top of the mixing bin (1).
5. A grouting device for tunnel and bridge construction according to claim 1, characterized in that: A pulley (17) is fixedly connected to the top of the rotating shaft (15) and the upper part of the outer wall of the rotating rod (5), and the two pulleys (17) are connected via a belt transmission.