A spherical coal forming machine

By using circular screen screening and sprinkler components to increase humidity and rotating rods to drive stirring treatment in the spherical coal forming machine, the problem of poor stability after coal forming is solved, and more stable spherical coal forming and convenient transportation and use are achieved.

CN222697992UActive Publication Date: 2025-04-01武汉维创生态产业有限公司
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Patent Information

Application Number
CN202421182546.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-04-01
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

During the coal forming process of existing spherical coal molding machines, the coal shapes and sizes are different and the degree of dryness and wetness are different, resulting in poor stability of spherical coal after forming, which is inconvenient for subsequent transportation and use.

Method used

A spherical coal forming machine is designed, using a circular screen to screen coal particles, and then the humidity of the coal is increased by the sprinkler assembly, and the rotating rod is used to drive the rake tooth plate on the rotating pipe to stir the coal, making its humidity more uniform, and finally, stable spherical coal is obtained by extrusion molding.

Benefits of technology

Through screening and uniform wetting treatment, the morphological stability after coal molding is ensured, and the transportation and use convenience of spherical coal is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coal processing, specifically a spherical coal forming machine, including a cylindrical box, a square box is provided below the cylindrical box, a rotating rod is rotatably connected inside the cylindrical box, a first motor is provided below the cylindrical box, one end of the rotating rod extending to the outside of the bottom of the cylindrical box is connected to the output end of the first motor, the first motor drives the rotating rod to rotate, a circular screen is fixedly connected to the inner wall of the cylindrical box, the surface of the circular screen is smooth, and the middle position is higher than the edge position when in a horizontal position, and a plurality of baffles are fixedly provided on the rotating rod. The utility model circular screen can quickly screen out coal particles of suitable size under the action of the baffles, and the screened coal particles will be stirred by a plurality of rake tooth plates driven by the rotating rod after being evenly sprinkled with water by a circular sprinkler pipe, and the special shape of the rake tooth plates will stir the coal more evenly, and the evenly stirred coal will be introduced between the first extrusion roll and the second extrusion bundle and then extruded into spherical coal.
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Description

Technical Field

[0001] The utility model relates to a coal forming machine, in particular to a spherical coal forming machine, and belongs to the technical field of coal processing. Background Art

[0002] Coal resources are abundant and are widely used in production and life. The larger the contact area with air during briquette combustion, the more oxygen will come into contact with the coal to aid combustion. Therefore, we need a better shape with a larger contact area and better production efficiency. Now the main mainstream shapes on the market are spherical and ellipsoidal, because the spherical area can have a larger contact area and is more convenient to manufacture.

[0003] A utility model disclosed in a Chinese patent document with the announcement number CN217671306U relates to the technical field of industrial coal processing, in particular to a spherical coal molding machine, which includes a shell, an active extrusion roller and a driven extrusion roller, a storage hopper is fixedly installed on the upper part of the shell, a driving shaft and a driven shaft are respectively installed in parallel in the middle cavity of the shell, an active extrusion roller is fixedly installed on the driving shaft, a driving gear and a driving gear are respectively fixedly installed on one end of the driving shaft, a driven extrusion roller is fixedly installed on the driven shaft, a driven gear is fixedly installed on one end of the driven shaft, the driving gear and the driven gear are meshed together, and arc-shaped concave dimples are evenly distributed on the outer sides of the active extrusion roller and the driven extrusion roller. The utility model has a reasonable and compact structure and is easy to use. Through the coordinated use of the active extrusion roller, the driven extrusion roller and the storage hopper, the purpose of pressing loose coal or pulverized coal into coal balls is achieved, and it has the characteristics of safety and reliability, is convenient for operation, improves combustion efficiency, and greatly reduces environmental pollution and waste of coal resources.

[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it is found that when the above equipment is used, the coal is broken up by the breaking rod during the falling process and then falls between the active extrusion roller and the driven extrusion roller, and is squeezed into spherical coal, which is convenient for operation. However, the shapes and sizes of coal are different, and the degree of dryness and wetness is different. If it is only broken up and then used to be squeezed into balls, it will affect the overall stability of the spherical coal after forming, which is not convenient for subsequent transportation and use.

[0005] Therefore, it is urgent to improve the spherical coal forming machine to solve the above-mentioned problems. Utility Model Content

[0006] The utility model aims to provide a spherical coal forming machine. The circular screen can screen out coal particles of suitable sizes. The screened coal falls to the bottom of a cylindrical box body and is sprinkled with water by a watering assembly, so that the coal absorbs moisture and increases its humidity. The rotating rod drives the rotating shaft to move and then drives the sleeve-mounted rotating tube to move. The third gear on the moving rotating tube meshes and rolls on the annular toothed track, thereby driving a plurality of rake tooth plates on the rotating tube to rotate. The plurality of rotating rake tooth plates will stir the coal that has absorbed moisture and is accumulated at the bottom of the cylindrical box body to make its humidity more uniform. The evenly stirred coal will be introduced between the first extrusion roller and the second extrusion roller and then extruded into spherical coal, and finally sent out of the square box body.

[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0008] A spherical coal forming machine comprises a cylindrical box body, a square box body is provided below the cylindrical box body, a rotating rod is rotatably connected inside the cylindrical box body, a first motor is provided below the cylindrical box body, one end of the rotating rod extends to the outside of the bottom of the cylindrical box body and is connected to the output end of the first motor, a circular screen is fixedly connected to the inner wall of the cylindrical box body, a sprinkler assembly is provided below the circular screen, an annular toothed track is fixedly provided on the inner wall of the cylindrical box body, and the annular toothed track is located below the sprinkler assembly, a plurality of rotating shafts are fixedly connected to the rotating rod, a plurality of rotating shafts are rotatably connected with rotating tubes, a plurality of rotating tubes are fixedly connected with a plurality of rake tooth plates, and a third gear meshing with the annular toothed track is connected to one end of a plurality of rotating tubes away from the rotating rod.

[0009] Preferably, the sprinkler assembly includes an annular sprinkler pipe, a U-shaped water pipe, a water tank and a water inlet pipe, the water tank is located above the cylindrical box body, the water tank is connected to one end of the U-shaped water pipe, the annular sprinkler pipe is connected to the other end of the U-shaped water pipe, and the annular sprinkler pipe is located between the circular screen and the annular toothed track, and one end of the water inlet pipe is connected to the water tank 0.

[0010] Preferably, a first rotating shaft and a second rotating shaft are rotatably connected inside the square box, one end of the first rotating shaft is connected to a first gear, a second motor is provided outside the square box, an output end of the second motor is connected to an end of the first rotating shaft extending to the outside of the square box, one end of the second rotating shaft is provided with a second gear meshing with the first gear, the first gear and the second gear are both located inside the square box, and a first extrusion roller and a second extrusion roller are fixedly connected to the first rotating shaft and the second rotating shaft, respectively.

[0011] Preferably, the square box body is connected to the cylindrical box body via a plurality of material guide grooves, and the openings of one end of the plurality of material guide grooves located inside the square box body are all oriented toward a position between the first extrusion roller and the second extrusion roller.

[0012] Preferably, a plurality of baffles are fixedly provided on the rotating rod, and the lower end surfaces of the plurality of baffles are in contact with the upper end surface of the circular screen.

[0013] Preferably, the rotating rod extends to one end outside the top of the cylindrical box and is fixed with multiple scraper rods, and the lower end surfaces of the multiple scraper rods are in contact with the upper end surface of the cylindrical box. A feed trough is provided above the cylindrical box, and the feed trough is connected to the interior of the cylindrical box through multiple feed ports.

[0014] Preferably, a discharge chute is provided at the bottom of the square box body, the discharge chute is located below the first extrusion roller and the second extrusion roller, and a discharge pipe is connected to one side of the cylindrical box body.

[0015] The utility model has at least the following beneficial effects:

[0016] 1. The circular screen can screen out coal particles of appropriate size. The screened coal falls to the bottom of the cylindrical box and is sprinkled with water by the sprinkler assembly, so that the coal absorbs moisture and increases humidity. The rotating rod drives the rotating shaft to move and then drives the rotating tube with a sleeve rotation connection to move. The third gear on the moving rotating tube meshes and rolls on the annular toothed track, thereby driving multiple rake tooth plates on the rotating tube to rotate. The multiple rotating rake tooth plates will stir the coal that has absorbed moisture and accumulated at the bottom of the cylindrical box to make its humidity more uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0018] Figure 1 An isometric structural schematic diagram provided for the utility model;

[0019] Figure 2 It is a schematic diagram of the isometric cross-section structure provided by the utility model;

[0020] Figure 3 A schematic diagram of the internal structure of a cylindrical box provided by the utility model;

[0021] Figure 4 A schematic diagram of the internal structure of a square box provided by the utility model;

[0022] Figure 5A schematic diagram of the structure of the sprinkler assembly provided by the utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the rotating shaft and the rotating tube provided by the utility model;

[0024] Figure 7 This is a top view of the cylindrical box provided by the utility model.

[0025] In the figure, 1, cylindrical box; 2, square box; 3, rotating rod; 4, first motor; 5, circular screen; 6, sprinkler assembly; 601, annular sprinkler pipe; 602, U-shaped water guide pipe; 603, water tank; 604, water inlet pipe; 7, rotating shaft; 8, rotating pipe; 9, rake plate; 10, third gear; 11, annular toothed track; 12, feed inlet; 13, first rotating shaft; 14, second rotating shaft; 15, first gear; 16, second gear; 17, second motor; 18, first extrusion roller; 19, second extrusion roller; 20, guide trough; 21, baffle; 22, scraper rod; 23, feed trough; 24, discharge trough; 25, discharge pipe. DETAILED DESCRIPTION

[0026] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0027] like Figure 1-Figure 7 As shown, the spherical coal molding machine provided in this embodiment includes a cylindrical box body 1, a square box body 2 is arranged below the cylindrical box body 1, a rotating rod 3 is rotatably connected inside the cylindrical box body 1, a first motor 4 is arranged below the cylindrical box body 1, one end of the rotating rod 3 extending to the outside of the bottom of the cylindrical box body 1 is connected to the output end of the first motor 4, and the first motor 4 drives the rotating rod 3 to rotate, and a circular screen 5 is fixedly connected to the inner wall of the cylindrical box body 1. The surface of the circular screen 5 is smooth and the middle position is higher than the edge position when it is in a horizontal position. A plurality of baffles 21 are fixedly arranged on the rotating rod 3 The lower end surfaces of the multiple baffles 21 are in contact with the upper end surface of the circular screen 5. When the coal falls onto the surface of the circular screen 5, the rotating rod 3 drives the multiple baffles 21 to make a circular motion on the circular screen 5 to push the coal on the surface of the circular screen 5 to move. The moving coal will be quickly screened on the circular screen 5 and fall to the bottom of the cylindrical box 1. The screened coal particles will be more stable after being squeezed into a spherical shape. Under the action of the multiple baffles 21 pushing and sliding under gravity, the coal that does not meet the size of the circular screen 5 is discharged from the cylindrical box 1 through the discharge pipe 25;

[0028] An annular toothed track 11 is fixedly provided on the inner wall of the cylindrical box body 1. The upper end surface of the annular toothed track 11 is sloped to prevent coal from falling and accumulating on the annular toothed track 11, and the annular toothed track 11 is located below the circular screen 5. A plurality of rotating shafts 7 are fixedly connected to the rotating rod 3, and a plurality of rotating shafts 7 are sleeved with rotating tubes 8 for rotation connection. The plurality of rotating tubes 8 are fixedly connected to a plurality of rake tooth plates 9, and the lengths of the plurality of rake tooth plates 9 are all equal to the distance between the rotating tube 8 and the bottom of the cylindrical box body 1, and then the rotating rod 3 drives the rotating tube 8 to move through the rotating shaft 7, and the ends of the plurality of rotating tubes 8 away from the rotating rod 3 are connected to a third gear 10 meshing with the annular toothed track 11. The moving third gear 10 drives the rotating tube 8 to rotate under the action of the annular toothed track 11, and then drives the plurality of rake tooth plates 9 to rotate, thereby achieving the purpose of stirring the coal at the bottom of the cylindrical box body 1.

[0029] Among them, Figure 2 as well as Figure 5 As shown, a watering assembly 6 is provided below the circular screen 5, and the watering assembly 6 includes an annular watering pipe 601, a U-shaped water pipe 602, a water tank 603 and a water inlet pipe 604. The water inlet pipe 604 is located on the side wall of the water tank 603 and is connected to the inside of the water tank 603. The water inlet pipe 604 receives external water. The water tank 603 is located above the cylindrical box body 1, and the inside of the water tank 603 is connected to one end of the U-shaped water pipe 602. The annular watering pipe 601 is connected to the other end of the U-shaped water pipe 602. The ring shape of the annular watering pipe 601 is more conducive to uniform watering of the coal. The coal is more sticky after absorbing water. Coal with suitable particles can make the coal more stable after being squeezed into a spherical shape, which is convenient for transportation, storage and use. The annular watering pipe 601 is located between the circular screen 5 and the annular toothed track 11.

[0030] Further, such as Figure 4 as well as Figure 1As shown, a first rotating shaft 13 and a second rotating shaft 14 are rotatably connected inside the square box 2, one end of the first rotating shaft 13 is connected to a first gear 15, a second motor 17 is provided outside the square box 2, an output end of the second motor 17 is connected to an end of the first rotating shaft 13 extending to the outside of the square box 2, a second gear 16 meshing with the first gear 15 is provided at one end of the second rotating shaft 14, the first gear 15 and the second gear 16 are both located inside the square box 2, a first extrusion roll 18 and a second extrusion roll 19 are fixedly connected to the first rotating shaft 13 and the second rotating shaft 14, respectively, the surface of the first extrusion roll 18 is in contact with the surface of the second extrusion roll 19, and under the action of the second motor 17, the first gear 15 and The second gear 16 drives the first rotating shaft 7 and the second rotating shaft 7 to rotate relative to each other, thereby driving the first extrusion roller 18 and the second extrusion roller 19 to rotate relative to each other. The square box body 2 is connected to the cylindrical box body 1 through a plurality of guide grooves 20. The guide grooves 20 guide the coal at the bottom of the cylindrical box body 1 into the square box body 2. The openings of one end of the plurality of guide grooves 20 located inside the square box body 2 are all oriented toward the position between the first extrusion roller 18 and the second extrusion roller 19 and guide the coal to this position. A discharge groove 24 is provided at the bottom of the square box body 2. The discharge groove 24 is located below the first extrusion roller 18 and the second extrusion roller 19. The coal after extrusion is discharged through the discharge groove 24.

[0031] Furthermore, if Figure 7 As shown, the rotating rod 3 extends to the side wall at one end outside the top of the cylindrical box body 1, and a plurality of scraper rods 22 are fixedly provided. The lower end surfaces of the plurality of scraper rods 22 are in contact with the upper end surface of the cylindrical box body 1. A feed trough 23 is provided above the cylindrical box body 1. The feed trough 23 is connected to the inside of the cylindrical box body 1 through a plurality of feed ports 12. The plurality of feed ports 12 are to prevent a large amount of coal from entering the cylindrical box body 1 and accumulating on the circular screen 5, resulting in incomplete screening. The plurality of scraper rods 22 can effectively clean the coal accumulated at the plurality of feed ports 12.

[0032] like Figure 1-Figure 7As shown, the principle of the spherical coal forming machine provided in this embodiment is as follows: when in use, the first motor 4 drives the rotating rod 3 to rotate, and then drives the multiple baffles 21 fixed on the rotating rod 3 to make circular motion, and the coal enters the cylindrical box body 1 through the multiple feed ports 12 in the feed trough 23, and falls onto the umbrella-shaped circular screen 5. The lower end surfaces of the multiple baffles 21 are in contact with the upper end surface of the circular screen 5. The moving baffles 21 will push the coal located above the circular screen 5, and the coal particles that meet the size specifications will fall through the circular screen 5. Otherwise, they will fall to the outside of the cylindrical box body 1 through the discharge pipe 25. The coal screened by the circular screen 5 falls to the bottom of the cylindrical box body 1. At this time, the annular sprinkler pipe 601 will introduce the water from the water tank 603 into the water pipe 602 through the U-shaped water pipe 602. The water flow is evenly sprinkled on the coal. The coal absorbs water and has a certain viscosity. The rotating rod 3 drives the multiple rotating shafts 7 to rotate, and then drives the rotating tube 8 which is rotatably connected to the multiple rotating shafts 7. The third gear 10 at one end of the rotating tube 8 away from the rotating rod 3 makes a circular motion while the rotating shaft 7 makes a circular motion. The third gear 10 rolls forward on the annular toothed track 11 meshing with it, and then drives the rotating tube 8 and the multiple rake tooth plates 9 on the rotating tube 8 to roll forward. The moving rake tooth plates 9 will stir the coal that has absorbed water at the bottom of the cylindrical box 1, and push part of the coal through the guide trough 20 to fall to the position between the first extrusion roller 18 and the second extrusion roller 19 during stirring. Finally, the coal after extrusion forming is sent out of the square box 2 through the discharge trough 24.

[0033] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0034] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0035] The above description shows and describes several preferred embodiments of the utility model, but as mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.

Claims

1. A spherical coal molding machine, comprising a cylindrical box (1), a square box (2) is arranged below the cylindrical box (1), characterized in that: A rotating rod (3) is rotatably connected inside the cylindrical box (1), a first motor (4) is provided below the cylindrical box (1), one end of the rotating rod (3) extending to the outside of the bottom of the cylindrical box (1) is connected to the output end of the first motor (4), a circular screen (5) is fixedly connected to the inner wall of the cylindrical box (1), a watering assembly (6) is provided below the circular screen (5), an annular toothed track (11) is fixedly provided on the inner wall of the cylindrical box (1), and the annular toothed track (11) is located below the watering assembly (6), a plurality of rotating shafts (7) are fixedly connected to the rotating rod (3), a plurality of rotating shafts (7) are sleeved with rotating tubes (8) rotatably connected, a plurality of rotating tubes (8) are fixedly connected to a plurality of rake tooth plates (9), and a third gear (10) meshing with the annular toothed track (11) is connected to one end of the plurality of rotating tubes (8) away from the rotating rod (3).

2. A spherical coal molding machine according to claim 1, characterized in that: The watering assembly (6) comprises an annular watering pipe (601), a U-shaped water conduit (602), a water tank (603) and a water inlet pipe (604); the water tank (603) is located above the cylindrical box (1); the water tank (603) is connected to one end of the U-shaped water conduit (602); the annular watering pipe (601) is connected to the other end of the U-shaped water conduit (602); the annular watering pipe (601) is located between the circular screen (5) and the annular toothed track (11); one end of the water inlet pipe (604) is connected to the water tank (603).

3. A spherical coal molding machine according to claim 1, characterized in that: A first rotating shaft (13) and a second rotating shaft (14) are rotatably connected inside the square box (2); one end of the first rotating shaft (13) is connected to a first gear (15); a second motor (17) is provided outside the square box (2); an output end of the second motor (17) is connected to an end of the first rotating shaft (13) extending to the outside of the square box (2); one end of the second rotating shaft (14) is provided with a second gear (16) meshing with the first gear (15); a first extrusion roller (18) and a second extrusion roller (19) are fixedly connected to the first rotating shaft (13) and the second rotating shaft (14), respectively.

4. A spherical coal molding machine according to claim 3, characterized in that: A material guide trough (20) is provided between the square box body (2) and the cylindrical box body (1), and a plurality of material guide troughs (20) are located inside the square box body (2) and each of the openings at one end faces the position between the first extrusion roller (18) and the second extrusion roller (19).

5. The spherical coal molding machine according to claim 1, characterized in that: A plurality of baffles (21) are fixedly provided on the rotating rod (3), and the lower end surfaces of the plurality of baffles (21) are in contact with the upper end surface of the circular screen (5).

6. The spherical coal molding machine according to claim 1, characterized in that: The rotating rod (3) extends to one end of the outer side of the top of the cylindrical box (1) and is fixed with a plurality of scraping rods (22), the lower end surfaces of the plurality of scraping rods (22) are in contact with the upper end surface of the cylindrical box (1), a feed trough (23) is provided above the cylindrical box (1), and the feed trough (23) is connected to the inside of the cylindrical box (1) through a plurality of feed ports (12).

7. The spherical coal molding machine according to claim 3, characterized in that: A discharge chute (24) is provided at the bottom of the square box body (2), and the discharge chute (24) is located below the first extrusion roller (18) and the second extrusion roller (19). A discharge pipe is provided on one side of the cylindrical box body (1).

Citation Information

Patent Citations

  • Spherical coal forming machine

    CN217671306U