A vehicle door assembly

By using plastic materials, the door exterior and exterior panel reinforcement plates are connected to the door interior panel assembly through fasteners, the existing electric vehicle door assembly is solved, and the existing electric vehicle door assembly is improved in lightweight, stability and installation convenience, and is in line with the green and environmental protection requirements of the electric vehicle industry.

CN222698276UActive Publication Date: 2025-04-01CHERY NEW ENERGY AUTOMOBILE TECH CO LTD
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Patent Information

Application Number
CN202420666456.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-04-01
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing electric vehicle door assembly has problems such as large weight, high investment cost, large pollution and poor dimensional stability, which is difficult to meet the requirements of green environmental protection and easy installation and disassembly of the electric vehicle industry.

Method used

The door exterior panel and the exterior panel reinforcement panel made of plastic material are connected by polyurethane adhesive bonding and connected to the door interior panel assembly through fasteners to form a cavity structure to improve dimensional stability and convenience of installation and disassembly.

Benefits of technology

It realizes the dimensional stability of the door assembly and the simplicity of installation and disassembly, reduces weight and investment costs, and meets the requirements of green and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vehicle door assembly, including a vehicle door inner panel assembly and a vehicle door outer panel assembly, the vehicle door inner panel assembly includes an inner panel sheet metal structure, the vehicle door outer panel assembly includes a vehicle door outer panel and an outer panel reinforcement plate, the vehicle door outer panel and the outer panel reinforcement plate are both plastic parts, the vehicle door outer panel and the outer panel reinforcement plate are bonded and connected, and the outer panel reinforcement plate and the inner panel sheet metal structure of the vehicle door inner panel assembly are connected by fasteners. The vehicle door assembly structure is reasonably designed, the plastic vehicle door outer panel and the outer panel reinforcement plate are bonded, the outer panel reinforcement plate and the vehicle door inner panel assembly are connected by fasteners, and the dimensional stability can be well controlled by the inner and outer connection of the reinforcement plate, and the installation and disassembly are simple.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile doors, in particular to a door assembly. Background Art

[0002] As a new energy vehicle, electric vehicles have the advantages of energy conservation and environmental protection. Electric vehicles are becoming more and more a hot topic in the automotive field. At present, the common problem in the electric vehicle field is that the battery life of electric vehicles is limited, which restricts the promotion and application of electric vehicles. The traditional door assembly is stamped with steel plates, and the outer door panel and the inner door panel are assembled and electrophoretically painted after the edge is wrapped. The overall weight of the door is heavy, the fixed investment cost is high, and the electrophoretic painting pollution is large, which is not suitable for the green environmental protection requirements advocated by the electric vehicle industry. In order to reduce the weight of the door, the outer door panel of the door is currently also made of plastic outer panels. The plastic outer door panel and the inner door panel are mostly formed by bonding to form the door assembly, which has dimensional stability problems and is not easy to install, disassemble and repair.

[0003] For example, Chinese patent CN 219339156U discloses a composite door system, including: a composite door inner panel assembly, which is formed by injection molding a composite door inner panel substrate integral mold insert with a composite door reinforcement insert assembly; a metal main body load-bearing frame assembly, which is assembled and welded by a door hinge area sheet metal reinforcement, an outer waistline reinforcement, a door lock B-pillar side sheet metal reinforcement, a door rearview mirror triangle window area reinforcement and a door anti-collision beam; a composite door outer panel assembly, which is formed by bonding a composite door outer panel bracket and a composite door outer panel; the door outer panel assembly and the door inner panel assembly are also bonded and composited, and there is a problem of poor dimensional stability. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a vehicle door assembly to achieve the purpose of easy installation and disassembly and stable size.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] The vehicle door assembly includes a vehicle door inner panel assembly and a vehicle door outer panel assembly, wherein the vehicle door inner panel assembly includes an inner panel sheet metal structure, and the vehicle door outer panel assembly includes a vehicle door outer panel and an outer panel reinforcement plate, wherein the vehicle door outer panel and the outer panel reinforcement plate are both plastic parts, the vehicle door outer panel and the outer panel reinforcement plate are bonded and connected, and the outer panel reinforcement plate and the inner panel sheet metal structure of the vehicle door inner panel assembly are connected by fasteners.

[0007] Further:

[0008] The outer panel reinforcement plate is a frame structure, and the vehicle door outer panel and the outer panel reinforcement plate are bonded and connected by polyurethane adhesive.

[0009] The bonding inner sides of the vehicle door outer panel and the outer panel reinforcement plate form a cavity structure, and the fasteners on the outer panel reinforcement plate are arranged corresponding to the cavity.

[0010] The edge of the door outer panel is arranged to cover the edge of the outer panel reinforcement plate.

[0011] The upper edge of the door outer panel corresponds to the window sill position and is connected by snapping with the inner panel sheet metal structure.

[0012] The lower edge of the door outer panel and the side edge corresponding to the hinge are both provided with a flange structure.

[0013] A clip is arranged at the upper edge of the door outer panel corresponding to the window sill position, and a clip groove matched with the clip is arranged on the inner panel sheet metal structure.

[0014] Compared with the prior art, the utility model has the following advantages:

[0015] The door assembly has a reasonable structural design. The plastic door outer panel and the outer panel reinforcement plate are bonded together. The outer panel reinforcement plate and the door inner panel assembly are connected by fasteners. Through the internal and external connection of the reinforcement plate, the dimensional stability can be well controlled, and the installation and disassembly are simple. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The following is a brief description of the contents and symbols in the drawings of this specification:

[0017] Figure 1 It is a schematic diagram of a vehicle door assembly of the present utility model.

[0018] Figure 2 It is an exploded schematic diagram of the vehicle door assembly of the utility model.

[0019] Figure 3 It is a structural schematic diagram of the vehicle door assembly of the utility model at the window sill position.

[0020] Figure 4 It is a schematic diagram of the structure of the vehicle door assembly of the utility model at the lower end.

[0021] Figure 5 It is a schematic diagram of the structure of the vehicle door outer panel on the hinge side of the utility model.

[0022] In the figure:

[0023] 1. Door inner panel assembly, 2. Outer panel reinforcement plate, 3. Door outer panel, 4. Fastening bolts. DETAILED DESCRIPTION

[0024] The specific implementation of the utility model will be further explained in detail below through the description of embodiments with reference to the accompanying drawings.

[0025] like Figures 1 to 5As shown, the novel door assembly includes a door inner panel assembly 1 and a door outer panel assembly, the door inner panel assembly includes an inner panel sheet metal structure and an inner guard plate, the door outer panel assembly includes a door outer panel 3 and an outer panel reinforcement plate 2, the door outer panel and the outer panel reinforcement plate are both plastic parts, the door outer panel and the outer panel reinforcement plate are bonded together, and the outer panel reinforcement plate and the inner panel sheet metal structure of the door inner panel assembly are connected by fasteners.

[0026] The vehicle door assembly of the utility model has a reasonable structural design. The plastic vehicle door outer panel and the outer panel reinforcement plate are bonded together. The outer panel reinforcement plate and the vehicle door inner panel assembly are connected by fasteners. Through the inner and outer connection of the reinforcement plate, the dimensional stability can be well controlled, and the installation and disassembly are simple.

[0027] The door outer panel 3 is integrally formed by injection molding, the outer panel reinforcement plate 2 is formed by compression molding, the outer panel reinforcement plate is a frame structure, and the door outer panel and the outer panel reinforcement plate are bonded together by polyurethane adhesive to form a door outer panel assembly, which is light in weight.

[0028] The bonding inner sides of the door outer panel and the outer panel reinforcement plate form a cavity structure, and the fasteners on the outer panel reinforcement plate are arranged corresponding to the cavity; specifically, a threaded hole is provided on the outer panel reinforcement plate, and a fixing hole is provided on the inner panel sheet metal structure of the door inner panel assembly, which is fixed by fastening bolts 4 passing through the fixing holes and the threaded holes, so the connection is stable and reliable, and installation and disassembly are easy.

[0029] The inner plate sheet metal structure is made of cold-rolled steel plates that are stamped and welded into an integrated structure; Figure 3 As shown, the upper edge of the outer door panel corresponds to the window sill position and is snap-connected with the inner panel sheet metal structure; preferably, a clip is provided at the upper edge of the outer door panel corresponding to the window sill position, and a slot matching the clip is provided on the inner panel sheet metal structure, so that the outer door panel is reliably positioned.

[0030] The edge of the door outer panel covers the edge of the outer panel reinforcement plate; Figure 4 and Figure 5 As shown, the lower edge of the door outer panel and the side of the corresponding hinge are provided with a flange structure, which can further improve the dimensional stability and the assembly quality.

[0031] The above is only an explanation of the preferred embodiments of the present invention. The above technical features can be arbitrarily combined to form multiple embodiments of the present invention.

[0032] The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A vehicle door assembly, comprising a vehicle door inner panel assembly and a vehicle door outer panel assembly, wherein the vehicle door inner panel assembly comprises an inner panel sheet metal structure, characterized in that: The vehicle door outer panel assembly includes a vehicle door outer panel and an outer panel reinforcement plate, both of which are plastic parts, the vehicle door outer panel and the outer panel reinforcement plate are bonded together, and the outer panel reinforcement plate is connected to the inner panel sheet metal structure of the vehicle door inner panel assembly via fasteners.

2. The vehicle door assembly according to claim 1, characterized in that: The outer panel reinforcement plate is a frame structure, and the vehicle door outer panel and the outer panel reinforcement plate are bonded and connected by polyurethane adhesive.

3. The vehicle door assembly according to claim 1, characterized in that: The bonding inner sides of the vehicle door outer panel and the outer panel reinforcement plate form a cavity structure, and the fasteners on the outer panel reinforcement plate are arranged corresponding to the cavity.

4. The vehicle door assembly according to claim 1, characterized in that: The edge of the door outer panel is arranged to cover the edge of the outer panel reinforcement plate.

5. The vehicle door assembly according to claim 1, characterized in that: The upper edge of the door outer panel corresponds to the window sill position and is connected by snapping with the inner panel sheet metal structure.

6. The vehicle door assembly as claimed in claim 4, characterized in that: The lower edge of the door outer panel and the side edge corresponding to the hinge are both provided with a flange structure.

7. The vehicle door assembly as claimed in claim 5, characterized in that: A clip is arranged at the upper edge of the door outer panel corresponding to the window sill position, and a clip groove matched with the clip is arranged on the inner panel sheet metal structure.

Citation Information

Patent Citations

  • Composite material vehicle door system

    CN219339156U