Internal and external film system
By designing the inner and outer film patching system, and using the transport robot to realize multiple film patching operations of the workpiece, the problems of low efficiency and high cost of film patching for special-shaped products are solved, and efficient and automated production is achieved.
Patent Information
- Application Number
- CN202421370210.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The filming process of special-shaped products in existing industrial production is inefficient and costly, and there is a lack of automated production solutions.
A kind of inner and outer film patching system is designed, including a feeding module, a film patching module 1, a film patching module 2 and a transport robot. Multiple film patching operations of the workpiece are realized through the multi-process processing of the transport robot.
It improves the degree of automation and operation efficiency of the film sticking process, reduces the cost of manual operation, and realizes efficient film sticking of special-shaped products.
Smart Images

Figure CN222698780U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of machinery and relates to an internal and external film pasting system. Background Art
[0002] In the automated film laminating process, the film laminating on the surface of the product has been automated; however, there are always some special-shaped products that need film laminating, and manual work is inefficient and costly; therefore, it is necessary to develop automated production for the film laminating of some special-shaped products.
[0003] Existing industrial production lines all use manual pasting of auxiliary materials. It can be seen that this operation method has relatively low efficiency and the operation quality is completely determined by the experience of the operators, resulting in relatively low efficiency and yield rate. Summary of the invention
[0004] The purpose of the utility model is to provide an internal and external film pasting system with high automation and compact structure in view of the above problems existing in the prior art.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] An internal and external film pasting system includes a work site for film pasting processing, characterized in that it also includes a material supply and receiving module, a film pasting module one, a film pasting module two and a transfer robot. The transfer robot is arranged in the middle of the work site, and the material supply and receiving module, the film pasting module one and the film pasting module two are all distributed in an arc shape with the transfer robot as the base point.
[0007] The internal and external film laminating system creatively arranges the material supply and receiving module, the film laminating module 1, the film laminating module 2 and the transfer robot in the same working site.
[0008] After the transfer robot is in motion, multi-process processing operations of the workpiece are realized.
[0009] Specifically, the workpiece to be filmed is pre-stored in the material supply and receiving module. The transfer robot clamps the workpiece in the material supply and receiving module and places it in a film pasting module. The film pasting module completes the first film pasting on the workpiece, and a semi-finished product is obtained after film pasting.
[0010] After the transfer robot continues to move, the semi-finished product is moved to the second film laminating module, and the second film laminating module completes the second film laminating of the workpiece, and the finished workpiece is obtained after film laminating.
[0011] It can be seen that in the above process, semi-finished products and finished workpieces can be obtained quickly, so the operation efficiency is high.
[0012] In the above-mentioned internal and external film laminating system, the material supply and receiving module includes a frame, a storage part for storing a large number of workpieces and a jig for storing an appropriate amount of workpieces, and also includes a displacement robot. The storage part and the jig are connected to the frame in front and behind. The displacement robot can clamp the workpiece at the storage part and place it at the jig.
[0013] Most of the workpieces are stored in the storage unit in an orderly manner. The displacement manipulator can move the appropriate amount of workpieces to the fixture. The transfer manipulator grabs the corresponding workpiece from the fixture.
[0014] In the above-mentioned internal and external film laminating system, the frame is provided with a guide rail, the above-mentioned displacement manipulator is connected to the guide rail, and the above-mentioned displacement manipulator can translate along the guide rail under the action of an external force.
[0015] The guide rail enables the displacement manipulator to translate stably, ensuring that the workpiece at the storage part is smoothly transferred to the fixture.
[0016] In the above-mentioned inside and outside film laminating system, the guide rails include guide rail one, guide rail two and guide rail three. The above-mentioned guide rail one is fixedly connected to the frame and the two ends of the guide rail one are respectively adjacent to the storage part and the fixture. The above-mentioned guide rail one and guide rail two are in the same horizontal plane and the inner end of the guide rail two is vertically connected to one side of the guide rail. The above-mentioned guide rail three is vertically arranged and the middle part of the guide rail three is connected to the guide rail two. The above-mentioned displacement manipulator is connected to the lower end of the guide rail three.
[0017] A driving member 1 is fixedly connected to one end of the guide rail, and the driving member 1 can drive the second guide rail to move forward and backward stably on the first guide rail.
[0018] A driving member 2 is fixedly connected to the guide rail 2, and the driving member 2 drives the guide rail 3 to stably move left and right on the guide rail 2.
[0019] A driving component three is fixedly connected to the guide rail three, and the driving component three is fixedly connected to the displacement manipulator. The driving component three can drive the displacement manipulator to move up and down stably.
[0020] It can be seen that the movement of the displacement manipulator in three directions, front and back, left and right, and up and down, can ultimately enable the displacement manipulator to stably move the workpiece.
[0021] In the above-mentioned internal and external film laminating system, the displacement manipulator has a plurality of chucks for clamping workpieces, the above-mentioned fixture has positioning parts which are the same in number as the chucks and correspond one to one, and each positioning part of the fixture can position a corresponding workpiece.
[0022] Each chuck clamps a corresponding workpiece. When the chuck moves to the fixture, the loosened chuck can ensure that each positioning mismatch of the fixture has a workpiece.
[0023] In the above-mentioned internal and external film pasting system, the film pasting module 1 includes a positioning part 1 for positioning the workpiece and a film pasting robot 1 for pasting the film inside the workpiece. The above-mentioned film pasting robot 1 can attach the film to the inside of the workpiece at a location of the positioning part.
[0024] The positioning part 1 is used to position the workpiece conveyed by the transfer robot, and the film sticking robot 1 is used to perform the corresponding film sticking operation on the workpiece, that is, the first film sticking: sticking the film on the inner side of the workpiece.
[0025] In the above-mentioned inside-outside film pasting system, the second film pasting module includes a second positioning part for positioning the workpiece and a second film pasting robot for pasting film on the outside of the workpiece. The second film pasting robot can attach the film to the outside of the workpiece at the second positioning part.
[0026] The second positioning part is used to position the workpiece conveyed by the transfer robot, and the second film sticking robot is used to perform the corresponding film sticking operation on the workpiece, that is, the second film sticking: sticking the film on the outside of the workpiece.
[0027] In the above-mentioned internal and external film laminating system, the transfer robot can clamp the workpiece at the fixture and place it at a location in the positioning part.
[0028] In the above-mentioned internal and external film laminating system, the transfer robot can clamp the workpiece at the first positioning part and place it at the second positioning part.
[0029] In the above-mentioned inside-outside film laminating system, the material supply and receiving module and the second film laminating module are symmetrically arranged on both sides of the transfer robot, and the above-mentioned film laminating module one is located outside the connection line between the material supply and receiving module and the second film laminating module.
[0030] Such a structure can make the entire system occupy a smaller space and the overall structure of the system more compact.
[0031] In the above-mentioned internal and external film pasting system, the work site is also provided with a discharging robot, and the above-mentioned discharging robot can clamp and take out the workpiece formed by film pasting at two locations of the positioning part.
[0032] With the help of the discharging robot, the workpiece after film forming can be stably taken out.
[0033] Compared with the prior art, the inner and outer film pasting system of the present invention has two separate film pasting processes, one of which completes the inner film pasting process, and the other completes the outer mold pasting process. Although film pasting module 1 and film pasting module 2 both perform film pasting processes, their film pasting positions are different. Through this system, stable film pasting can be performed at different positions of the workpiece, and its stability is relatively high.
[0034] At the same time, since the material receiving module, the film sticking module 1, the film sticking module 2 and the transfer robot are centrally arranged, the entire system structure is relatively compact and has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a three-dimensional structural schematic diagram of the internal and external film sticking system.
[0036] Figure 2 It is a structural schematic diagram of the supply and receiving modules in the internal and external film laminating system.
[0037] In the figure, 1, working area; 2, rack; 2a, storage part; 2b, fixture; 3, guide rail 1; 4, guide rail 2; 5, guide rail 3; 6, displacement robot; 6a, chuck; 7, positioning part 1; 8, film laminating robot 1; 9, positioning part 2; 10, film laminating robot 2; 11, discharge robot; 12, transfer robot. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0039] It should be noted that when a component is referred to as being "mounted on" another component, it may be directly mounted on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component at the same time. When a component is considered to be "fixed to" another component, it may be directly fixed on the other component or there may be a central component at the same time.
[0040] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "or / and" used herein includes any and all combinations of one or more related listed items.
[0041] like Figure 1 and Figure 2 As shown, the internal and external film pasting system includes a work site for film pasting processing, and also includes a material supply and receiving module, a film pasting module one, a film pasting module two and a transfer robot. The transfer robot is arranged in the middle of the work site, and the material supply and receiving module, the film pasting module one and the film pasting module two are all distributed in an arc shape with the transfer robot as the base point.
[0042] The material supply and receiving module includes a frame 2, a storage part 2a for storing a large number of workpieces and a fixture 2b for storing an appropriate amount of workpieces, and also includes a displacement robot 6. The storage part 2a and the fixture 2b are connected to the frame 2 in front and back. The displacement robot 6 can clamp the workpiece at the storage part 2a and place it at the fixture 2b.
[0043] The frame 2 is provided with a guide rail, and the displacement manipulator 6 is connected to the guide rail. The displacement manipulator 6 can translate along the guide rail under the action of an external force.
[0044] The guide rails include guide rail one 3, guide rail two 4 and guide rail three 5. The guide rail one 3 is fixedly connected to the frame 2 and the two ends of the guide rail one 3 are respectively adjacent to the storage part 2a and the fixture 2b. The guide rail one 3 and the guide rail two 4 are in the same horizontal plane and the inner end of the guide rail two 4 is vertically connected to the side of the guide rail one 3. The guide rail three 5 is vertically arranged and the displacement manipulator 6 is connected to the guide rail three 5.
[0045] The displacement manipulator 6 has a plurality of chucks 6a for clamping workpieces, and the fixture 2b has positioning parts which are the same in number as the chucks and correspond one to one, and each positioning part of the fixture can position a corresponding workpiece.
[0046] The film sticking module comprises a positioning portion 7 for positioning a workpiece and a film sticking robot 8 for sticking a film inside the workpiece. The film sticking robot 8 can stick a film inside the workpiece at the positioning portion 7.
[0047] The second film sticking module comprises a second positioning part 9 for positioning the workpiece and a second film sticking robot 10 for sticking a film on the outside of the workpiece. The second film sticking robot 10 can stick a film on the outside of the workpiece at the second positioning part 9.
[0048] The transfer robot 12 can clamp the workpiece at the fixture 2b and place it at the positioning part 17.
[0049] The transfer robot can clamp the workpiece at positioning part 1 7 and place it at positioning part 2 9 .
[0050] The material supply and receiving module and the film sticking module 2 are symmetrically arranged on both sides of the transfer robot 12, and the film sticking module 1 is located outside the connection line between the material supply and receiving module and the film sticking module 2.
[0051] The work site is also provided with a discharging robot 11, which can clamp and take out the workpiece formed by film pasting at the positioning part 2 9.
[0052] The internal and external film laminating system creatively arranges the material supply and receiving module, the film laminating module 1, the film laminating module 2 and the transfer robot in the same working site.
[0053] After the transfer robot is in motion, multi-process processing operations of the workpiece are realized.
[0054] Specifically, the workpiece to be filmed is pre-stored in the material supply and receiving module. The transfer robot clamps the workpiece in the material supply and receiving module and places it in a film pasting module. The film pasting module completes the first film pasting on the workpiece, and a semi-finished product is obtained after film pasting.
[0055] After the transfer robot continues to move, the semi-finished product is moved to the second film laminating module, and the second film laminating module completes the second film laminating of the workpiece, and the finished workpiece is obtained after film laminating.
[0056] It can be seen that in the above process, semi-finished products and finished workpieces can be obtained quickly, so the operation efficiency is high.
[0057] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0058] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present invention and are not intended to limit the present invention. As long as they are within the spirit of the present invention, appropriate changes and modifications to the above embodiments are within the scope of protection required by the present invention.
Claims
1. An internal and external film pasting system, comprising a work site (1) for film pasting, characterized in that: It also includes a material supply and receiving module, a film pasting module 1, a film pasting module 2 and a transfer robot (12). The transfer robot (12) is arranged in the middle of the working area (1). The material supply and receiving module, the film pasting module 1 and the film pasting module 2 are all distributed in an arc shape with the transfer robot (12) as the base point.
2. The internal and external film system according to claim 1, characterized in that: The material supply and receiving module comprises a frame (2), a storage portion (2a) for storing a large number of workpieces, and a fixture (2b) for storing an appropriate amount of workpieces, and also comprises a displacement manipulator (6), wherein the storage portion (2a) and the fixture (2b) are connected to the frame (2) in a front-rear manner, and the displacement manipulator (6) can clamp the workpiece at the storage portion (2a) and place it at the fixture (2b).
3. The internal and external film system according to claim 2, characterized in that: The frame (2) is provided with a guide rail, the displacement manipulator (6) is connected to the guide rail, and the displacement manipulator (6) can translate along the guide rail under the action of an external force.
4. The internal and external film system according to claim 3, characterized in that: The guide rails include a guide rail 1 (3), a guide rail 2 (4) and a guide rail 3 (5); the guide rail 1 (3) is fixedly connected to the frame (2) and the two ends of the guide rail 1 (3) are respectively adjacent to the storage part (2a) and the fixture (2b); the guide rail 1 (3) and the guide rail 2 (4) are in the same horizontal plane and the inner end of the guide rail 2 (4) is vertically connected to the side of the guide rail 1 (3); the guide rail 3 (5) is vertically arranged and the middle part of the guide rail 3 (5) is connected to the guide rail 2 (4); and the displacement manipulator (6) is connected to the lower end of the guide rail 3 (5).
5. The internal and external film system according to claim 4, characterized in that: The displacement manipulator (6) is provided with a plurality of chucks (6a) for clamping workpieces, and the fixture (2b) is provided with positioning parts which are the same in number as the chucks (6a) and correspond one to one, and each positioning part of the fixture (2b) can position a corresponding workpiece.
6. The internal and external film system according to claim 5, characterized in that: The film sticking module 1 comprises a positioning part 1 (7) for positioning the workpiece and a film sticking robot 1 (8) for sticking the film inside the workpiece. The film sticking robot 1 (8) can stick the film inside the workpiece at the positioning part 1 (7).
7. The internal and external film system according to claim 6, characterized in that: The second film sticking module comprises a second positioning part (9) for positioning the workpiece and a second film sticking robot (10) for sticking a film on the outside of the workpiece. The second film sticking robot (10) can stick the film on the outside of the workpiece at the second positioning part (9).
8. The internal and external film system according to claim 7, characterized in that: The transfer robot (12) can clamp the workpiece at the fixture (2b) and place it at the positioning part (7).
9. The internal and external film system according to claim 8, characterized in that: The transfer robot (12) can clamp the workpiece at the positioning part one (7) and place it at the positioning part two (9).
10. The internal and external film system according to claim 9, characterized in that: The material supply and receiving module and the film sticking module 2 are symmetrically arranged on both sides of the transfer robot (12), and the film sticking module 1 is located outside the connection line between the material supply and receiving module and the film sticking module 2.