A sterilization device for packaging active collagen freeze-dried pellets
By designing a sterilization equipment for packaging of active collagen freeze-dried balls including lifter, diverter plate, spray head, sterilizer, fixed plate and movable plate, the problem of high energy consumption in existing equipment is solved and a fast and energy-saving sterilization effect is achieved.
Patent Information
- Application Number
- CN202421396183.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing sterilization equipment for packaging of active collagen freeze-dried balls consumes high energy during the sterilization process, and the energy cannot be recovered after being taken out, which affects the development of energy saving and efficient efficiency.
A sterilization device for packaging of active collagen freeze-dried balls was designed to achieve rapid sterilization treatment through sterilization components. The equipment includes a lifter, a diverter plate, a nozzle, a sterilizer, a fixed enclosure and a movable enclosure. It uses high-temperature autoclave gas for rapid sterilization and pumps the gas back and recycles.
The equipment only needs to introduce a small amount of sterilization gas into the packaging bottle and can be recycled, greatly reducing the energy required for sterilization and achieving an energy-saving and efficient sterilization effect.
Smart Images

Figure CN222698848U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of freeze-dried ball production equipment, in particular to sterilization equipment for packaging active collagen freeze-dried balls. Background Art
[0002] The process flow of active collagen freeze-drying is raw materials, cleaning, crushing, enzymatic hydrolysis, filtration, extraction, concentration, low-temperature freezing, vacuum freeze-drying, sterilization, packaging, testing, and finished products. The freeze-dried balls need to be sterilized before packaging to ensure the quality of the freeze-dried balls.
[0003] The existing sterilization equipment for packaging active collagen freeze-dried balls generally places the freeze-dried balls to be packaged into the sterilization equipment, and then the equipment generates high temperature and high pressure to sterilize the freeze-dried balls. However, the energy required for this method (high temperature gas and high pressure environment) must be filled in the equipment to sterilize the freeze-dried balls, and the energy consumption is relatively high. In addition, each time the sterilized freeze-dried balls are taken out, this part of the energy will be lost, which is not conducive to energy-saving and efficient development. Therefore, we propose a sterilization equipment for packaging active collagen freeze-dried balls. Utility Model Content
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technology.
[0005] To this end, the technical solution adopted in this utility model is:
[0006] A sterilization device for packaging active collagen freeze-dried balls, comprising: a body component and a sterilization component; wherein the body component comprises a chassis, a capping machine installed in the chassis and a conveyor belt arranged at the lower part of the chassis; the sterilization component is arranged in the chassis, and the sterilization component comprises a lifter installed in the middle of the chassis, a diverter plate fixed to the driving end of the lifter, a nozzle installed at the bottom of the diverter plate, a sterilizer installed in the chassis and connected to the diverter plate pipeline, a fixed enclosure fixed to the side of the bottom of the diverter plate, a movable enclosure sleeved in the fixed enclosure, a spring connected to the inner end of the movable enclosure and fixed to the fixed enclosure, a rubber ring fixed to the bottom of the movable enclosure and a positioning mechanism installed on the inner side of the fixed enclosure.
[0007] In a preferred example, the utility model can be further configured as follows: a servo motor located at one side of the conveyor belt is installed in the chassis, and a rotating baffle located above the conveyor belt is fixed to the driving end of the servo motor.
[0008] In a preferred example, the utility model can be further configured as follows: the positioning mechanism includes a rotator installed on the inner side of the fixed enclosure, a mounting frame group fixed to the driving end of the rotator, a positioning push plate installed on the end of the mounting frame group, and a positioning groove opened on the positioning push plate.
[0009] In a preferred example, the utility model can be further configured as follows: the mounting frame assembly includes a connecting plate 1 and a connecting plate 2 which are respectively connected to the rotator and the positioning push plate and are sleeved together, and a spring 2 connected between the connecting plate 1 and the connecting plate 2.
[0010] In a preferred example, the present invention can be further configured as follows: a sealing gasket located on the side of the nozzle is provided at the bottom of the diverter plate.
[0011] In a preferred example, the utility model can be further configured as follows: the fixed enclosure is provided with four groups distributed in a rectangular shape.
[0012] The above technical solution of the utility model has the following beneficial technical effects:
[0013] The utility model uses a sterilization component. When a certain amount of packaging bottles loaded with freeze-dried balls are moved to the bottom of the diverter plate, the lifter drives the diverter plate to press down so that the fixed enclosure plate and the movable enclosure plate surround the packaging bottles. Then the rotator drives the mounting frame group to rotate, and the packaging bottles are pushed and arranged into a matrix shape by using the positioning push plate. Then the diverter plate continues to press down so that the nozzles are inserted into the packaging bottles. Finally, the high-temperature and high-pressure sterilization gas produced by the sterilizer is introduced into the packaging bottles for rapid sterilization. After the sterilization is completed, the sterilizer draws the high-temperature and high-pressure gas back for recycling. This solution only needs to introduce a small amount of sterilization gas into the packaging bottles, which can be recycled, greatly reducing the energy required for sterilization. It is energy-saving and efficient, and is easy to promote and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a cross-sectional view of the sterilization equipment for packaging active collagen freeze-dried balls of the utility model;
[0015] Figure 2 This is an enlarged view of the sterilization equipment for packaging active collagen freeze-dried balls of the utility model at position A;
[0016] Figure 3 This is a schematic diagram of the positioning mechanism structure of the utility model;
[0017] Figure 4 It is a top view of the conveyor belt of the present utility model.
[0018] Reference numerals:
[0019] 100, machine body assembly; 110, chassis; 111, servo motor; 112, rotating baffle; 120, capping machine; 130, conveyor belt;
[0020] 200, sterilization assembly; 210, lifter; 220, diverter plate; 221, sealing gasket; 230, nozzle; 240, sterilizer; 250, fixed enclosure; 260, movable enclosure; 270, spring 1; 280, rubber ring; 290, positioning mechanism; 291, rotator; 292, mounting frame; 293, positioning push plate; 294, positioning groove; 295, connecting plate 1; 296, connecting plate 2; 297, spring 2. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0022] The following describes a sterilization device for packaging active collagen freeze-dried beads provided by some embodiments of the utility model in conjunction with the accompanying drawings.
[0023] Combination Figure 1-4 As shown, the utility model provides a sterilization device for packaging active collagen freeze-dried balls, including: a body component 100 and a sterilization component 200; wherein the body component 100 includes a chassis 110, a capping machine 120 installed in the chassis 110 and a conveyor belt 130 arranged at the lower part of the chassis 110.
[0024] The sterilization component 200 is arranged in the chassis 110, and the sterilization component 200 includes a lifter 210 installed in the middle of the chassis 110, a diverter plate 220 fixed to the driving end of the lifter 210, a nozzle 230 installed at the bottom of the diverter plate 220, a sterilizer 240 installed in the chassis 110 and connected to the diverter plate 220 pipeline, a fixed enclosure 250 fixed to the bottom side of the diverter plate 220, a movable enclosure 260 sleeved in the fixed enclosure 250, a spring 270 connected to the inner end of the movable enclosure 260 and fixed on the fixed enclosure 250, a rubber ring 280 fixed to the bottom of the movable enclosure 260 and a positioning mechanism 290 installed on the inner side of the fixed enclosure 250. After the sterilization component 200, when a certain amount of packaging bottles loaded with freeze-dried balls move to the bottom of the diverter plate 220, the lifter 210 drives the diverter plate 220 to press down, so that the fixed enclosure 250 and the movable enclosure 260 surround the packaging bottles, and then the rotator 291 drives the mounting frame group 292 to rotate, and the positioning push plate 293 is used to push the packaging bottles into a matrix shape, and then the diverter plate 220 continues to press down to insert the nozzle 230 into the packaging bottle, and finally the high-temperature and high-pressure sterilization gas produced by the sterilizer 240 is introduced into the packaging bottle for rapid sterilization. After the sterilization is completed, the sterilizer 240 draws the high-temperature and high-pressure gas back for recycling. This solution only needs to introduce a small amount of sterilization gas into the packaging bottle, and it can be recycled, which greatly reduces the energy required for sterilization, is energy-saving and efficient, and is easy to promote and use.
[0025] Specifically, a servo motor 111 located on one side of the conveyor belt 130 is installed in the chassis 110, and a rotating baffle 112 located above the conveyor belt 130 is fixed to the driving end of the servo motor 111. The servo motor 111 and the rotating baffle 112 can separate a certain amount of packaging bottles, so that the packaging bottles can be conveyed to the rear after a certain amount, which is more practical.
[0026] Furthermore, the positioning mechanism 290 includes a rotator 291 installed on the inner side of the fixed enclosure 250, a mounting frame group 292 fixed to the driving end of the rotator 291, a positioning push plate 293 installed on the end of the mounting frame group 292, and a positioning groove 294 opened on the positioning push plate 293. The positioning mechanism 290 can be used to push and organize the packaging bottles so that they are arranged in a matrix, and the bottle mouth is located below the nozzle 230, which is more reasonable.
[0027] Furthermore, the mounting frame assembly 292 includes a connecting plate 1 295 and a connecting plate 296 which are respectively connected to the rotator 291 and the positioning push plate 293 and are fitted together, and a spring 297 connected between the connecting plate 1 295 and the connecting plate 2 296, which can adaptively press and secure the packaging bottle after pushing and squeezing it, and is more practical.
[0028] It should be noted that a sealing gasket 221 located on the side of the nozzle 230 is provided at the bottom of the diverter plate 220. The sealing gasket 221 can play a sealing role after the diverter plate 220 is pressed on the packaging bottle to prevent air leakage.
[0029] Furthermore, the fixed enclosure 250 is provided with four groups distributed in a rectangular shape, which can wrap the packaging bottle on four sides and then cooperate with four groups of positioning mechanisms 290 to perform positioning operations.
[0030] The working principle and use process of the utility model are as follows: first, the packaging bottles flow on the conveyor belt 130 and are blocked by the rotating baffle 112. After reaching a certain number, the servo motor 111 drives the rotating baffle 112 to rotate. When a certain amount of packaging bottles carrying freeze-dried balls move to the bottom of the diverter plate 220, the lifter 210 drives the diverter plate 220 to press down, so that the fixed enclosure 250 and the movable enclosure 260 surround the packaging bottles, and then the rotator 291 drives the mounting frame group 292 to rotate, and the positioning push plate 293 is used to push the packaging bottles into a matrix shape, and then the diverter plate 220 continues to press down to insert the nozzle 230 into the packaging bottle, and finally the high-temperature and high-pressure sterilization gas produced by the sterilizer 240 is introduced into the packaging bottle for rapid sterilization. After the sterilization is completed, the sterilizer 240 draws the high-temperature and high-pressure gas back for recycling.
[0031] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A sterilization device for packaging active collagen freeze-dried beads, characterized in that: include: A machine body assembly (100) comprises a machine case (110), a capping machine (120) installed in the machine case (110), and a conveyor belt (130) arranged at the bottom of the machine case (110); A sterilization assembly (200) is arranged in the case (110), and comprises a lifter (210) installed in the middle of the case (110), a diverter plate (220) fixed to the driving end of the lifter (210), a nozzle (230) installed at the bottom of the diverter plate (220), a sterilizer (240) installed in the case (110) and connected to the diverter plate (220) by a pipeline, a fixed enclosure (250) fixed to the bottom side of the diverter plate (220), a movable enclosure (260) sleeved in the fixed enclosure (250), a spring (270) connected to the inner side end of the movable enclosure (260) and fixed to the fixed enclosure (250), a rubber ring (280) fixed to the bottom of the movable enclosure (260), and a positioning mechanism (290) installed on the inner side of the fixed enclosure (250).
2. The sterilization equipment for packaging active collagen freeze-dried pellets according to claim 1, characterized in that: A servo motor (111) located on one side of the conveyor belt (130) is installed in the chassis (110), and a rotating baffle (112) located above the conveyor belt (130) is fixed to the driving end of the servo motor (111).
3. The sterilization equipment for packaging active collagen freeze-dried pellets according to claim 1, characterized in that: The positioning mechanism (290) comprises a rotator (291) mounted on the inner side of the fixed enclosure (250), a mounting frame group (292) fixed to the driving end of the rotator (291), a positioning push plate (293) mounted on the end of the mounting frame group (292), and a positioning groove (294) formed on the positioning push plate (293).
4. The sterilization equipment for packaging active collagen freeze-dried pellets according to claim 3, characterized in that: The mounting frame assembly (292) comprises a connecting plate 1 (295) and a connecting plate 2 (296) which are respectively connected to the rotator (291) and the positioning push plate (293) and are sleeved together, and a spring 2 (297) connected between the connecting plate 1 (295) and the connecting plate 2 (296).
5. The sterilization equipment for packaging active collagen freeze-dried pellets according to claim 1, characterized in that: A sealing gasket (221) located on the side of the nozzle (230) is provided at the bottom of the diverter plate (220).
6. The sterilization equipment for packaging active collagen freeze-dried pellets according to claim 1, characterized in that: The fixed enclosure plates (250) are provided in four groups distributed in a rectangular shape.