A tool for fool-proof placement of aluminum corner brackets
By designing a tool for anti-stopping aluminum angle codes, the combination of anti-stopping plates, material silos, vertical barriers and transverse barriers, the problem of easy installation and reverse of aluminum angle codes is solved, ensuring the quality and economic benefits of photovoltaic modules.
Patent Information
- Application Number
- CN202421321641.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-12
AI Technical Summary
In the production process of photovoltaic modules, aluminum angle codes are easily installed and reversed, resulting in product quality problems, such as loss of gaps, sealing, and waterproofing characteristics, resulting in economic losses.
Design a tool for preventing the placement of aluminum angle codes, including anti-stopping pieces, material silo, vertical barrier and transverse barrier. Through the design and fixing of these components, ensure that the direction of the aluminum angle code is placed in the same direction.
It effectively avoids the problem of aluminum angle code installation and reverse installation, ensures the stability of product quality, and reduces economic losses caused by human error.
Smart Images

Figure CN222699011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of photovoltaic metal product production, in particular to a tool for fool-proof placement of aluminum corner codes, which is used for mistake-free placement of aluminum corner codes into equipment. Background Art
[0002] With the advancement of national policies, the market for photovoltaic modules has gradually expanded. Among them, photovoltaic frames are high-value auxiliary materials for modules. In the cost structure of photovoltaic modules, photovoltaic frames account for about 9%, which is higher than other auxiliary materials such as EVA, glass, backplane, and welding strips. It is an indispensable part of the photovoltaic module link. The corner code is a V-shaped structural component that connects the long side and the short side of the frame tightly. The left and right sides are slightly different. Once installed upside down, it will cause gaps in the product when the end customer splices the long and short sides. The aluminum frame also loses its sealing and waterproof properties, causing serious product quality problems. When the frame supplier delivers the goods to the end customer, it gives the short and long sides with corner codes. Once the corner code is installed incorrectly, the short side with the corner code needs to be scrapped as a whole. One is worth about 10 yuan. If it has been assembled into a component at the end customer, a photovoltaic module of the end customer needs to be scrapped due to the wrong installation of the corner code. One is worth about 500 yuan. Summary of the invention
[0003] In view of the situation caused by the deficiencies of the existing process technology and the possible serious quality accidents, the utility model provides a tool for preventing the mistake-making placement of aluminum corner codes. The aluminum corner codes are placed into the tool in sequence, and the placement direction of the aluminum corner codes is effectively controlled to ensure that the placement direction of the aluminum corner codes coming out of the feeding port is consistent.
[0004] The technical solution of the utility model is: a tooling for anti-fool placement of aluminum corner brackets, comprising an anti-fool plate, a material bin, a vertical blocking plate, and a horizontal blocking plate; the anti-fool plate is fixed on a plurality of raised vertical bars at the upper end of the material bin, the horizontal blocking plate is fixed on a plurality of raised vertical bars at the lower end of the material bin, and at least two vertical blocking plates are fixed at intervals on each of the raised vertical bars between the anti-fool plate and the horizontal blocking plate.
[0005] The beneficial effects of the utility model are as follows: the utility model can realize the fool-proof and error-free insertion of the aluminum angle bracket, no longer relying on human visual inspection, and will not cause problems such as product scrapping due to the angle bracket being placed in the wrong position, effectively eliminating the influence of human factors on product quality and the economic losses caused by scrapping. BRIEF DESCRIPTION OF THE DRAWINGS
[0006] Figure 1 It is a structural schematic diagram of the utility model;
[0007] Figure 2 This is a schematic diagram of the structure of the anti-fool plate of the utility model;
[0008] Figure 3 This is a structural schematic diagram of the material bin of the utility model;
[0009] Figure 4 This is a schematic diagram of the structure of the transverse blocking piece of the utility model;
[0010] Figure 5 It is a schematic diagram of the utility model equipped with a product;
[0011] Figure 6 Schematic diagram of an aluminum angle code product according to an embodiment.
[0012] In the figure: 1. Anti-foolproof plate; 1-1. V-shaped through hole; 1-2. Fixing screw hole Ⅰ; 2. Material bin; 2-1. Raised vertical bar; 2-2. Material bin; 3. Vertical blocking plate; 3-1. Fixing screw hole Ⅲ; 4. Horizontal blocking plate; 4-1. Arrow-shaped through hole; 4-2. Fixing screw hole Ⅱ; 5. Product. DETAILED DESCRIPTION
[0013] like Figure 1 As shown, a tooling for preventing foolish placement of aluminum corner brackets comprises an anti-foolproof plate 1, a material bin 2, a vertical blocking plate 3, and a horizontal blocking plate 4.
[0014] The vertical blocking piece 3 is a strip-shaped blocking piece, and two fixing screw holes III3-1 are arranged on the vertical blocking piece 3, and the vertical blocking piece 3 is made of steel.
[0015] like Figure 2 As shown, the anti-fool plate 1 is a rectangular plate. On the rectangular plate surface of the anti-fool plate 1, a plurality of V-shaped through holes 1-1 corresponding to the shape of the product and a plurality of fixing screw holes Ⅰ1-2 are horizontally spaced. The shape of the V-shaped through hole 1-1 corresponds to the shape of the product and is used for placing the product. There are four V-shaped through holes 1-1, which are made of plastic material.
[0016] like Figure 3 As shown, the material bin 2 is a rectangular body, and a plurality of raised vertical bars 2-1 are vertically spaced on the surface of the material bin 2. Between every two adjacent raised vertical bars 2-1 is a material bin 2-2. There are five raised vertical bars 2-1 and four material bins 2-2, which are made of steel.
[0017] like Figure 4 As shown, the transverse blocking piece 4 is a rectangular blocking piece. On the rectangular blocking piece surface of the transverse blocking piece 4, multiple arrow-shaped through holes 4-1 and multiple fixing screw holes II 4-2 are horizontally spaced. The arrow-shaped through holes 4-1 are used to observe the product status. There are four arrow-shaped through holes 4-1, which are made of steel.
[0018] Set the anti-fouling plate 1 on the five raised vertical bars 2-1 at the upper end of the material bin 2, and use screws to pass through the fixing screw holes Ⅰ1-2 to fix the anti-fouling plate 1 on the five raised vertical bars 2-1;
[0019] Set the transverse blocking piece 4 on the five raised vertical bars 2-1 at the lower end of the material bin 2, and fix the transverse blocking piece 4 on the five raised vertical bars 2-1 with screws passing through the fixing screw holes II4-2;
[0020] On the five raised vertical bars 2-1 between the anti-foolproof plate 1 and the horizontal blocking plate 4, two vertical blocking plates 3 are arranged at intervals, and the two vertical blocking plates 3 are fixed to each raised vertical bar 2-1 by screws passing through the fixing screw holes III3-1. Ten vertical blocking plates 3 form two rows, with five vertical blocking plates 3 in each row; the four V-shaped through holes 1-1, the four material bins 2-2 and the four arrow-shaped through holes 4-1 correspond to each other and are on a vertical center line.
[0021] Examples, such as Figure 5 and Figure 6 As shown, the tooling is fixed on the material-retrieving equipment, with the fool-proofing piece 1 on the top and the horizontal blocking piece 4 on the bottom, and the products 5 are respectively placed into the four silos 2-2 through the four V-shaped through holes 1-1 of the fool-proofing piece 1, and multiple products 5 slide down to the bottom through the channels of the four silos 2-2, waiting to be taken away by subsequent mechanical operation; the structural design of the four V-shaped through holes 1-1, the four silos 2-2 and the four arrow-shaped through holes 4-1 can ensure that the products 5 are placed in the same direction, and the ten vertical blocking pieces 3 and one horizontal blocking piece 4 can ensure that the products 5 will not fall off from the silos 2-2; the products 5 are aluminum angle codes.
Claims
1. A tool for foolproof placement of aluminum corner brackets, characterized by: The invention comprises an anti-foolproof plate (1), a material bin (2), a vertical blocking plate (3), and a horizontal blocking plate (4); the anti-foolproof plate (1) is fixed on a plurality of raised vertical bars (2-1) at the upper end of the material bin (2), the horizontal blocking plate (4) is fixed on a plurality of raised vertical bars (2-1) at the lower end of the material bin (2), and at least two vertical blocking plates (3) are fixed at intervals on each of the raised vertical bars (2-1) between the anti-foolproof plate (1) and the horizontal blocking plate (4).
2. The tooling for foolproof placement of aluminum angle brackets according to claim 1, characterized in that: The foolproof sheet (1) is a rectangular sheet, and a plurality of V-shaped through holes (1-1) and a plurality of fixing screw holes I (1-2) corresponding to the shape of the product are horizontally spaced apart on the rectangular sheet surface of the foolproof sheet (1).
3. The tooling for foolproof placement of aluminum angle brackets according to claim 1, characterized in that: The material bin (2) is a rectangular body, and a plurality of raised vertical bars (2-1) are provided at vertical intervals on the surface of the material bin (2), and the material bin (2-2) is located between every two adjacent raised vertical bars (2-1).
4. The tooling for foolproof placement of aluminum angle brackets according to claim 1, characterized in that: The transverse blocking piece (4) is a rectangular blocking piece, and a plurality of arrow-shaped through holes (4-1) and a plurality of fixing screw holes II (4-2) are horizontally spaced apart on the rectangular blocking piece surface of the transverse blocking piece (4).