A protective structure for a special blade battery

Abstract

The utility model discloses a protective structure for a special blade battery, comprising a frame and an inner lining strip, wherein the inner lining strips are symmetrically arranged on both sides of the frame, and the inner lining strips are detachably connected to the inner bottom surface of the frame by screws, and a row of protective baffles are arranged on the inner lining strip, and a plurality of protective baffles are arranged at equal intervals, and the protective baffles are perpendicular to the bottom surface of the frame, and the gap between two adjacent protective baffles is a battery slot; the end of the blade battery is inserted and placed in the battery slot, and the upper surface of the inner lining strip and the surface of the protective baffle are both provided with a flexible buffer layer, which is a thin film structure, and the flexible buffer layer and the inner lining strip and the protective baffle are tightly combined by injection molding, and the two ends of the blade battery are wrapped and protected by the flexible buffer layer, and the bottom of the blade battery is kept suspended and not in contact with the inner bottom surface of the frame; the utility model arranges a rubber encapsulation structure on the frame lining, which can fully wrap the blade battery to avoid scratches on the blue film after the battery is placed in.

Description

Technical Field

[0001] The utility model belongs to the technical field of new energy logistics vehicles, and specifically relates to a protective structure of a special blade battery. Background Art

[0002] Blade batteries are lithium-ion batteries made of lithium iron phosphate materials. Their uniqueness lies in the shape and size of the battery and the production process. Any metal body that comes into direct contact with the battery cell must be insulated, so insulation treatment of the battery cell body is necessary. This insulation protection mainly considers the possible contact of the battery cell during storage, during transportation, during assembly, and after grouping. Blade batteries are square batteries shaped like blades. Blade batteries generally use PET blue film, which is insulated by bonding it to the aluminum alloy shell of the battery cell through pressure-sensitive adhesive. The PET blue film has poor puncture resistance. Surface scratches can easily cause puncture and wear of the blue film, causing short circuits or performance degradation. At present, the transportation vehicles of blade batteries are all hard plastic baskets. Generally, there is no protection in the basket or artificial soft fixation is used to protect the blade battery. Without protection, the wear problem of the blue film cannot be solved. The additional protection is not only time-consuming and labor-intensive, but also cannot be reused. The production efficiency is also very low and cannot meet customer requirements. Utility Model Content

[0003] In view of the above problems and technical requirements, the utility model provides a protective structure for a special blade battery. A rubber encapsulation structure is arranged on the inner lining of the frame, which can fully wrap the blade battery to prevent the blue film from being scratched after the battery is placed in the frame.

[0004] The technical solution of the utility model is as follows: a protective structure for a special blade battery, comprising a basket and an inner lining strip, wherein the inner lining strips are symmetrically arranged on both sides of the basket, and the inner lining strips are detachably connected to the inner bottom surface of the basket by screws, and a row of protective baffles are arranged on the inner lining strip, and a plurality of protective baffles are arranged at equal intervals, the protective baffles are perpendicular to the bottom surface of the basket, and the gap between two adjacent protective baffles is a battery slot; the end of the blade battery is inserted and placed in the battery slot, and a flexible buffer layer is provided on the upper surface of the inner lining strip and the surface of the protective baffle, and the flexible buffer layer is a thin film structure, and the flexible buffer layer and the inner lining strip and the protective baffle are tightly combined by injection molding, and the two ends of the blade battery are wrapped and protected by the flexible buffer layer, and the bottom of the blade battery is kept suspended and not in contact with the inner bottom surface of the basket. In the above scheme, the bottom of the blade battery is supported by the upper surface of the lining strip and is suspended from the bottom surface of the frame, while the two sides of the blade battery are attached to the side of the protective baffle. Therefore, all contact surfaces between the blade battery and the lining strip are provided with a flexible buffer layer, which can ensure that the blue film on the surface of the blade battery is not scratched during transportation, thereby improving battery safety.

[0005] Furthermore, the inner lining strip includes a base layer and a protective layer, the base layer is made of hard rubber, the base layer is connected to the inner bottom surface of the frame, the protective layer is arranged on the base layer, the surface of the protective layer is made of soft rubber, the protective layer includes an outer baffle and a bottom bracket, the outer baffle and the base layer are of equal length, a row of bottom brackets are arranged inside the outer baffle, the bottom brackets are arranged perpendicular to the outer baffles and at equal intervals, and each bottom bracket is correspondingly provided with a protective baffle, the outer surface of the protective baffle is made of soft rubber. The outer baffle can block the end face of the blade battery, the protective baffle blocks the side face of the blade battery, and the bottom surface of the battery slot is also a protective layer, so each contact surface between the blade battery and the inner lining strip is provided with soft rubber, which has a good buffering and protective effect.

[0006] Furthermore, the inner core of the protective baffle is hard plastic, and a layer of soft glue of equal thickness is evenly bonded to the outer side of the hard plastic. The two sides of the protective baffle face the blade battery, and the angle between the extension lines of the two sides of the protective baffle is 1°. The 1° taper is set so that the protective baffle presents a slight cone, which is convenient for inserting the blade battery into the battery slot and prevents excessive friction during the insertion process.

[0007] Furthermore, the upper edges and both side edges of the two end surfaces of the protective baffle are provided with round chamfers.

[0008] Furthermore, a bottom fillet is provided at the joining line between the protective layer and the base layer.

[0009] The two rounded chamfers can further protect the battery, prevent the blade battery from being damaged during the loading and unloading process, and protect the battery blue film from damage.

[0010] Furthermore, hollow grooves having the same length as the basket are provided in the middle of the two side surfaces of the basket, and both ends of the hollow grooves extend toward both ends of the basket, and the positions of the hollow grooves correspond to the installation positions of the lining strips.

[0011] Furthermore, the upper side of the side of the housing is provided with slot numbers, and the slot numbers correspond to the battery slots one by one.

[0012] Furthermore, handle grooves are provided on both end surfaces of the housing, and positive and negative pole markings of the battery are provided on the upper edges of both end surfaces of the housing.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: an inner lining strip with a flexible buffer layer is arranged in the logistics basket, and the inner lining strip and the basket are detachably connected, so that the installation position in the basket can be adjusted according to the size of the blade battery, so that the basket can accommodate blade batteries of various sizes, and the compatibility is stronger; soft glue is injected on the surface of the protective baffle, and soft glue is injected on the upper surface of the inner lining strip to form a protective layer. When the blade battery is inserted into the battery slot, the blade battery is wrapped by the flexible buffer layer of soft glue material, which can prevent the blue film on the surface of the blade battery from being scratched and damaged, thereby improving the battery safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a structural diagram of the basket in the utility model;

[0015] Figure 2 for Figure 1 The enlarged structure diagram at A in the middle;

[0016] Figure 3 for Figure 2 The enlarged structure diagram at B in the middle;

[0017] Figure 4 is a top view of the housing;

[0018] Figure 5 for Figure 4 Cross-sectional structure diagram at CC;

[0019] Figure 6 for Figure 4 The cross-sectional structure diagram at DD in the middle;

[0020] Markings in the figure are: basket 1, hollow groove 11, slot number 12, handle groove 13, positive and negative pole identification 14, lining strip 2, protective layer 21, outer baffle strip 211, bottom support 212, base layer 22, protective baffle 3, protective baffle inner core 31, soft glue 32, rounded chamfer 33, bottom rounded chamfer 34, battery slot 4, blade battery 5. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0022] like Figure 1-6 The utility model shows a protective structure of a special blade battery, comprising a basket 1 and an inner lining strip 2. The inner lining strips 2 are symmetrically arranged on both sides of the basket 1. The inner lining strips 2 are detachably connected to the inner bottom surface of the basket 1 by screws. A row of protective baffles 3 are arranged on the inner lining strip 2. The plurality of protective baffles 3 are equidistantly spaced. The protective baffles 3 are perpendicular to the bottom surface of the basket, and the gap between two adjacent protective baffles 3 is a battery card slot 4.

[0023] The two end surfaces of the housing 1 are provided with handle grooves 13, and the upper edges of the two end surfaces of the housing 1 are provided with positive and negative battery labels 14. The upper edge of the side surface of the housing 1 is provided with a card slot number 12, and the card slot number 12 corresponds to the battery card slot 4. The middle of the two side surfaces of the housing 1 is provided with a hollow groove 11 of the same length as the housing, and the two ends of the hollow groove 11 extend to the two ends of the housing 1, and the position of the hollow groove 11 corresponds to the installation position of the inner lining strip 2.

[0024] The end of the blade battery 5 is inserted and placed in the battery card slot 4. The upper surface of the lining strip 2 and the surface of the protective baffle 3 are both provided with a flexible buffer layer. The flexible buffer layer is a thin film structure. The flexible buffer layer and the lining strip 2 and the protective baffle 3 are tightly combined by injection molding. The two ends of the blade battery 5 are wrapped and protected by the flexible buffer layer, and the bottom of the blade battery 5 remains suspended and not in contact with the bottom surface of the frame.

[0025] The inner lining strip 2 includes a base layer 22 and a protective layer 21. The base layer 22 is made of hard rubber. The base layer 22 is connected to the inner bottom surface of the housing. The protective layer 21 is arranged on the base layer 22. The surface of the protective layer 21 is made of soft rubber. The protective layer 21 includes an outer baffle 211 and a bottom bracket 212. The outer baffle 211 and the base layer 22 are of equal length. A row of bottom brackets 212 are arranged on the inner side of the outer baffle 211. The bottom brackets 212 are arranged at equal intervals perpendicular to the outer baffle 211. A protective baffle 3 is correspondingly arranged on each bottom bracket 212. The outer baffle 211 can block the end face of the blade battery 5, and the protective baffle 3 blocks the side face of the blade battery 5. The bottom surface of the battery slot 4 is also a protective layer 21. Therefore, each contact surface between the blade battery 5 and the inner lining strip 2 is provided with soft rubber, which has good buffering and protection effects. The upper edge and both side edges of the two end faces of the protective baffle 3 are provided with rounded chamfers 33. A bottom round chamfer 34 is provided at the joint line between the protective layer 21 and the base layer 22. The two round chamfers can further protect the battery, prevent the blade battery 5 from being damaged during the loading and unloading process, and protect the battery blue film from being damaged.

[0026] The inner core of the protective baffle 3 is hard plastic, and a layer of soft glue 32 of equal thickness is evenly bonded to the outer side of the hard plastic. The two sides of the protective baffle 3 are opposite to the blade battery 5, and the angle between the extension lines of the two sides of the protective baffle 3 is 1°. The 1° taper makes the protective baffle 3 present a slight cone, which is convenient for inserting the blade battery 5 into the battery card slot 4, can prevent excessive friction during the insertion process, and make the pick-up and placement action more convenient.

[0027] The above are only several preferred embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes and substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A protective structure for a special blade battery, characterized in that: It includes a frame and an inner lining strip. The inner lining strips are symmetrically arranged on both sides of the frame. The inner lining strips are detachably connected to the inner bottom surface of the frame by screws. A row of protective baffles are arranged on the inner lining strip. The multiple protective baffles are equidistantly arranged. The protective baffles are perpendicular to the bottom surface of the frame. The gap between two adjacent protective baffles is a battery slot. The end of the blade battery is inserted and placed in the battery slot. The upper surface of the inner lining strip and the surface of the protective baffle are both provided with a flexible buffer layer. The flexible buffer layer is a thin film structure. The flexible buffer layer and the inner lining strip and the protective baffle are tightly combined by injection molding. The two ends of the blade battery are wrapped and protected by the flexible buffer layer, and the bottom of the blade battery is kept suspended and not in contact with the inner bottom surface of the frame.

2. The protective structure of a special blade battery according to claim 1, characterized in that: The inner lining strip includes a base layer and a protective layer. The base layer is made of hard rubber material. The base layer is connected to the inner bottom surface of the frame. The protective layer is arranged on the base layer. The surface of the protective layer is made of soft rubber material. The protective layer includes an outer baffle and a bottom support. The outer baffle and the base layer are of equal length. A row of bottom supports are arranged on the inner side of the outer baffle. The bottom supports are arranged at equal intervals perpendicular to the outer baffle. A protective baffle is correspondingly provided on each bottom support. The outer surface of the protective baffle is made of soft rubber material.

3. The protective structure of a special blade battery according to claim 2 is characterized in that: The inner core of the protective baffle is hard plastic, and a layer of soft glue of equal thickness is evenly bonded to the outside of the hard plastic. The two sides of the protective baffle are opposite to the blade batteries, and the angle between the extension lines of the two sides of the protective baffle is 1°.

4. The protective structure of a special blade battery according to claim 3 is characterized in that: The upper edges and both side edges of the two end surfaces of the protective baffle are provided with round chamfers.

5. The protective structure of a special blade battery according to claim 4, characterized in that: A bottom fillet is provided at the joining line between the protective layer and the base layer.

6. The protective structure of a special blade battery according to claim 5, characterized in that: A hollow groove having the same length as the basket is provided in the middle of the two side surfaces of the basket, and two ends of the hollow groove extend toward two ends of the basket, and the position of the hollow groove corresponds to the installation position of the lining strip.

7. The protective structure of a special blade battery according to claim 6, characterized in that: The upper side of the side of the housing is provided with card slot numbers, and the card slot numbers correspond to the battery card slots one by one.

8. The protective structure of a special blade battery according to claim 7, characterized in that: The two end surfaces of the housing are provided with handle grooves, and the upper edges of the two end surfaces of the housing are provided with positive and negative pole markings of the battery.

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