A kind of automatic control device for preventing material blocking
By designing an automatic control device for anti-blocking materials and using detection and automatic control technology, the problem of faults and shutdowns in the belt transportation system caused by material blockage is solved, and the continuity of material transportation and production stability are achieved.
Patent Information
- Application Number
- CN202420836331.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-22
AI Technical Summary
In the belt transportation system, the belt discharge port is blocked due to excessive raw material particle size, excessive powder, poor discharge and sudden increase in materials, resulting in failure and shutdown and material transportation interruption.
An automatic control device for anti-blocking material is designed, including material processing device, start and stop button, hollow rod, mobile solid block, stop rod type button, movable concave frame, dust extraction hole, fan, second motor, metal detector and cylindrical rotary rod. The device automatically stops the transport belt by detecting material blockage, and has the function of crushing large pieces of materials and dusting to resume production.
It effectively prevents the belt discharge port blockage, reduces the frequency of fault shutdown, ensures the continuity of material transportation, and detects and deals with material overflow problems to a certain extent, improving production stability.
Smart Images

Figure CN222699373U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of control devices, in particular to an automatic control device for preventing material blocking. Background Art
[0002] The anti-blocking material automatic control device transports materials through belts, thereby transporting the materials to the inside of the processing device. In order to reduce transportation costs, metallurgical enterprises often use transport belt devices to transport materials. This method is used for in-plant transportation of raw materials such as coal, coke and mineral powder, and flat belt transport devices are relatively common.
[0003] When the belt conveyor system is operating, there are reasons such as raw material particles being too large, too much powder, poor material discharge, a sudden increase in material, and belt slippage during the material conveying process, which may cause the belt discharge port to be blocked. In a short period of time, the belt may be blocked by the material, causing downtime and material transportation interruption, until production is affected. Therefore, an automatic control device for preventing material blocking is proposed to solve the above problems. Utility Model Content
[0004] The utility model aims to provide an automatic control device for preventing material blocking, so as to solve the problems that the belt discharge port is blocked due to reasons such as too large raw material particles, too much powder, poor material discharge, sudden increase of materials, and belt slippage in the material conveying process, which may cause the belt to be blocked by materials in a short time, resulting in malfunction and shutdown, material transportation interruption, and even affecting production.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An automatic control device for preventing material blocking comprises a material processing device and a start-stop button, wherein a start-stop button is fixedly connected to one side of the material processing device, a material inlet is provided on the inner side of one end of the material processing device, a hollow rod is fixedly connected to one side of the material processing device, a limiting column block is slidably connected to the inner side of the hollow rod, a movable solid block is fixedly connected to one side of the limiting column block, a spring is fixedly connected to one side of the movable solid block, a stop rod-type button is fixedly connected to the inner side of one end of the hollow rod, a movable concave frame is fixedly connected to one side of the movable solid block, a material blocking plate is fixedly connected to one side of the movable concave frame, and a material blocking plate is fixedly connected to one end of the movable concave frame A blocking baffle is fixedly connected on the inner side, a metal detector is fixedly connected to the inner side of the upper end of the movable concave frame, a dust extraction hole is opened on the inner side of the upper end of the movable concave frame, a conveying belt is provided on the inner side of the feeding port, an inner rotating column is provided on the inner side of one end of the conveying belt, one side of the inner rotating column is fixedly connected to the end of the first motor main shaft, one side of the first motor is fixedly connected to one side of the bracket, one side of the movable concave frame is fixedly connected to the second motor, a cylindrical rotating rod is fixedly connected to the end of the second motor main shaft, a knocking rod is fixedly connected to the outer side of the cylindrical rotating rod, a fan is fixedly connected to the upper end of the movable concave frame, and a dust conveying hose is provided at one end of the fan.
[0007] Preferably, there are two inner rotating columns, the inner side of the feed port is rotatably connected to the inner side of the inner rotating column, the transport belt is sleeved on the outer side of the inner rotating column, and there are two brackets, the outer sides of both ends of the inner rotating column are rotatably connected to the inner side of the bracket.
[0008] Preferably, the movable concave frame is in the shape of an inverted "concave" shape, the material blocking plate is in the same shape as the movable concave frame, the outer side of the material blocking plate slides on the inner side of the feed port, and the lower end of the blocking baffle is flush with the upper end of the feed port.
[0009] Preferably, the outer side of the second motor main shaft is rotatably connected to the inner side of one end of the movable concave frame, the outer side of one end of the cylindrical rotating rod is rotatably connected to the inner side of one end of the movable concave frame, the shape of the cylindrical rotating rod is a cylinder, the number of the knocking rods is two rows, and the number of the knocking rods in each row is several.
[0010] Preferably, a number of dust extraction holes are opened on the inner side of the upper end of the movable concave frame, and the dust extraction holes, the inner side of the movable concave frame, the fan, the dust conveying hose and the inner side of the material processing device are connected, and one end of the dust conveying hose is fixedly connected to the inner side of the upper end of the material processing device.
[0011] Preferably, the hollow rod is electrically connected to the first motor, the fan, the second motor and the metal detector are electrically connected, and the upper end of the metal detector is fixedly connected to the center position of the upper end of the movable concave frame.
[0012] Preferably, the stop rod button is electrically connected to the first motor, the stop rod button is fixedly connected to the center position of one end of the hollow rod, the stop rod button and the center position of the limiting column block are on the same horizontal line, the outer side of the movable solid block slides on the inner side of the hollow rod, the shape of the limiting column block is a hollow cylinder, and the shape of the hollow rod is a hollow cylinder.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] In the utility model, by arranging the hollow rod, the movable solid block, the stop rod button, the movable concave frame, the dust extraction hole, the fan, the second motor, the metal detector and the cylindrical rotating rod, the automatic control device for preventing material blocking can automatically detect the occurrence of material blockage when the conveyor belt is transporting materials during use, and automatically stop the operation of the conveyor belt. When the material is blocked, the large pieces of material are automatically crushed, and the information of material overflow can be detected to a certain extent, so that safe production can be restored as soon as possible. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the movable concave frame of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the second motor of the utility model;
[0018] Figure 4 This is a schematic diagram of the cutaway structure of the hollow rod of the utility model.
[0019] In the figure: 1. Material processing device; 2. Start / stop button; 3. Feeding port; 4. Hollow rod; 5. Limit column block; 6. Moving solid block; 7. Spring; 8. Stop rod button; 9. Movable concave frame; 10. Material blocking plate; 11. Blocking baffle; 12. Metal detector; 13. Dust extraction hole; 14. Transport belt; 15. Inner rotating column; 16. First motor; 17. Bracket; 18. Second motor; 19. Column rotating rod; 20. Beating rod; 21. Fan; 22. Dust conveying hose. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4, the utility model provides a technical solution:
[0022] An automatic control device for preventing material blocking comprises a material processing device 1 and a start-stop button 2, wherein the start-stop button 2 is fixedly connected to one side of the material processing device 1, a material inlet 3 is provided on the inner side of one end of the material processing device 1, a hollow rod 4 is fixedly connected to one side of the material processing device 1, a limiting column block 5 is slidably connected to the inner side of the hollow rod 4, a movable solid block 6 is fixedly connected to one side of the limiting column block 5, a spring 7 is fixedly connected to one side of the movable solid block 6, a stop rod-type button 8 is fixedly connected to the inner side of one end of the hollow rod 4, a movable concave frame 9 is fixedly connected to one side of the movable concave frame 9, a material blocking plate 10 is fixedly connected to one side of the movable concave frame 9, and a blocking plate 10 is fixedly connected to the inner side of one end of the movable concave frame 9. A baffle 11, a metal detector 12 is fixedly connected to the inner side of the upper end of the movable concave frame 9, a dust extraction hole 13 is opened on the inner side of the upper end of the movable concave frame 9, a conveying belt 14 is provided on the inner side of the feeding port 3, an inner rotating column 15 is provided on the inner side of one end of the conveying belt 14, one side of the inner rotating column 15 is fixedly connected to the end of the main shaft of the first motor 16, one side of the first motor 16 is fixedly connected to one side of the bracket 17, a second motor 18 is fixedly connected to one side of the movable concave frame 9, a cylindrical rotating rod 19 is fixedly connected to the end of the main shaft of the second motor 18, a knocking rod 20 is fixedly connected to the outer side of the cylindrical rotating rod 19, a fan 21 is fixedly connected to the upper end of the movable concave frame 9, and a dust conveying hose 22 is provided at one end of the fan 21.
[0023] There are two inner rotating columns 15, the inner side of the feed port 3 is rotatably connected with the inner rotating column 15, the conveying belt 14 is sleeved on the outer side of the inner rotating column 15, and there are two brackets 17. The outer sides of both ends of the inner rotating column 15 are rotatably connected to the inner side of the bracket 17, which plays a role in stabilizing the material transportation of the conveying belt 14. The shape of the movable concave frame 9 is an inverted "concave" shape, and the shape of the blocking plate 10 is the same as that of the movable concave frame 9. The outer side of the blocking plate 10 slides on the inner side of the feed port 3, blocking the lower end of the baffle 11 and the upper end of the feed port 3. The ends are flush, which prevents the material from overflowing. The outer side of the main shaft of the second motor 18 is rotatably connected to the inner side of one end of the movable concave frame 9. The outer side of one end of the cylindrical rotating rod 19 is rotatably connected to the inner side of one end of the movable concave frame 9. The cylindrical rotating rod 19 is in the shape of a cylinder. The number of the knocking rods 20 is two rows, and the number of the knocking rods 20 in each row is several, which is convenient for crushing large pieces of material. The number of dust extraction holes 13 opened on the inner side of the upper end of the movable concave frame 9 is several, and the dust extraction holes 13, the inner side of the movable concave frame 9, the fan 21, and the dust conveying soft The tube 22 is connected to the inner side of the material processing device 1, and one end of the dust conveying hose 22 is fixedly connected to the inner side of the upper end of the material processing device 1, so that the dust generated when the material inside the movable concave frame 9 is knocked is transported to the inside of the material processing device 1. The hollow rod 4 is electrically connected to the first motor 16, and the fan 21, the second motor 18 and the metal detector 12 are electrically connected. The upper end of the metal detector 12 is fixedly connected to the center position of the upper end of the movable concave frame 9, so that when the material is blocked, the conveying belt 14 can be stopped in time. The stop rod button 8 is electrically connected to the first motor 16, and the stop rod button 8 is fixedly connected to the center position of one end of the hollow rod 4. The stop rod button 8 is on the same horizontal line as the center position of the limiting column block 5. The outer side of the movable solid block 6 slides on the inner side of the hollow rod 4. The limiting column block 5 is in the shape of a hollow cylinder, and the hollow rod 4 is in the shape of a hollow cylinder. It is convenient to squeeze the movable solid block 6 and the stop rod button 8 when the movable concave frame 9 moves to control the start and stop of the inner rotating column 15.
[0024] Working process: When the device is in use, the external power supply is energized. When the conveyor belt 14 transports the material normally, the first motor 16 fixedly connected to one side of the bracket 17 is started. The main shaft of the first motor 16 rotates to drive the inner rotating column 15 fixedly connected to the end of the main shaft to rotate. The outer sides of the two ends of the inner rotating column 15 are rotatably connected to the inner side of one end of the bracket 17, which has the effect of stabilizing the rotation of the inner rotating column 15. The lower end of the bracket 17 is fixedly connected to the ground. The conveyor belt 14 rotates to transport the material to the inside of the feeding port 3 opened on the inner side of the material processing device 1. When the material is blocked, the material gathers on the inner side of the lower end of the movable concave frame 9 and the front end of the blocking baffle 11. Under the thrust of the conveyor belt 14, The material squeezes the blocking baffle 11, and the movement of the blocking baffle 11 drives the movable concave frame 9 fixedly connected on the outside to move, and the movement of the movable concave frame 9 drives the material blocking plate 10 fixedly connected on one side to move, and the outer side of the material blocking plate 10 slides on the inner side of the feeding port 3, and the material blocking plate 10 prevents the material from overflowing. At the same time, when the movable concave frame 9 moves, the movable concave frame 9 drives the movable solid block 6 fixedly connected on one side to move, and the movement of the movable solid block 6 drives the limiting column block 5 fixedly connected on one side to move, and the limiting column block 5 squeezes the spring 7, and the spring 7 has the effect of resetting the movable solid block 6. When one side of the limiting column block 5 contacts the stop rod button 8 fixedly connected to the inner side of one end of the hollow rod 4, the stop rod button 8 is released. The button 8 sends a signal to the inner rotating column 15 to stop the movement of the inner rotating column 15. At this time, the metal detector 12 fixedly connected to the inner side of the upper end of the movable concave frame 9 detects whether there is metal inside the material. If there is metal, the metal is removed manually. If there is no metal, the second motor 18 fixedly connected to one side of the movable concave frame 9 is started. The main shaft of the second motor 18 rotates to drive the cylindrical rotating rod 19 fixedly connected to the end of the main shaft to rotate. The rotation of the cylindrical rotating rod 19 drives the knocking rod 20 fixedly connected to the outside to rotate. When the conveying belt 14 works normally, the knocking rod 20 is in a horizontal state and does not hinder the normal transportation of the material. The knocking rod 20 rotates to knock the material. At the same time, the materials are sorted. For example, coal is crushed, while large pieces of plastic are normally difficult to crush. Therefore, whether there is plastic is manually observed and cleaned. When the second motor 18 rotates, the fan 21 fixedly connected to the upper end of the movable concave frame 9 is started. The fan 21 draws air into the movable concave frame 9. The dust flows into the movable concave frame 9 from the dust extraction holes 13 opened on the inner side of the upper end of the movable concave frame 9. The dust is conveyed to the inside of the dust hose 22 through the fan 21 conveyor belt. The dust hose 22 is a soft tube body, which is convenient for the movement of the movable concave frame 9. The dust is transported from the inside of the dust hose 22 to the inside of the material processing device 1. The start-stop button 2 fixedly connected to one side of the material processing device 1 controls the inner rotating column 15.
[0025] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic control device for preventing material blocking, comprising a material processing device (1) and a start / stop button (2), characterized in that: A start / stop button (2) is fixedly connected to one side of the material processing device (1); a material inlet (3) is provided on the inner side of one end of the material processing device (1); a hollow rod (4) is fixedly connected to one side of the material processing device (1); a limiting column block (5) is slidably connected to the inner side of the hollow rod (4); a movable solid block (6) is fixedly connected to one side of the limiting column block (5); a spring (7) is fixedly connected to one side of the movable solid block (6); a stop rod button (8) is fixedly connected to the inner side of one end of the hollow rod (4); a movable concave frame (9) is fixedly connected to one side of the movable solid block (6); a material blocking plate (10) is fixedly connected to one side of the movable concave frame (9); a blocking baffle (11) is fixedly connected to the inner side of one end of the movable concave frame (9); and a spring (7) is fixedly connected to the inner side of the upper end of the movable concave frame (9). A metal detector (12) is fixedly connected to the side of the movable concave frame (9); a dust extraction hole (13) is opened on the inner side of the upper end of the movable concave frame (9); a conveying belt (14) is provided on the inner side of the feeding port (3); an inner rotating column (15) is provided on the inner side of one end of the conveying belt (14); one side of the inner rotating column (15) is fixedly connected to the end of the main shaft of the first motor (16); one side of the first motor (16) is fixedly connected to one side of the bracket (17); one side of the movable concave frame (9) is fixedly connected to the second motor (18); the end of the main shaft of the second motor (18) is fixedly connected to a cylindrical rotating rod (19); the outer side of the cylindrical rotating rod (19) is fixedly connected to a knocking rod (20); the upper end of the movable concave frame (9) is fixedly connected to a fan (21); one end of the fan (21) is provided with a dust conveying hose (22).
2. The anti-blocking material automatic control device according to claim 1 is characterized in that: There are two inner rotating columns (15), the inner side of the feed port (3) is rotatably connected to the inner rotating column (15), the transport belt (14) is sleeved on the outer side of the inner rotating column (15), and there are two brackets (17), the outer sides of both ends of the inner rotating column (15) are rotatably connected to the inner side of the bracket (17).
3. The anti-blocking material automatic control device according to claim 1 is characterized in that: The shape of the movable concave frame (9) is an inverted "concave" shape, the shape of the material blocking plate (10) is the same as that of the movable concave frame (9), the outer side of the material blocking plate (10) slides on the inner side of the feed inlet (3), and the lower end of the blocking baffle (11) is flush with the upper end of the feed inlet (3).
4. The anti-blocking material automatic control device according to claim 1 is characterized in that: The outer side of the main shaft of the second motor (18) is rotatably connected to the inner side of one end of the movable concave frame (9), and the outer side of one end of the cylindrical rotating rod (19) is rotatably connected to the inner side of one end of the movable concave frame (9). The cylindrical rotating rod (19) is in the shape of a cylinder. The knocking rods (20) are arranged in two rows, and the knocking rods (20) are arranged in a plurality of rows.
5. The anti-blocking material automatic control device according to claim 1 is characterized in that: A number of dust extraction holes (13) are provided on the inner side of the upper end of the movable concave frame (9); the dust extraction holes (13), the inner side of the movable concave frame (9), the fan (21), the dust conveying hose (22) and the inner side of the material processing device (1) are connected; one end of the dust conveying hose (22) is fixedly connected to the inner side of the upper end of the material processing device (1).
6. The anti-blocking material automatic control device according to claim 1 is characterized in that: The hollow rod (4) is electrically connected to the first motor (16), the fan (21), the second motor (18) and the metal detector (12) are electrically connected, and the upper end of the metal detector (12) is fixedly connected to the center position of the upper end of the movable concave frame (9).
7. The anti-blocking material automatic control device according to claim 1 is characterized by: The stop rod button (8) is electrically connected to the first motor (16), and the stop rod button (8) is fixedly connected to the center position of one end of the hollow rod (4). The stop rod button (8) and the center position of the limiting column block (5) are on the same horizontal line, and the outer side of the movable solid block (6) slides on the inner side of the hollow rod (4). The shape of the limiting column block (5) is a hollow cylinder, and the shape of the hollow rod (4) is a hollow cylinder.