Automatic loading and unloading device for finned tubes

By designing an automatic discharge device for fin tubes including a control system, material rack, discharge platform, pressing mechanism, loading mechanism, feeding mechanism and material stopping mechanism, the problem of manual inspection and handling efficiency after production of fin tubes in the prior art is solved, and an organic combination of automatic discharge and multi-parameter detection is realized, and the production efficiency and automation level are improved.

CN222699375UActive Publication Date: 2025-04-01TAIZHOU CHIJUN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421287654.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-04-01
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

In the prior art, multi-parameter detection and handling are required after production of fin tubes, resulting in low production efficiency and the existing loading and unloading devices cannot match multi-parameter detection and multi-process machining equipment.

Method used

An automatic discharge device for fin tubes is designed, including a control system, material rack, discharge platform, pressing mechanism, loading mechanism, feeding mechanism and material stopping mechanism. Through the coordinated work of these components, an organic combination of automatic discharge and discharge of fin tubes and multi-parameter detection is realized.

Benefits of technology

The automatic discharge of fin tubes and multi-parameter detection are realized, which reduces manual handling and sequence transfer, improves production efficiency, saves labor costs, and fills the gap in the existing technology.

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Abstract

The utility model relates to the technical field of fin tube automatic conveying equipment, and specifically discloses a fin tube automatic loading and discharging device, including a control system, a material rack, a discharging platform arranged on the material rack, a pressing mechanism and a feeding mechanism, the discharging platform is arranged obliquely outward along the material rack, the pressing mechanism is suspended above the discharging platform through the material rack interval and in parallel, the feeding mechanism is arranged on the material rack on one side of the top of the discharging platform, the other side of the discharging platform is also provided with a lifting mechanism, the pressing mechanism is also provided with a blocking mechanism on the side of the feeding mechanism close to the feeding mechanism, the feeding mechanism, the blocking mechanism and the lifting mechanism are electrically connected to the control system, and control the orderly loading, discharging and discharging of a single fin tube. The problem that the loading and unloading device in the prior art cannot match the multi-parameter detection and multi-process machining equipment of the fin tube after output, thereby affecting the efficiency of the later detection, processing and discharging of the fin tube, is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fin tube conveying devices, in particular to an automatic upper and lower discharging device for fin tubes. Background Art

[0002] After the existing fin tubes are produced and discharged, they still need to be manually tested for multiple parameters, such as whether the total length of the whole tube and the length of the interval light tube reach the calibration value. After the inspection and sorting, they need to be transported, classified and isolated. Subsequently, the fin tubes that meet the requirements are transported to the corresponding machines for subsequent processing, and then weighed and tested. Such repeated isolation, transportation and transfer work is time-consuming and labor-intensive, and the production efficiency is low.

[0003] The existing fin tube detection device, such as CN218270616U, a fin tube production appearance detection device, is used to detect whether the fin tube is bent or deformed; it can only detect a certain parameter of the fin tube, and cannot perform comprehensive measurement and detection of multiple parameters;

[0004] At the same time, the loading and feeding of multi-parameter detection and subsequent processing still need to be manually handled, which is labor-intensive, time-consuming, and inefficient. The loading devices in the prior art, such as the automatic loading and unloading device for finned tubes disclosed in CN113732192B, are only suitable for automatic feeding of materials before finned tube thread processing, and require manual loading and unloading, which cannot match it. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides an automatic loading and discharging device for finned tubes, which can organically combine and integrate the automatic feeding and discharging of the produced finned tubes with multi-parameter detection and subsequent machining processes, so as to reduce the inconvenience of manual handling and sequence transfer, and improve the degree of automation of the later detection, processing and discharging of the finned tubes; it mainly solves the problem that the loading and discharging devices in the prior art cannot match the multi-parameter detection and multi-process machining equipment of the produced finned tubes, thereby affecting the efficiency of the later detection, processing and discharging of the finned tubes.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions.

[0007] The utility model discloses an automatic feeding and discharging device for finned tubes, comprising: a control system, a material rack, a discharging platform arranged on the material rack, a material pressing mechanism and a feeding mechanism, wherein the discharging platform is arranged obliquely outwardly along the material rack, the material pressing mechanism is suspended above the discharging platform through the material rack interval and in parallel, the feeding mechanism is arranged on the material rack on one side of the top of the discharging platform, a material pushing mechanism is also arranged on the other side of the discharging platform, and a material blocking mechanism is also arranged on the side of the material pressing mechanism close to the feeding mechanism, the feeding mechanism, the material blocking mechanism and the material pushing mechanism are electrically connected with the control system, and control the orderly feeding, discharging and discharging of a single finned tube.

[0008] A further improvement is that the material rack includes a main frame, a gantry arranged in the middle of the main frame and a feeding rack arranged on one side of the main frame, the main frame is provided with a bottom primary platform, a middle secondary platform and a top connecting part, the discharge platform is mounted on the secondary platform, the gantry is mounted on the primary platform and the discharge platform through supporting legs, the pressing mechanism is suspended in parallel on the discharge platform through a crossbeam provided on the top of the gantry, and the feeding rack is connected between the primary platform and the secondary platform.

[0009] A further improvement is that: each row of the top and bottom of the discharge platform is provided with a fin tube on the outside of the pressing mechanism, the bottom fin tube is placed on the inside of the lifting mechanism, and the inclination slope of the discharge platform is set to 5°-30°.

[0010] A further improvement is that the pressing mechanism includes: a bottom pressing plate, an upper plate, a connecting side plate and a middle support rod, fin tubes are arranged between the bottom pressing plate and the discharge platform, the middle support rod is fixedly connected to the cross beam provided on the material rack, and a parallel interval between the bottom pressing plate and the discharge platform is provided with a height to accommodate a fin tube.

[0011] A further improvement is that a sprocket is also provided on the middle support rod, and a longitudinal connecting rod is also provided between the two pressing mechanisms.

[0012] A further improvement is that the material blocking mechanism includes: a material blocking cylinder, a material blocking plate arranged on the cylinder top rod and a connecting plate connecting the material blocking cylinder and the bottom pressure plate. The connecting plate and the material blocking plate are configured as an L-shaped structure, and a accommodating spacing is provided between the top of the discharge platform and the material blocking plate so that the finned tube does not fall.

[0013] Further improvements are: the feeding mechanism includes: a driving device, a first transmission shaft connected to the driving device, a plurality of driving wheels arranged at intervals on the first transmission shaft, a second transmission shaft, a plurality of driven wheels arranged on the second transmission shaft and a transmission chain, one end of the transmission chain is fixedly arranged on the top of one side of the feeding rack, and the other end is fixed to the driving wheel, the first transmission shaft is connected to the bottom of the rack through a bearing seat, the second transmission shaft is connected to the rack through a bearing seat and is smoothly connected to the top of the discharge platform, and the driving device is composed of a servo motor and a reducer arranged at the bottom of the rack.

[0014] A further improvement is that the ejection mechanism includes a block and an ejection cylinder which are arranged at intervals on the bottom side of the discharge platform. The block is arranged in a triangular structure. The finned tube arranged at the bottom of the discharge platform rests against the inner side of the block and does not fall off. The inner side of the block and the discharge platform are provided with ejector rod through holes. The ejector rod of the ejection cylinder ejects the material from the finned tube arranged on the inner side of the block through holes.

[0015] Further improvements are: it also includes a comprehensive detection device for multi-parameter detection of fin tubes arranged on one side of the discharge platform and a feeding mechanism and an oven arranged on one side of the feeding mechanism; the feeding mechanism and the oven are used to connect the fin tube washing, drying and subsequent feeding mechanisms for uninterrupted connection; the comprehensive detection device includes: a progressive feeding mechanism, a visual detection mechanism, a total length detection mechanism, a weighing detection mechanism and a positioning alarm output mechanism arranged on one side of the detection chassis and connected to the discharge platform; the progressive feeding mechanism is arranged on the detection chassis at intervals in the longitudinal direction, and the fin tubes ejected by the ejection cylinder are delivered to each detection mechanism in turn for positioning quantitative detection and feedback control system; the visual detection mechanism is composed of a positioning clamping assembly symmetrically arranged on one side of the detection chassis and a camera system suspended above the positioning clamping assembly through the main frame, and the camera system is used to perform positioning and fixed-length scanning detection on the light segments arranged at intervals on the fin tubes clamped by the positioning clamping; the feeding positioning alarm output mechanism is used to make qualified feeding for the detected fin tubes, and stop output and alarm prompt if the fin tubes are unqualified.

[0016] A further improvement is that the comprehensive detection device also includes: an end face inner hole shaping mechanism, an end face outer circle shaping mechanism, an end face chamfering mechanism symmetrically arranged at both ends of the detection chassis and a chip removal mechanism arranged at the bottom of the detection chassis for subsequent continuous machining of the fin tube.

[0017] The utility model has the following beneficial effects compared with the prior art:

[0018] The present application is to arrange an outwardly inclined discharging platform on the material rack, and to suspend a pressing mechanism in parallel on the discharging platform, and to arrange a smoothly connected feeding mechanism on one side of the top of the discharging platform, and to be provided with a material frame composed of multiple transmission chains on the feeding mechanism, and a whole bundle of finned tubes is placed in the material frame, and the servo motor of the feeding mechanism is started, and multiple transmission chains are tightened and leveled at the same time for loading. Since there is only an accommodating spacing between the discharging platform and the blocking mechanism so that only one finned tube does not fall, only one tube can be stored on the discharging platform. At this time, the servo motor reverses, and the remaining tubes fall back to their original positions together with the transmission chain, and the blocking cylinder retracts. Under the action of gravity, the single finned tube rolls and slides to the top feeding mechanism along the slope of the discharging platform. Since the suspended pressing mechanism is parallel to the discharging platform and only adjusts the entry spacing of the single finned tube, it is effectively ensured that the finned tubes on the platform will not be stacked, thereby realizing the orderly discharging of the single finned tubes in the whole frame;

[0019] Since a material blocking mechanism is arranged on the top of the discharging platform, a material pushing mechanism is arranged on the bottom, and each row of the top and bottom of the discharging platform is provided with a finned tube outside the material pressing mechanism, when the material pushing mechanism pushes out a piece of material, the top space vacated just accommodates a new piece of material on the feeding mechanism, thus, continuous and uninterrupted orderly single-piece feeding, discharging and discharging can be realized, thereby improving the overall automatic operation degree, saving medicine and labor costs and improving production efficiency;

[0020] By arranging a comprehensive detection device for multi-parameter detection of finned tubes on one side of the discharge platform, the comprehensive detection device is provided with a progressive feeding mechanism, a visual detection mechanism, a total length detection mechanism, a weighing detection mechanism and a positioning alarm output mechanism connected to the discharge platform. The multi-parameter detection of the produced finned tubes and the orderly upper discharge feeding can be organically integrated, which provides an assistance for improving the intelligence level of the multi-parameter detection equipment of the finned tubes. The comprehensive detection device can also be replaced with multi-process comprehensive machining equipment to improve the automation level, save labor costs and improve production efficiency, while filling the gap in the existing technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0022] Figure 2 It is a schematic diagram of the other side of the three-dimensional structure of the utility model.

[0023] Figure 3 It is a schematic diagram of the side structure of the utility model.

[0024] Figure 4 It is a schematic diagram of the three-dimensional structure of the main frame of the utility model.

[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the gantry of the utility model.

[0026] Figure 6 It is a partial three-dimensional schematic diagram of the utility model after the main frame and the gantry are removed.

[0027] Figure 7 It is an enlarged view of the material pressing mechanism, material blocking mechanism and material pushing mechanism of the utility model.

[0028] Figure 8 It is an exploded view of the material blocking mechanism of the utility model.

[0029] Fig. 9 It is a three-dimensional schematic diagram of the utility model applied to comprehensive testing equipment.

[0030] Fig.10 This is an enlarged view of one side of the comprehensive testing equipment of the utility model.

[0031] Fig.11It is a schematic diagram of the progressive feeding mechanism and transition connecting piece of the utility model.

[0032] Figure ID:

[0033] Material rack 1, material discharging platform 2, material pressing mechanism 3, material loading mechanism 4, material lifting mechanism 5, material blocking mechanism 6, material unloading mechanism 7, comprehensive detection device 8, transition connector 9, main frame 11, primary platform 111, secondary platform 112, gantry 12, support foot 121, crossbeam 122, material feeding rack 13, bottom material pressing plate 31, upper plate 32, connecting side plate 33, middle support rod 34, sprocket 35, first transmission shaft 41, driving wheel 42, second transmission shaft 44, Driven wheel 46, transmission chain 45, servo motor 47, reducer 48, stop block 51, material ejection cylinder 52, material blocking cylinder 61, material blocking plate 63, connecting plate 62, progressive feeding mechanism 81, visual inspection mechanism 82, imaging system 822, positioning clamping assembly 821, total length detection mechanism 83, weighing detection mechanism 84, positioning alarm output mechanism 85; end face inner hole shaping mechanism 86, end face outer circle shaping mechanism 87, end face chamfering mechanism 88, chip removal mechanism 89. DETAILED DESCRIPTION

[0034] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings. This embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0035] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the combination or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0036] The present invention is further described in detail below with reference to the accompanying drawings and embodiments:

[0037] like Figure 1-3A fin tube automatic loading and discharging device is provided, comprising: a control system, a material rack 1, a discharging platform 2 arranged on the material rack 1, a pressing mechanism 3 and a feeding mechanism 4, the discharging platform 2 is arranged obliquely outward along the material rack 1, the pressing mechanism 3 is spaced through the material rack 1 and suspended above the discharging platform 2 in parallel, the feeding mechanism 4 is arranged on the material rack 1 on one side of the top of the discharging platform 2, a lifting mechanism 5 is also arranged on the other side of the discharging platform 2, and a blocking mechanism 6 is also arranged on the side of the pressing mechanism 3 close to the feeding mechanism 4, the feeding mechanism 4, the blocking mechanism 6 and the lifting mechanism 5 are electrically connected to the control system, and control the orderly loading, discharging and discharging of a single fin tube; the top and bottom of the discharging platform 2 are each provided with a The finned tubes are on the outside of the pressing mechanism 3, and the bottom finned tube is placed on the inside of the pushing mechanism 5; the downward inclination of the outer side of the discharge platform 2 is preferably set to 5°-30°, and the finned tubes arranged thereon are arranged in sequence. When the bottom finned tube against the inside of the pushing mechanism 5 is pushed out, the finned tube moves under the second bottom of the gravity force and against the inside of the pushing mechanism 5. A position for a tube is vacated at the top of the pressing mechanism 3 inside the blocking mechanism 6 at the top of the discharge platform 2. The blocking mechanism 6 is lifted up to slide a tube placed on the feeding mechanism 4 to the empty space inside the blocking mechanism 6 under the action of gravity, thereby completing the continuous and orderly feeding, discharging and discharging of the finned tubes in a single piece.

[0038] An optional implementation method: Figure 1 , 3 As shown in Figure 6, the feeding mechanism 4 includes: a driving device, a first transmission shaft 41 connected to the driving device, a plurality of driving wheels 42 arranged at intervals on the first transmission shaft 41, a second transmission shaft 44, a plurality of driven wheels 46 arranged on the second transmission shaft 44, and a transmission chain 45. One end of the transmission chain 45 is fixed to the top of one side of the feeding rack 13, and the other end is fixed to the driving wheel 42. The first transmission shaft 41 is connected to the bottom of the rack 1 through a bearing seat 43, and the second transmission shaft 44 is connected to the rack 1 through a bearing seat 43 and smoothly connected to the top of the discharge platform 2. The driving device is composed of a servo motor 47 and a reducer 48 arranged at the bottom of the rack 1. The whole bundle of finned tubes is transported and stored in the material frame composed of multiple transmission chains 45 provided in the feeding mechanism 4 by means of handling or hoisting equipment, which can realize uninterrupted feeding, ensure the continuous and orderly operation of the device, and improve the degree of automatic operation.

[0039] An optional implementation method: Figure 3-5As shown, the material rack 1 includes a main frame 11, a gantry 12 arranged in the middle position of the main frame 11 and a feeding rack 13 arranged on one side of the main frame 11, the main frame 11 is provided with a bottom primary platform 111, a middle secondary platform 112 and a top connecting part, the discharge platform 2 is erected on the secondary platform 112, the gantry 12 is erected on the primary platform and the discharge platform 2 through supporting legs 121, the pressing mechanism 3 is suspended in parallel on the discharge platform 2 through a cross beam 122 provided on the top of the gantry 12, and the feeding rack 13 is connected between the primary platform 111 and the secondary platform 112.

[0040] An optional implementation method: Figure 6-7 As shown, the pressing mechanism 3 includes: a bottom pressing plate 31, an upper plate 32, a connecting side plate 33 and a middle support rod 34. Finned tubes are arranged between the bottom pressing plate 31 and the discharge platform 2. The middle support rod 34 is fixedly connected to the crossbeam 122 provided on the material rack 1, and a height of accommodating a finned tube is arranged between the bottom pressing plate 31 and the discharge platform 2 in parallel; a sprocket 35 is also provided on the middle support rod 34, and a longitudinal connecting rod is also provided between the two pressing mechanisms 3; wherein: the longitudinal connecting rod is used to fix and ensure the overall connection strength of the two pressing mechanisms 3, and is used for the pressing machine The fixed anti-rotation between the structures 3 is installed differently; the middle support rod 34 is fixed to the bottom pressing plate 31 and the upper plate 32 through an internal threaded rod, and the external thread of the internal threaded rod is connected to a threaded jacket, a sprocket 35 is provided at the lower upper part of the threaded jacket, and the side of the threaded jacket is fixedly connected to the inner side of the crossbeam 122 provided at the top of the gantry 12, so that the upper and lower adjustment positions of the pressing mechanism can be realized, and the discharge and pressing of pipes of various specifications and models can be realized; a chain is provided on the sprocket 35, and the chain is connected to the sprockets on the pressing mechanism at the same position on both sides, so as to realize the function of simultaneous adjustment of lifting and lowering.

[0041] An optional implementation method: Figure 7-8 As shown, the material blocking mechanism 6 includes: a material blocking cylinder 61, a material blocking plate 63 arranged on the cylinder top rod and a connecting plate 62 connecting the material blocking cylinder 61 and the bottom pressure plate 31, the connecting plate 62 and the material blocking plate 63 are set to an L-shaped structure, and a accommodating spacing is provided between the top of the discharge platform 2 and the material blocking plate 63 so that the fin tube will not fall.

[0042] An optional implementation method: Figure 7 As shown, the ejection mechanism 5 includes a stopper 51 and an ejection cylinder 52 which are coaxially arranged at intervals on the bottom side of the discharge platform 2. The stopper 51 is arranged in a triangular structure. The finned tube at the bottom end arranged on the discharge platform 2 rests against the inner side of the stopper 51 and does not fall off. Ejector rod through holes are provided on the inner side of the stopper 51 and the discharge platform 2. The ejector rod of the ejection cylinder 52 ejects the material from the finned tube arranged on the inner side of the stopper 51 through holes.

[0043] The whole bundle of finned tubes is transported to the material frame composed of multiple transmission chains 45 provided in the feeding mechanism 4, and the servo motor of the feeding mechanism 4 is started to drive the driving wheel 42 on the first transmission shaft 41 to rotate, tighten the transmission chain 45, and the tubes in the material frame slide along the chain into the discharge platform 2. At this time, because the blocking cylinder is in an extended state, and there is only a space between the top of the discharge platform 2 and the blocking plate 63 for accommodating one finned tube without falling, only one tube can be stored on the discharge platform. At this time, the servo motor is reversed, and the remaining tubes fall back to their original positions together with the transmission chain 45, and the blocking cylinder is retracted. , a single fin tube rolls and slides along the slope of the discharge platform to the ejection mechanism 5 under the action of gravity, so as to realize the sequential single-piece conveying of the whole frame of fin tubes. Since the pressing mechanism 3 is horizontally suspended on the discharge platform 2, it can effectively prevent the arranged fins from stacking and rolling. The ejection rod 52 of the ejection mechanism ejects the fin tube against the stopper 51 to realize the ejection action. When the ejection rod is retracted, the subsequent second fin tube abuts against the stopper 51, and a fin tube accommodating position is vacated inside the stopper mechanism 6 at the top of the discharge platform 2. The stopper cylinder is lifted up, and the fin tube rolls in. In this way, the above actions can be repeated continuously to realize continuous and uninterrupted orderly single-piece loading, discharging and discharging, improve the overall automatic operation level, save medicine and labor costs and improve production efficiency.

[0044] like Figure 9-11 As shown: a comprehensive detection device 8 for multi-parameter detection of finned tubes is arranged on one side of the discharge platform 2, and the comprehensive detection device 8 includes: a progressive feeding mechanism 81, a visual detection mechanism 82, a total length detection mechanism 83, a weighing detection mechanism 84 and a positioning alarm output mechanism 85 arranged on one side of the detection chassis; the progressive feeding mechanism 81 is arranged on the detection chassis at intervals in the longitudinal direction, and the finned tubes output by the ejection cylinder 52 are sequentially delivered to each detection mechanism for positioning quantitative detection and feedback control system, the progressive feeding mechanism 81 is composed of a toothed fixed plate and a toothed movable plate, the toothed movable plate is connected to the driving structure through a transmission mechanism, and a transition connector 9 is provided on the toothed fixed plate close to the upper discharge device, which can be smoothly and orderly transported to the toothed fixed plate, and the toothed fixed plate can be used to reciprocate up and down and left and right. The moving plate progressively transports the fin tubes on the toothed fixed plate, thereby realizing orderly multi-parameter detection or multi-process processing; the visual detection mechanism 82 includes: a camera system 822 and a positioning clamping component 821, the positioning clamping component 821 is symmetrically arranged on one side of the detection chassis, the camera system 822 is arranged on one side of the main frame 11 and suspended above the positioning clamping component 821, the camera system 822 is used to perform positioning and fixed-length scanning detection on the light segments arranged at intervals on the positioned and clamped fin tubes and feedback control system; the total length detection mechanism 83 and the weighing detection mechanism 84 respectively measure the total length and total weight of each fin tube and feedback control system, the blanking positioning alarm output mechanism 85 is used to feedback multiple parameters of the fin tube detection, determine whether it is qualified, and make qualified blanking, unqualified positioning stop output and alarm prompt;

[0045] An optional implementation manner: the comprehensive detection device 8 also includes: an end face inner hole shaping mechanism 86, an end face outer circle shaping mechanism 87, an end face chamfering mechanism 88 symmetrically arranged at both ends of the detection frame, and a chip removal mechanism 89 arranged at the bottom of the detection frame for continuous machining of the fin tube; it solves the problem that the existing detection equipment can only perform single parameter detection and processing on the fin tube after production, and cannot perform multi-parameter comprehensive measurement and detection on the fin tube, and the multi-parameter manual detection work is time-consuming, labor-intensive and inefficient; through the organic combination of automatic loading and unloading and comprehensive detection equipment, the automation level of the overall equipment is improved, the continuity of automatic detection is guaranteed, and it becomes possible to automatically and quickly perform multi-parameter comprehensive detection and / or multi-process processing on the fin tube, saving detection and processing time, while saving labor costs, improving production efficiency, and filling the gap in the existing technology. At the same time, the automatic loading and unloading device can be connected to single or multi-process machining equipment individually, or to other single or multi-parameter value detection equipment, and can also be applied to the conveying of other pipe material processing equipment; its application range is wide, and it effectively improves the automation process of pipe material loading.

[0046] An optional implementation: a feeding mechanism 7 and an oven can also be set on one side of the feeding mechanism 4; the feeding mechanism 7 and the oven are used to connect the fin tubes for drying after washing and to connect with the feeding mechanism 4 for feeding after drying; they can also be connected to other front-end fin tube processing output devices to realize the connection points of the automated assembly process.

[0047] The embodiments disclosed in the present utility model are preferred embodiments, but are not limited thereto. Ordinary technicians in this field can easily understand the spirit of the present utility model based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present utility model, they are all within the protection scope of the present utility model.

Claims

1. A fin tube automatic discharging device, comprising: A control system, a material rack (1), a material discharging platform (2) arranged on the material rack (1), a material pressing mechanism (3) and a material loading mechanism (4), characterized in that: the material discharging platform (2) is arranged obliquely outward along the material rack (1), the material pressing mechanism (3) is suspended above the material discharging platform (2) through the material rack (1) in parallel, the material loading mechanism (4) is arranged on the material rack (1) on one side of the top of the material discharging platform (2), the material loading mechanism (5) is also provided on the other side of the material discharging platform (2), the material pressing mechanism (3) is also provided on the side close to the material loading mechanism (4), the material loading mechanism (4), the material loading mechanism (6) and the material loading mechanism (5) are electrically connected to the control system and control the orderly loading, discharging and unloading of a single fin tube.

2. According to claim 1, the fin tube automatic loading and unloading device is characterized in that: The material rack (1) comprises a main frame (11), a gantry (12) arranged in the middle of the main frame (11), and a feeding rack (13) arranged on one side of the main frame (11); the main frame (11) is provided with a bottom primary platform (111), a middle secondary platform (112), and a top connecting portion; the discharge platform (2) is mounted on the secondary platform (112); the gantry (12) is mounted on the primary platform and the discharge platform (2) via supporting legs (121); the pressing mechanism (3) is suspended in parallel on the discharge platform (2) via a crossbeam (122) provided on the top of the gantry (12); and the feeding rack (13) is connected between the primary platform (111) and the secondary platform (112).

3. The fin tube automatic loading and unloading device according to claim 1 is characterized in that: The top and bottom rows of the discharge platform (2) are each provided with a fin tube on the outside of the pressing mechanism (3), and the fin tube at the bottom is placed on the inside of the pushing mechanism (5). The inclination of the discharge platform (2) is set to 5°-30°.

4. The fin tube automatic loading and unloading device according to claim 1 is characterized in that: The material pressing mechanism (3) comprises: a bottom material pressing plate (31), an upper plate (32), a connecting side plate (33) and a middle support rod (34); finned tubes are arranged between the bottom material pressing plate (31) and the material discharging platform (2); the middle support rod (34) is fixedly connected to a crossbeam (122) provided on the material rack (1); and a height sufficient to accommodate one finned tube is provided in parallel between the bottom material pressing plate (31) and the material discharging platform (2).

5. The fin tube automatic loading and unloading device according to claim 4 is characterized in that: A sprocket (35) is also provided on the middle support rod (34), and a longitudinal connecting rod is also provided between the two pressing mechanisms (3).

6. The fin tube automatic loading and unloading device according to claim 1 is characterized in that: The material blocking mechanism (6) comprises: a material blocking cylinder (61), a material blocking plate (63) arranged on a cylinder top rod, and a connecting plate (62) connecting the material blocking cylinder (61) and a bottom material pressing plate (31), wherein the connecting plate (62) and the material blocking plate (63) are configured as an L-shaped structure, and a spacing for accommodating the finned tubes so as not to fall is provided between the top of the discharge platform (2) and the material blocking plate (63).

7. The fin tube automatic loading and unloading device according to claim 1 is characterized in that: The feeding mechanism (4) comprises: a driving device, a first transmission shaft (41) connected to the driving device, a plurality of driving wheels (42) arranged at intervals on the first transmission shaft (41), a second transmission shaft (44), a plurality of driven wheels (46) arranged on the second transmission shaft (44), and a transmission chain (45), one end of the transmission chain (45) is fixedly arranged on the top of one side of the feeding frame (13), and the other end is fixed to the driving wheel (42), the first transmission shaft (41) is connected to the bottom of the material frame (1) through a bearing seat (43), the second transmission shaft (44) is connected to the material frame (1) through a bearing seat (43), and is smoothly connected to the top of the discharge platform (2), and the driving device is composed of a servo motor (47) and a reducer (48) arranged at the bottom of the material frame (1).

8. The fin tube automatic loading and unloading device according to claim 1 is characterized in that: The ejection mechanism (5) comprises a stopper (51) and an ejection cylinder (52) arranged at intervals on the bottom side of the discharge platform (2); the stopper (51) is arranged in a triangular structure; the finned tube arranged at the bottom end of the discharge platform (2) abuts against the inner side of the stopper (51) and does not fall off; an ejection rod through hole is provided on the inner side of the stopper (51) and the discharge platform (2); the ejection rod of the ejection cylinder (52) ejects from the ejection hole through hole to eject the material from the finned tube arranged on the inner side of the stopper (51).

9. The fin tube automatic loading and unloading device according to any one of claims 1 to 8, characterized in that: The device also comprises a comprehensive detection device (8) for multi-parameter detection of finned tubes arranged on one side of the discharge platform (2) and a feeding mechanism (7) and an oven arranged on one side of the feeding mechanism (4); the feeding mechanism (7) and the oven are used to connect the finned tube washing, drying and subsequent feeding mechanism (4) for uninterrupted connection; the comprehensive detection device (8) comprises: a progressive feeding mechanism (81) arranged on a detection chassis and connected to the discharge platform (2), a visual detection mechanism (82), a total length detection mechanism (83), a weighing detection mechanism (84) and a positioning alarm output mechanism (85) arranged on one side of the detection chassis; the progressive feeding mechanism (81) is longitudinally spaced apart from each other. The fin tubes are placed on the inspection base frame, and the fin tubes ejected by the ejection cylinder (52) are delivered to each inspection mechanism in sequence for positioning and quantitative inspection and feedback control system; the visual inspection mechanism (82) is composed of a positioning clamping component (821) symmetrically arranged on one side of the inspection base frame and a camera system (822) suspended above the positioning clamping component (821) through the main frame (11), and the camera system (822) is used to perform positioning and fixed-length scanning inspection on the light segments arranged at intervals on the fin tubes being positioned and clamped; the unloading positioning alarm output mechanism (85) is used to determine whether the inspected fin tubes are qualified for unloading, and stop output and alarm if they are unqualified.

10. The fin tube automatic loading and unloading device according to claim 9, characterized in that: The comprehensive detection device (8) further comprises: an end face inner hole shaping mechanism (86), an end face outer circle shaping mechanism (87), an end face chamfering mechanism (88) symmetrically arranged at both ends of the detection chassis, and a chip removal mechanism (89) arranged at the bottom of the detection chassis for performing subsequent continuous machining on the fin tube.

Citation Information

Patent Citations

  • An automatic loading and unloading device for finned tubes

    CN113732192B

  • Shape detection device for finned tube production

    CN218270616U