Door panel loading and unloading mechanism

By designing a door panel loading and unloading mechanism containing crossbeam transmission assembly and sensor, the problems of low efficiency and large error of traditional manual loading and unloading methods are solved, and more efficient and accurate loading and unloading operations are achieved.

CN222699497UActive Publication Date: 2025-04-01SIMTO GROUP
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Patent Information

Application Number
CN202422047219.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-04-01
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The traditional method of loading and unloading artificial door panels has problems such as high labor intensity, low efficiency and high error rate.

Method used

A door panel loading and unloading mechanism is designed, including column components, beam components, gripper components, beam transmission components, gripper components, and central control components. The stable support and precise positioning of the beam components are achieved through the beam transmission components, and real-time monitoring and control are combined with sliding beam sensors and fixed beam sensors.

Benefits of technology

It improves the efficiency and accuracy of loading and unloading, reduces operating errors, and enhances the stability and adaptability of the entire loading and unloading mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a door panel loading and unloading mechanism, including a column assembly, a beam assembly, a gripper assembly, a beam transmission assembly, a gripper transmission assembly, and a central control assembly. The beam transmission assembly is arranged on the beam assembly, and the beam assembly is placed above the column assembly. The beam assembly includes a guide beam, a sliding beam, and a fixed beam. A sliding beam sensor is arranged on the sliding beam. By arranging the beam transmission assembly on the beam assembly, and placing the beam assembly above the column assembly, stable support and precise positioning of the beam assembly can be effectively achieved. The design that the sliding beam slides on the guide beam with the help of the beam transmission assembly allows the beam assembly to move flexibly in the horizontal direction, increases the adaptability and flexibility of the mechanism, and facilitates loading and unloading operations at different positions. The gripper assembly is movably connected to the sliding beam through the gripper transmission assembly, so that the gripper can move with the movement of the beam, thereby improving the efficiency and flexibility of loading and unloading.
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Description

Technical Field

[0001] The utility model relates to the technical field of door panel production, in particular to a door panel loading and unloading mechanism. Background Art

[0002] With the advancement of industry and intelligent manufacturing, automated production technology has been widely used in various fields. As a key component in furniture manufacturing and construction industries, the production efficiency and quality of door panels directly affect the performance and market competitiveness of the final product. The traditional manual loading and unloading method has problems such as high labor intensity, low efficiency, and high error rate. Therefore, it is necessary to improve this. Summary of the invention

[0003] The utility model aims at the defects of the manual loading and unloading method in the prior art, such as high labor intensity, low efficiency and high error rate, and provides a new door panel loading and unloading mechanism.

[0004] In order to solve the above technical problems, the utility model is implemented through the following technical solutions:

[0005] A door panel loading and unloading mechanism includes a column assembly, a beam assembly, a gripper assembly, a beam transmission assembly, a gripper transmission assembly, and a central control assembly. The beam transmission assembly is arranged on the beam assembly, and the beam assembly is placed above the column assembly. The beam assembly includes a guide beam, a sliding beam, and a fixed beam. The number of the guide beams and the fixed beams is 2, and the number of the sliding beams is 1. The sliding beam slides on the guide beam with the help of the beam transmission assembly. The gripper assembly is movably connected to the sliding beam with the help of the gripper transmission assembly. A sliding beam sensor is arranged on the sliding beam, and a fixed beam sensor is arranged on one of the fixed beams. The sliding beam sensor cooperates with the fixed beam sensor. The central control assembly is electrically connected to the gripper transmission assembly, the sliding beam sensor, the fixed beam sensor, and the beam transmission assembly.

[0006] By arranging the crossbeam transmission assembly on the crossbeam assembly and placing the crossbeam assembly above the column assembly, the stable support and precise positioning of the crossbeam assembly can be effectively achieved, ensuring the stability of the loading and unloading mechanism and the accuracy of operation.

[0007] The sliding beam uses the design of the beam transmission assembly sliding on the guide beam, allowing the beam assembly to move flexibly in the horizontal direction, increasing the adaptability and flexibility of the mechanism and facilitating loading and unloading operations at different positions.

[0008] The gripper assembly is movably connected to the sliding crossbeam through the gripper transmission assembly, so that the gripper can move along with the movement of the crossbeam, thereby improving the efficiency and flexibility of loading and unloading.

[0009] By setting up sliding beam sensors and fixed beam sensors and making them cooperate with each other, the position of the sliding beam can be monitored and controlled in real time to ensure the accuracy and safety of the loading and unloading process.

[0010] Preferably, in the above-mentioned door panel loading and unloading mechanism, the gripper assembly comprises a main gripper and an auxiliary gripper, the main gripper is provided with a gripper sensor, and the gripper sensor is electrically connected to the central control assembly.

[0011] The gripper assembly includes a main gripper and an auxiliary gripper, and by setting a gripper sensor electrically connected to the central control assembly, the movement of the gripper can be accurately controlled to improve the accuracy and reliability of grasping.

[0012] Preferably, in the above-mentioned door panel loading and unloading mechanism, the gripper sensor is a contact sensor, and a flexible part is provided at the bottom of the gripper sensor.

[0013] The gripper sensor adopts a contact sensor and a flexible part is set at the bottom, which can improve the sensitivity and adaptability of the sensor and ensure that the contact state between the gripper and the door panel can be accurately sensed under different conditions.

[0014] Preferably, in the above-mentioned door panel loading and unloading mechanism, the auxiliary gripper is provided with a grab hook and a mounting slide groove, and the grab hook is detachably connected to the mounting slide groove.

[0015] The auxiliary gripper is provided with a grab hook and a mounting slot, and the grab hook is a detachable connection, which increases the versatility of the mechanism and the convenience of maintenance, and is convenient for rapid adjustment and repositioning according to different types of door panels.

[0016] Preferably, in the above-mentioned door panel loading and unloading mechanism, the main gripper and the auxiliary gripper are provided with limit sensors, and the limit sensors are used to measure the relative positions of the main gripper, the auxiliary gripper and the sliding beam.

[0017] Limit sensors are set on the main gripper and auxiliary gripper to measure the relative position with the sliding beam, which helps to achieve more precise control and avoid collision or errors during operation.

[0018] Preferably, in the above-mentioned door panel loading and unloading mechanism, the beam transmission assembly includes two belts, two transmission wheels, a synchronous transmission rod, and a drive assembly, the two belts are respectively connected to the two ends of the sliding beam, each belt is respectively connected to a transmission wheel, the synchronous transmission rod is connected to the two transmission wheels, and the drive assembly is connected to one of the transmission wheels.

[0019] The design of the beam transmission assembly, including belts, transmission wheels, synchronous transmission rods and drive components, ensures the smooth and synchronous movement of the beam, improves the transmission efficiency and the smoothness of operation.

[0020] Preferably, in the above-mentioned door panel loading and unloading mechanism, one of the fixed cross beams is provided with a supporting portion, and the supporting portion cooperates with the synchronous transmission rod.

[0021] The support portion of the fixed crossbeam cooperates with the synchronous transmission rod to enhance the structural stability of the crossbeam assembly and help improve the load-bearing capacity and durability of the entire loading and unloading mechanism.

[0022] The support portion of the fixed crossbeam cooperates with the synchronous transmission rod to enhance the structural stability of the crossbeam assembly and help improve the load-bearing capacity and durability of the entire loading and unloading mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 for Figure 1 A partial enlarged view of the middle A;

[0025] Figure 3 for Figure 1 A partial enlarged view of point B in the middle. DETAILED DESCRIPTION

[0026] The following is combined with Figure 1-3 The present invention is further described in detail with the following specific embodiments, but they are not intended to limit the present invention:

[0027] Example 1

[0028] A door panel loading and unloading mechanism includes a column assembly 1, a beam assembly 2, a gripper assembly 3, a beam transmission assembly 4, a gripper transmission assembly 6, and a central control assembly. The beam transmission assembly 4 is arranged on the beam assembly 2, and the beam assembly 2 is placed above the column assembly 1. The beam assembly 2 includes a guide beam 21, a sliding beam 22, and a fixed beam 23. The number of the guide beams 21 and the fixed beams 23 is 2, and the number of the sliding beam 22 is 1. The sliding beam 22 slides on the guide beam 21 with the help of the beam transmission assembly 4. The gripper assembly 4 is movably connected to the sliding beam 22 with the help of the gripper transmission assembly 6. A sliding beam sensor 51 is provided on the sliding beam 22, and a fixed beam sensor 52 is provided on one of the fixed beams 23. The sliding beam sensor 51 cooperates with the fixed beam sensor 52. The central control assembly is electrically connected to the gripper transmission assembly 6, the sliding beam sensor 51, the fixed beam sensor 52, and the beam transmission assembly 4.

[0029] Preferably, the gripper assembly 3 comprises a main gripper 31 and an auxiliary gripper 32 . The main gripper 31 is provided with a gripper sensor 53 , and the gripper sensor 53 is electrically connected to the central control assembly.

[0030] Preferably, the gripper sensor 53 is a contact sensor, and a flexible member 531 is disposed at the bottom of the gripper sensor 53 .

[0031] Preferably, the auxiliary gripper 32 is provided with a grab hook 7 and a mounting slide groove 321 , and the grab hook 7 is detachably connected to the mounting slide groove 321 .

[0032] Preferably, the main gripper 31 and the auxiliary gripper 32 are provided with limit sensors 54 , and the limit sensors 54 are used to measure the relative positions of the main gripper 31 , the auxiliary gripper 32 and the sliding beam 22 .

[0033] Preferably, the beam transmission assembly 4 includes two belts 41, two transmission wheels 42, a synchronous transmission rod 43, and a drive assembly. The two belts 41 are respectively connected to the two ends of the sliding beam 22, each belt 41 is respectively connected to a transmission wheel 42, the synchronous transmission rod 43 connects the two transmission wheels 42, and the drive assembly is connected to one of the transmission wheels 42.

[0034] Preferably, one of the fixed cross beams 23 is provided with a support portion 231 , and the support portion 231 cooperates with the synchronous transmission rod 43 .

[0035] In conclusion, the above is only a preferred embodiment of the present invention, and all equivalent changes and modifications made within the scope of the patent application for the present invention should fall within the scope of the present invention.

Claims

1. A door panel loading and unloading mechanism, characterized in that: The invention comprises a column assembly (1), a crossbeam assembly (2), a gripper assembly (3), a crossbeam transmission assembly (4), a gripper transmission assembly (6), and a central control assembly, wherein the crossbeam transmission assembly (4) is arranged on the crossbeam assembly (2), the crossbeam assembly (2) is placed above the column assembly (1), the crossbeam assembly (2) comprises a guide crossbeam (21), a sliding crossbeam (22), and a fixed crossbeam (23), the number of the guide crossbeam (21) and the fixed crossbeam (23) is 2, the number of the sliding crossbeam (22) is 1, and the sliding crossbeam (22) is supported by the crossbeam The beam transmission component (4) slides on the guide beam (21), and the gripper component (3) is movably connected to the sliding beam (22) by means of the gripper transmission component (6). A sliding beam sensor (51) is provided on the sliding beam (22), and a fixed beam sensor (52) is provided on one of the fixed beams (23). The sliding beam sensor (51) cooperates with the fixed beam sensor (52), and the central control component is electrically connected to the gripper transmission component (6), the sliding beam sensor (51), the fixed beam sensor (52), and the beam transmission component (4).

2. A door panel loading and unloading mechanism according to claim 1, characterized in that: The gripper assembly (3) comprises a main gripper (31) and an auxiliary gripper (32); the main gripper (31) is provided with a gripper sensor (53); and the gripper sensor (53) is electrically connected to the central control assembly.

3. A door panel loading and unloading mechanism according to claim 2, characterized in that: The gripper sensor (53) is a contact sensor, and a flexible member (531) is provided at the bottom of the gripper sensor (53).

4. A door panel loading and unloading mechanism according to claim 3, characterized in that: The auxiliary gripper (32) is provided with a gripping hook (7) and a mounting slide groove (321), and the gripping hook (7) is detachably connected to the mounting slide groove (321).

5. A door panel loading and unloading mechanism according to claim 2, characterized in that: The main gripper (31) and the auxiliary gripper (32) are provided with limit sensors (54), and the limit sensors (54) are used to measure the relative positions of the main gripper (31), the auxiliary gripper (32) and the sliding crossbeam (22).

6. A door panel loading and unloading mechanism according to claim 1, characterized in that: The crossbeam transmission assembly (4) comprises two belts (41), two transmission wheels (42), a synchronous transmission rod (43), and a driving assembly. The two belts (41) are respectively connected to two ends of the sliding crossbeam (22), each belt (41) is respectively connected to a transmission wheel (42), the synchronous transmission rod (43) is connected to the two transmission wheels (42), and the driving assembly is connected to one of the transmission wheels (42).

7. A door panel loading and unloading mechanism according to claim 6, characterized in that: One of the fixed cross beams (23) is provided with a support portion (231), and the support portion (231) cooperates with the synchronous transmission rod (43).