An automatic loading system for photovoltaic finished product containers

Abstract

The utility model relates to the technical field of automatic loading systems, and in particular to an automatic loading system for photovoltaic finished product containers, which realizes the market transformation of the photovoltaic finished product automatic loading system from scratch and improves the loading efficiency and stability of photovoltaic finished products; it comprises a stock buffer module, a push-in loading module, a rear tray loading module, a vehicle visual positioning module, an electrical control module and a software control module, the stock buffer module is arranged on the side of the push-in loading module, the rear tray loading module is arranged on the other side of the push-in loading module, the vehicle visual positioning module is installed on the inner wall of the rear tray loading module, the electrical control module is installed on the outer wall of the rear tray loading module, the software control module is arranged on the side of the push-in loading module, the vehicle visual positioning module realizes automatic detection of the container position, and the stock buffer module automatically transports the photovoltaic finished products to be shipped to the stock buffer area and completes the collection and temporary storage of photovoltaic finished product information.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic loading systems, in particular to an automatic loading system for photovoltaic finished product containers. Background Art

[0002] With the rapid development of photovoltaic technology and the transformation of the global energy structure, the demand for photovoltaic finished products is growing. However, the traditional process of loading photovoltaic finished product containers still relies on a large amount of manual operation, which is not only inefficient but also prone to safety hazards. Therefore, it is particularly important to develop an automatic loading system for photovoltaic finished product containers.

[0003] Currently, the photovoltaic industry mainly uses manual loading of finished product containers, which encounters the following difficulties:

[0004] 1. The finished photovoltaic products are relatively large in size. After arrangement, there is very little clearance between them and the inner wall of the container. This requires high precision in manual forklift handling. If the forklift operator is not careful, it may hit the side wall and damage the products. The containers are mainly used for export, and the economic losses caused by product damage due to compensation are relatively high.

[0005] 2. A single finished photovoltaic product weighs about 3 tons, which is a heavy bulk product. Safety accidents such as falling over are very likely to occur during forklift transportation. Fully automatic loading can completely avoid this problem.

[0006] 3. There are semi-automatic photovoltaic finished product loading machines on the market. The loading machines and containers are manually aligned, but there is a risk of collision due to improper operation. Utility Model Content

[0007] In order to solve the above technical problems, the present utility model provides an automatic loading system for photovoltaic finished products containers, which realizes the market transformation of the automatic loading system for photovoltaic finished products from scratch and improves the efficiency and stability of photovoltaic finished product loading.

[0008] The utility model is applied to an automatic loading system for photovoltaic finished product containers, comprising a stock buffer module, a push-in loading module, a tail-car loading module, a vehicle visual positioning module, an electrical control module and a software control module. The stock buffer module is arranged on the side of the push-in loading module, the tail-car loading module is arranged on the other side of the push-in loading module, the vehicle visual positioning module is installed on the inner wall of the tail-car loading module, the electrical control module is installed on the outer wall of the tail-car loading module, and the software control module is arranged on the side of the push-in loading module.

[0009] The vehicle visual positioning module realizes automatic detection of container position and provides basic position data for the push-in loading module;

[0010] The stocking cache module automatically transports photovoltaic finished products to be shipped to the stocking cache area and completes the collection and temporary storage of photovoltaic finished product information. The stocking cache module consists of a transition conveyor, unpowered support rollers, a powered accumulation lever, side limit guide wheels, and a monitoring system.

[0011] The push-in loading module adopts a fork-arm structure, with the bottom of the container serving as a support surface. It automatically pushes the prepared photovoltaic finished products into the container at one time. The number of finished products loaded in a single box is set by the system. The push-in loading module consists of a push-in fork-arm mechanism, a chain push mechanism, a retracting baffle mechanism, a carriage locking mechanism, and a position adjustment mechanism.

[0012] To ensure container utilization, the tail-pallet loading module uses a longitudinal arrangement of n rows in front and a horizontal arrangement of single pallets in the last row for some types of photovoltaic finished products. The tail-pallet loading module consists of a photovoltaic finished product stocking conveyor, a fork-picking mechanism, a coordinate transfer mechanism, and a container foreign body detection module.

[0013] The electrical control module is the starting point for the movement of each mechanism in the automatic loading system. The PLC control system, servo drive system and signal feedback from various photoelectric switches realize the linkage of various mechanical structures. The electrical control module consists of a power distribution cabinet, a human-machine interaction screen and human-machine interaction buttons.

[0014] The software control module adopts the upper industrial computer mode. All information interaction, binding, action execution commands, results, process abnormality information feedback, and human-machine task interaction are realized through the software control module. The push-in loading module consists of a control cabinet, an industrial computer, a human-machine interaction screen and customized software. It realizes the market transformation of the automatic loading system of photovoltaic finished products from scratch, improves the efficiency and stability of photovoltaic finished product loading, effectively solves the hot and inefficient environment of manual loading, and is easy to deal with different storage forms, has good compatibility, and can switch between automatic and semi-automatic modes at any time. It can effectively deal with complex manufacturers, realize intelligence, and improve economic benefits.

[0015] Preferably, the tailstock loading module adopts different loading methods based on the specifications and sizes of the photovoltaic finished products; the photovoltaic finished product automatic loading system will enter the product specifications into the database in advance, and when performing the automatic loading task subsequently, the system will automatically or manually select the combination mode to realize intelligent loading.

[0016] Preferably, the stocking cache module is combined with intelligent warehousing and manual outbound delivery and loading in the form of flat warehouses to achieve seamless connection between automatic outbound delivery and automatic loading, and by combining manual outbound delivery and loading in the form of flat warehouses, it achieves multi-faceted and multi-level compatibility between automatic stocking and automatic loading.

[0017] Preferably, the software control module adopts a combination mode of standard control fields and customized development to combine different control software based on different application scenarios; it seamlessly connects to the owner's existing information system to improve efficiency and convenience of use.

[0018] Preferably, the vehicle visual positioning module uses a TOF camera to detect the container position in real time, thereby improving the accuracy of the loading position of photovoltaic finished products.

[0019] Compared with the existing technology, the beneficial effects of the utility model are: it realizes the market transformation of the automatic loading system of photovoltaic finished products from scratch, improves the efficiency and stability of photovoltaic finished product loading, effectively solves the hot and inefficient environment of manual loading, and is easy to deal with different storage forms, has good compatibility, and can switch between automatic and semi-automatic modes at any time. It can effectively deal with complex manufacturers, realize intelligence, and improve economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a top view structural diagram of the utility model;

[0021] Figure 2 It is a side view structural diagram of modules such as the stock buffer module and the push-in loading module;

[0022] Figure 3 This is a schematic diagram of the photovoltaic finished product loading process.

[0023] Markings in the attached figure: 1. Stocking cache module; 2. Push-in loading module; 3. Tail stock loading module; 4. Vehicle visual positioning module; 5. Electrical control module; 6. Software control module. DETAILED DESCRIPTION

[0024] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0025] Example 1

[0026] like Figures 1 to 3 As shown, the utility model is applied to an automatic loading system for photovoltaic finished product containers, including a stock buffer module 1, a push-in loading module 2, a tail-car loading module 3, a vehicle visual positioning module 4, an electrical control module 5 and a software control module 6. The stock buffer module 1 is arranged on the side of the push-in loading module 2, the tail-car loading module 3 is arranged on the other side of the push-in loading module 2, the vehicle visual positioning module 4 is installed on the inner wall of the tail-car loading module 3, the electrical control module 5 is installed on the outer wall of the tail-car loading module 3, and the software control module 6 is arranged on the side of the push-in loading module 2;

[0027] The vehicle visual positioning module 4 realizes automatic detection of container position and provides basic position data for the push-in loading module;

[0028] The stocking cache module 1 automatically transports the photovoltaic finished products to be shipped to the stocking cache area and completes the collection and temporary storage of photovoltaic finished product information. The stocking cache module 1 consists of a transition conveyor, unpowered support rollers, a powered accumulation lever, side limit guide wheels, and a monitoring system;

[0029] The push-in loading module 2 adopts a fork-arm structure, with the bottom of the container as the support surface, and automatically pushes the prepared photovoltaic finished products into the container at one time. The number of finished products loaded in a single box is set by the system. The push-in loading module 2 consists of a push-in fork-arm mechanism, a chain pushing mechanism, a retracting baffle mechanism, a carriage locking mechanism, and a position adjustment mechanism.

[0030] To ensure container utilization, the tail tray loading module 3 uses a longitudinal arrangement of n rows in front and a horizontal arrangement of single trays in the last row for some models of photovoltaic finished products. The tail tray loading module 3 consists of a photovoltaic finished product stocking conveyor, a fork-picking mechanism, a coordinate transfer mechanism, and a container foreign body detection module.

[0031] The electrical control module 5 is the starting point for the movement of each mechanism in the automatic loading system. The PLC control system, servo drive system and the feedback of photoelectric switch signals are combined to realize the linkage of each mechanical structure. The electrical control module 5 consists of a power distribution cabinet, a human-machine interaction screen and human-machine interaction buttons.

[0032] The software control module 6 adopts the upper industrial computer mode. All information interaction, binding, action execution commands, results, process abnormality information feedback, and human-machine task interaction are realized through the software control module. The push-in loading module 2 consists of a control cabinet, an industrial computer, a human-machine interaction screen and customized software.

[0033] like Figure 1 As shown, the tail-car loading module 3 adopts different loading methods based on the specifications and dimensions of the photovoltaic finished products;

[0034] In this embodiment, a market transformation from nothing to something is achieved in the automatic loading system for finished photovoltaic products, which improves the efficiency and stability of loading finished photovoltaic products, effectively solves the problems of stuffiness and low efficiency in the manual loading environment, and is easy to deal with different storage forms, has good compatibility, and can switch between automatic and semi-automatic modes at any time. It can effectively deal with complex manufacturers, realize intelligence, and improve economic benefits.

[0035] Example 2

[0036] On the basis of Example 1, Figure 2As shown, the utility model is applied to an automatic loading system for photovoltaic finished product containers, wherein the stocking cache module 1 is combined with intelligent warehousing and flat warehouse forms for manual outbound and loading;

[0037] like Figure 1 As shown, the software control module 6 adopts a combination mode of standard control fields and customized development to combine different control software based on different application scenarios;

[0038] like Figure 1 As shown, the vehicle visual positioning module 4 uses a TOF camera to detect the container position in real time;

[0039] In this embodiment, the automatic loading system for photovoltaic finished products will enter the product specifications into the database in advance. When executing the automatic loading task subsequently, the system will automatically or manually select the combination mode to realize intelligent loading, and achieve seamless connection between automatic outbound delivery and automatic loading. In addition, by combining manual outbound delivery and loading in the form of a flat warehouse, it can achieve multi-faceted and multi-level compatibility of automatic stocking and automatic loading.

[0040] The utility model is an automatic loading system for photovoltaic finished product containers. When it is working, the vehicle visual positioning module 4 realizes automatic detection of the container position, the stock buffer module 1 automatically transports the photovoltaic finished products to be shipped to the stock buffer area and completes the collection and temporary storage of photovoltaic finished product information; the push-in loading module 2 is used to automatically push the prepared photovoltaic finished products into the container at one time, the tail tray loading module 3 is used to pack certain types of photovoltaic finished products in a manner of parallel longitudinal arrangement of the front n rows and horizontal arrangement of the last row of single trays, the electrical control module 5 realizes the linkage control of various mechanical structures; the software control module 6 is used to control all information interaction, binding, action execution commands, results, process abnormality information feedback and human-computer task interaction.

[0041] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An automatic loading system for photovoltaic finished product containers, characterized in that: The invention comprises a stock buffer module (1), a push-in loading module (2), a rear stock loading module (3), a vehicle visual positioning module (4), an electrical control module (5) and a software control module (6), wherein the stock buffer module (1) is arranged on the side of the push-in loading module (2), the rear stock loading module (3) is arranged on the other side of the push-in loading module (2), the vehicle visual positioning module (4) is installed on the inner wall of the rear stock loading module (3), the electrical control module (5) is installed on the outer wall of the rear stock loading module (3), the software control module (6) is arranged on the side of the push-in loading module (2), and the vehicle visual positioning module (4) is installed on the inner wall of the rear stock loading module (3). The container position is automatically detected. The stock buffer module (1) automatically transports the photovoltaic finished products to be shipped to the stock buffer area and completes the collection and temporary storage of photovoltaic finished product information. The push-in loading module (2) is used to automatically push the prepared photovoltaic finished products into the container at one time. The tail tray loading module (3) is used to load certain types of photovoltaic finished products in a manner of arranging the front n rows in parallel longitudinally and the last row in a single tray in a horizontal arrangement. The electrical control module (5) realizes the linkage control of various mechanical structures. The software control module (6) is used to control all information interactions, binding, action execution commands, results, process abnormality information feedback and human-machine task interaction.

2. The automatic loading system for photovoltaic finished product containers according to claim 1, characterized in that: The tailstock loading module (3) adopts different loading methods based on the specifications and sizes of the photovoltaic finished products.

3. The automatic loading system for photovoltaic finished product containers according to claim 1, characterized in that: The stocking cache module (1) is combined with intelligent warehousing and flat warehouse forms for manual outbound delivery and loading.

4. The automatic loading system for photovoltaic finished product containers according to claim 1, characterized in that: The software control module (6) adopts a combination mode of standard control fields and customized development to combine different control software based on different application scenarios.

5. The automatic loading system for photovoltaic finished product containers according to claim 1, characterized in that: The vehicle visual positioning module (4) uses a TOF camera to detect the position of the container in real time.

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