A laminated paper rack with a deviation correction mechanism

By designing a deviation correction mechanism in the coating paper holder, the paper roll offset is monitored and corrected in real time, the problem of poor automatic deviation correction effect of the existing coating paper holder is solved, and the production quality and efficiency are improved and costs are reduced.

CN222699627UActive Publication Date: 2025-04-01JIANGSU GEELY PAPER CO LTD
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Patent Information

Application Number
CN202421469109.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-01
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing coating paper holders have poor automatic deviation correction during use, resulting in paper roll shift during coating paper production, uneven coverage of coating layer, and degradation of finished product quality, which increases waste rate and production costs.

Method used

A coating paper holder with a bias correction mechanism is designed, including a paper holder base, a support mechanism and a bias correction mechanism. The deviation correction mechanism consists of a deviation correction sensor, a deviation correction motor, a controller, a forward and reverse threaded screw, a limit stop and a sliding component. It monitors the edge position of the paper roll in real time, calculates the offset, and drives the deviation correction motor to correct the deviation.

Benefits of technology

Effectively correct paper roll offset, improve the production quality and efficiency of coating paper, and reduce waste rate and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a laminated paper rack with a deviation correction mechanism, including a paper rack base and a support mechanism, the outer surface of the paper rack base is provided with a support mechanism, the outer surface of the support mechanism is provided with a deviation correction mechanism, and the bottom surface of the paper rack base is provided with a lifting mechanism. When the laminated paper roll rotates on the drum, the deviation correction sensor monitors the edge position of the paper roll in real time. If it is detected that the paper roll deviates from the predetermined position, the sensor sends a signal to the controller. The controller calculates the offset according to the sensor signal and drives the deviation correction motor. The deviation correction motor drives the paper roll to slide along the drum through the sliding assembly, so that the paper roll returns to the correct position and always maintains the centering to prevent deviation. The side baffle and the limit block ensure that the sliding assembly operates within a safe range. Through the above design, the utility model can effectively correct the problem of paper roll deviation and improve the production quality and efficiency of laminated paper.
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Description

Technical Field

[0001] The utility model relates to the technical field related to laminated paper, in particular to a laminated paper rack with a deviation correction mechanism. Background Art

[0002] Laminated paper is a composite material made by coating a thin layer of plastic film (such as PE film) on the surface of ordinary paper. It has excellent properties such as waterproof, oil-proof and moisture-proof. Laminated paper is widely used in food packaging, medical packaging, building materials and industrial packaging. Its production process includes paper surface treatment, coating, laminating, drying and other steps to ensure that it has good physical properties and stable chemical properties. The advantage of laminated paper lies in its excellent protective performance and low production cost. Compared with traditional waterproof paper, laminated paper can not only effectively block the penetration of water and grease, but also has high tear resistance and tensile strength. In addition, laminated paper can be processed secondary as needed, such as printing, laminating, cutting, etc., to meet the personalized needs of different customers. During use, in the production process of laminated paper, paper rolls are often affected by problems such as paper offset and curling, affecting production quality and efficiency. Existing laminated paper racks are mostly fixed, and it is difficult to automatically correct the paper rolls, resulting in an increase in product unqualified rate. Therefore, a laminated paper rack with a correction mechanism is particularly needed.

[0003] However, most of the existing laminated paper racks have poor automatic deviation correction effect during use. During the production process of laminated paper, if the paper roll deviates, the laminated layer will cover the paper unevenly, resulting in a decrease in the quality of the finished product. The deviation problem that occurs during the production process requires manual adjustment or reprocessing, which not only increases the scrap rate, but also wastes raw materials and production time, significantly increasing production costs. Utility Model Content

[0004] The purpose of the utility model is to provide a laminated paper rack with a correction mechanism to solve the problem that the existing laminated paper rack proposed in the above background technology has a poor automatic correction effect during use. During the production process of laminated paper, if the paper roll is offset, the laminated layer will cover the paper unevenly, resulting in a decrease in the quality of the finished product. The offset problem occurring during the production process requires manual adjustment or reprocessing, which not only increases the scrap rate, but also wastes raw materials and production time, significantly increasing the production cost.

[0005] To achieve the above-mentioned purpose, the utility model provides a laminated paper rack with a correction mechanism, including a paper rack base and a supporting mechanism, the outer surface of the paper rack base is provided with the supporting mechanism, the outer surface of the supporting mechanism is provided with the correction mechanism, and the bottom surface of the paper rack base is provided with a lifting mechanism.

[0006] Preferably, the supporting mechanism includes a shock-absorbing pad, a mounting frame, a supporting frame, a side baffle and a roller, the bottom surface of the paper rack base is fixedly connected to the shock-absorbing pad, the top surface of the paper rack base is fixedly connected to the mounting frame, the outer surface of the mounting frame is fixedly connected to the supporting frame, the outer surface of the mounting frame is fixedly connected to the side baffle, and one end of the mounting frame is rotatably connected to the roller.

[0007] Preferably, the number of the shock-absorbing pads is four and they are symmetrically distributed, the mounting frames are symmetrically distributed, and the support frames are symmetrically distributed on both sides of the mounting frames.

[0008] Preferably, the number of the side baffles is two and they are symmetrically distributed at both ends of the drum, and both ends of the drum are rotatably connected to the mounting frame.

[0009] Preferably, the correction mechanism includes a correction sensor, a correction motor, a controller, a forward and reverse threaded screw, a limit block and a sliding assembly; one end of the side baffle is fixedly connected to the correction sensor, the top surface of the side baffle is fixedly connected to the correction motor, the top surface of the correction motor is fixedly connected to the controller, the output end of the correction motor is fixedly connected to the forward and reverse threaded screw, the outer surface of the forward and reverse threaded screw is fixedly connected to the limit block, and the outer surface of the forward and reverse threaded screw is threadedly connected to the sliding assembly.

[0010] Preferably, the correction sensor is electrically connected to the controller, and the controller is electrically connected to the correction motor.

[0011] Preferably, the other end of the forward and reverse threaded screw is rotatably connected to the side baffle, and the bottom surface of the sliding assembly is sleeved on the outer surface of the roller and is slidably connected to the roller.

[0012] Preferably, the lifting mechanism includes a mounting base, a limiting rod, a compression spring, a movable column and a lifting claw, the inner surface of the paper rack base is fixedly connected to the mounting base, the inner surface of the mounting base is fixedly connected to the limiting rod, the outer surface of the limiting rod is sleeved with a compression spring, the outer surface of the limiting rod is slidably connected to the movable column, and the outer surface of the movable column is fixedly connected to the lifting claw.

[0013] Preferably, the number of the limiting rods on each movable column is two, and the movable column is slidably connected to the inner surface of the mounting base.

[0014] Preferably, the number of the movable columns is two and they are symmetrically distributed.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: the laminated paper stand with a deviation correction mechanism, through the setting of the support mechanism and the deviation correction mechanism, during use, when the laminated paper roll rotates on the drum, the deviation correction sensor monitors the edge position of the paper roll in real time. If it is detected that the paper roll deviates from the predetermined position, the sensor sends a signal to the controller. The controller calculates the offset according to the sensor signal and drives the deviation correction motor. The deviation correction motor drives the paper roll to slide along the drum through the sliding component, so that the paper roll returns to the correct position and always maintains the centering to prevent deviation. The side baffle and the limit block ensure that the sliding component operates within a safe range. Through the above design, the utility model can effectively correct the problem of paper roll deviation and improve the production quality and efficiency of laminated paper. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a side view schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the paper rack base and the shock-absorbing pad cooperating with each other in the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the paper rack base and the mounting frame cooperating with each other in the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the mutual cooperation of the components of the deviation correction mechanism of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the various components of the lifting mechanism of the utility model cooperating with each other;

[0021] Figure 6 This is a schematic diagram of the structure in which the limit rod and the movable column cooperate with each other in the utility model.

[0022] In the figure: 1. paper rack base; 2. supporting mechanism; 201. shock-absorbing pad; 202. mounting frame; 203. supporting frame; 204. side baffle; 205. roller; 3. correcting mechanism; 301. correcting sensor; 302. correcting motor; 303. controller; 304. forward and reverse threaded screw rod; 305. limit block; 306. sliding assembly; 4. lifting mechanism; 401. mounting base; 402. limit rod; 403. compression spring; 404. moving column; 405. lifting claw. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-6 The utility model provides a laminated paper rack with a correction mechanism: it includes a paper rack base 1 and a supporting mechanism 2, the outer surface of the paper rack base 1 is provided with the supporting mechanism 2, the outer surface of the supporting mechanism 2 is provided with a correction mechanism 3, and the bottom surface of the paper rack base 1 is provided with a lifting mechanism 4.

[0025] Furthermore, the supporting mechanism 2 includes a shock-absorbing pad 201, a mounting frame 202, a supporting frame 203, a side baffle 204 and a roller 205. The bottom surface of the paper rack base 1 is fixedly connected with the shock-absorbing pad 201, the top surface of the paper rack base 1 is fixedly connected with the mounting frame 202, the outer surface of the mounting frame 202 is fixedly connected with the supporting frame 203, the outer surface of the mounting frame 202 is fixedly connected with the side baffle 204, and one end of the mounting frame 202 is rotatably connected with the roller 205. 03. The side baffles 204 and the roller 205 are set up. During use, the shock-absorbing pads 201 are made of rubber to increase friction and reduce the impact of vibration on production. The support frame of the overall structure of the mounting frame 202 is welded from steel to provide stable support. The support frame 203 forms a triangle on both sides of the mounting frame 202 with higher stability and plays a supporting role. The side baffles 204 are fixed on both sides of the mounting frame 202 to prevent the paper roll from falling off. The roller 205 is installed on the rotating shaft of the mounting frame 202 to place and support the paper roll.

[0026] Furthermore, the number of shock-absorbing pads 201 is four and they are symmetrically distributed, the mounting frame 202 is symmetrically distributed, and the support frame 203 is symmetrically distributed on both sides of the mounting frame 202. Multiple shock-absorbing pads 201 increase the contact area and provide more stable support. The support frame 203 forms a triangle on both sides of the mounting frame 202, which has higher stability and plays a supporting role.

[0027] Furthermore, there are two side baffles 204 and they are symmetrically distributed at both ends of the roller 205. Both ends of the roller 205 are rotatably connected to the mounting frame 202. The side baffles 204 prevent the paper roll from falling off on both sides, and the roller 205 can be rotated to retract and release the paper roll.

[0028] Furthermore, the correction mechanism 3 includes a correction sensor 301, a correction motor 302, a controller 303, a forward and reverse threaded screw rod 304, a limit stopper 305 and a sliding assembly 306. One end of the side baffle 204 is fixedly connected to the correction sensor 301, the top surface of the side baffle 204 is fixedly connected to the correction motor 302, the top surface of the correction motor 302 is fixedly connected to the controller 303, the output end of the correction motor 302 is fixedly connected to the forward and reverse threaded screw rod 304, the outer surface of the forward and reverse threaded screw rod 304 is fixedly connected to the limit stopper 305, and the outer surface of the forward and reverse threaded screw rod 304 is threadedly connected to the sliding assembly 306. 305 and the setting of the sliding assembly 306. During use, the correction sensor 301 is installed on the photoelectric sensor above the support mechanism 2, which is used to detect the edge position of the paper roll. The controller 303 is electrically connected to the correction sensor 301, and is used to receive the sensor signal and control the correction motor 302 to drive the forward and reverse threaded screw 304 to rotate. The threads at both ends of the forward and reverse threaded screw 304 are rotated in opposite directions and are respectively threadedly connected to the limit block 305. Since the movement direction of the limit block 305 is opposite when the thread rotates in opposite directions, it will move inward or outward at the same time, so that the paper roll on the roller 205 is clamped by the limit block 305, and the centering is ensured to prevent deviation. The limit block 305 is set between the forward and reverse threaded screw 304 to limit the movement range of the sliding assembly 306.

[0029] Furthermore, the deflection correction sensor 301 is electrically connected to the controller 303 , and the controller 303 is electrically connected to the deflection correction motor 302 . The deflection correction sensor 301 detects the edge position of the paper roll, and the controller 303 is used to receive the sensor signal and control the deflection correction motor 302 .

[0030] Furthermore, the other end of the forward and reverse threaded screw rod 304 is rotatably connected to the side baffle 204, and the bottom surface of the sliding assembly 306 is sleeved on the outer surface of the roller 205 and is slidably connected to the roller 205. Since the movement direction of the limit stop block 305 is opposite when the thread rotates in the opposite direction, it will move inward or outward at the same time, thereby utilizing the limit stop block 305 to clamp the paper roll on the roller 205.

[0031] Furthermore, the lifting mechanism 4 includes a mounting base 401, a limiting rod 402, a compression spring 403, a movable column 404 and a lifting claw 405. The inner surface of the paper rack base 1 is fixedly connected to the mounting base 401, the inner surface of the mounting base 401 is fixedly connected to the limiting rod 402, the outer surface of the limiting rod 402 is sleeved with a compression spring 403, the outer surface of the limiting rod 402 is slidably connected to the movable column 404, and the outer surface of the movable column 404 is fixedly connected to the lifting claw 405. The base 401, the limiting rod 402, the compression spring 403, the movable column 404 and the lifting claw 405 are arranged. During use, the compression spring 403 is installed inside the mounting base 401 through the limiting rod 402, the movable column 404 can slide in the mounting base 401 but will be lifted up by the compression spring 403, and the lifting claw 405 is lifted up to make it contact with the wound paper roll, playing a supporting role, preventing the paper roll from being concentrated in the middle of the roller 205 and pressing down the middle for a long time, causing the roller 205 to bend.

[0032] Furthermore, there are two limit rods 402 on each movable column 404, and the movable column 404 is slidably connected to the inner surface of the mounting base 401. The symmetrical limit rods 402 are installed with symmetrical compression springs 403 to disperse the force and increase the service life.

[0033] Furthermore, the number of the movable columns 404 is two and they are symmetrically distributed. The symmetrical movable columns 404 are equipped with symmetrical lifting claws 405 to support the two ends of the rolled paper roll.

[0034] Working principle: A laminated paper stand with a deflection correction mechanism. When the laminated paper roll rotates on the roller 205, the deflection correction sensor 301 monitors the edge position of the paper roll in real time. If it is detected that the paper roll deviates from the predetermined position, the sensor sends a signal to the controller 303. The controller 303 calculates the offset according to the sensor signal and drives the deflection correction motor 302. The deflection correction motor 302 drives the paper roll to slide along the roller 205 through the sliding component 306, so that the paper roll returns to the correct position. The side baffle 204 and the limit block 305 ensure that the sliding component 306 operates within a safe range to prevent equipment damage. The lifting mechanism 4 lifts the lifting claw 405 to make it contact with the rolled paper roll, which plays a supporting role to prevent the paper roll from being concentrated in the middle of the roller 205 and pressing down on the middle for a long time to cause the roller 205 to bend. In this way, a laminated paper stand with a deflection correction mechanism is completed.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the implementation rules without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A laminated paper stand with a deviation correction mechanism, comprising a paper stand base (1) and a support mechanism (2), characterized in that: The outer surface of the paper rack base (1) is provided with a supporting mechanism (2), the outer surface of the supporting mechanism (2) is provided with a deviation correction mechanism (3), and the bottom surface of the paper rack base (1) is provided with a lifting mechanism (4); The support mechanism (2) comprises a shock-absorbing pad (201), a mounting frame (202), a support frame (203), a side baffle (204) and a roller (205); the bottom surface of the paper rack base (1) is fixedly connected to the shock-absorbing pad (201); the top surface of the paper rack base (1) is fixedly connected to the mounting frame (202); the outer surface of the mounting frame (202) is fixedly connected to the support frame (203); the outer surface of the mounting frame (202) is fixedly connected to the side baffle (204); and one end of the mounting frame (202) is rotatably connected to the roller (205); The deflection correction mechanism (3) comprises a deflection correction sensor (301), a deflection correction motor (302), a controller (303), a forward and reverse threaded screw rod (304), a limit stopper (305) and a sliding assembly (306); one end of the side baffle (204) is fixedly connected to the deflection correction sensor (301); the top surface of the side baffle (204) is fixedly connected to the deflection correction motor (302); the top surface of the deflection correction motor (302) is fixedly connected to the controller (303); the output end of the deflection correction motor (302) is fixedly connected to the forward and reverse threaded screw rod (304); the outer surface of the forward and reverse threaded screw rod (304) is fixedly connected to the limit stopper (305); and the outer surface of the forward and reverse threaded screw rod (304) is threadedly connected to the sliding assembly (306).

2. The laminated paper stand with a deviation correction mechanism according to claim 1, characterized in that: The number of the shock-absorbing pads (201) is four and they are symmetrically distributed, the mounting frames (202) are symmetrically distributed, and the support frames (203) are symmetrically distributed on both sides of the mounting frame (202).

3. The laminated paper stand with a deviation correction mechanism according to claim 1, characterized in that: The number of the side baffles (204) is two and they are symmetrically distributed at the two ends of the drum (205), and both ends of the drum (205) are rotatably connected to the mounting frame (202).

4. The laminated paper stand with a deviation correction mechanism according to claim 1, characterized in that: The deviation correction sensor (301) is electrically connected to the controller (303), and the controller (303) is electrically connected to the deviation correction motor (302).

5. The laminated paper stand with a deviation correction mechanism according to claim 1, characterized in that: The other end of the forward and reverse threaded screw rod (304) is rotatably connected to the side baffle (204), and the bottom surface of the sliding assembly (306) is sleeved on the outer surface of the roller (205) and is slidably connected to the roller (205).

6. The laminated paper stand with a deviation correction mechanism according to claim 1, characterized in that: The lifting mechanism (4) comprises a mounting base (401), a limiting rod (402), a compression spring (403), a movable column (404) and a lifting claw (405); the inner surface of the paper rack base (1) is fixedly connected to the mounting base (401); the inner surface of the mounting base (401) is fixedly connected to the limiting rod (402); the outer surface of the limiting rod (402) is sleeved with a compression spring (403); the outer surface of the limiting rod (402) is slidably connected to the movable column (404); and the outer surface of the movable column (404) is fixedly connected to the lifting claw (405).

7. The laminated paper stand with a deviation correction mechanism according to claim 6, characterized in that: The number of the limiting rods (402) on each movable column (404) is two, and the movable column (404) is slidably connected to the inner surface of the mounting base (401).

8. The laminated paper stand with a deviation correction mechanism according to claim 6, characterized in that: The number of the movable columns (404) is two and they are symmetrically distributed.