A constant tension carbon fiber winding mechanism

By using a planetary reducer servo motor and angle sensor in the carbon fiber winding mechanism, constant tension adjustment is achieved, solving the problems of limited tension adjustment range and insufficient sensitivity in the prior art, and improving production efficiency and product quality.

CN222699671UActive Publication Date: 2025-04-01DANYANG YIXUN MASCH CO LTD
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Patent Information

Application Number
CN202421419774.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-01
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing carbon fiber winding mechanism has a limited range of tension adjustment and insufficient sensitivity, which affects production efficiency and product quality.

Method used

A constant tension carbon fiber winding mechanism is designed, using a planetary reducer servo motor and angle sensor, and the servo motor actively adjusts the torque to achieve constant tension and adapt to different specifications of carbon fiber yarns.

Benefits of technology

The purpose of constant tension is achieved, the sensitivity and range of tension adjustment is improved, and the production efficiency and product quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a constant tension carbon fiber winding mechanism, comprising a frame, one end of a tension swing arm is installed on the upper end of the frame through a tension swing arm rotating shaft, the other end is provided with a yarn guide roller, and the lower end of the frame is provided with a winding device, the winding device is located below the yarn guide roller, and the carbon fiber yarn sheet is wound up by the winding device after passing through the yarn guide roller; a planetary reducer servo motor and an angle sensor are coaxially installed at the two ends of the tension swing arm rotating shaft respectively, and the carbon fiber yarn sheet will generate tension when passing through the yarn guide roller under the winding of the winding mechanism, and when the tension changes, a signal of the rotation of the tension swing arm rotating shaft will be received by the angle sensor, and then a command will be issued to the servo motor, and the servo motor will actively adjust the torque to achieve the purpose of constant tension, and at the same time, the servo motor can be arbitrarily set according to the tension required for carbon fiber yarn sheets of different specifications when winding.
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Description

Technical Field

[0001] The utility model relates to a carbon fiber winding mechanism, in particular to a constant tension carbon fiber winding mechanism. Background Art

[0002] In the process of processing and reproducing carbon fiber, the rolled carbon fiber filaments need to be unwound, spread out, collected and then used in production. Carbon fiber winding is a very important process, and its quality and efficiency have a vital impact on the operation of the entire production line.

[0003] Conventional control of winding tension is through a tension swing shaft structure, with a swing arm set on the swing shaft, a yarn guide roller installed at one end of the swing arm, a spring-type tension device installed at the other end, and then a tension sensor installed at the end to control the tension. The disadvantage of this method is that the tension adjustment range of the spring is limited, and the response sensitivity is not enough. Utility Model Content

[0004] The utility model provides a constant tension carbon fiber winding mechanism for overcoming the defects of poor tension adjustment range and insufficient sensitivity of the winding mechanism in the prior art.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] The utility model discloses a constant tension carbon fiber winding mechanism, comprising a frame, one end of a tension swing arm is installed on the upper end of the frame through a tension swing arm rotating shaft, the other end is provided with a yarn guide roller, the lower end of the frame is provided with a winding device, the winding device is located below the yarn guide roller, and the carbon fiber yarn sheet is wound up by the winding device after passing through the yarn guide roller.

[0007] Furthermore, one end of the tension swing arm shaft is connected to the output end of the planetary reducer servo motor, and the other end is installed with an angle sensor.

[0008] Furthermore, one end of the winding device is connected to a winding motor as a power element.

[0009] Furthermore, the tension swing arm swings up and down as the tension of the carbon fiber yarn sheet changes.

[0010] Furthermore, the winding device comprises a winding shaft, on which a winding drum head is arranged, and both ends of the winding drum head are provided with baffles for limiting the position of the carbon fiber yarn sheet.

[0011] The beneficial effect achieved by the utility model is that the planetary reducer servo motor and the angle sensor are coaxially installed at the two ends of the tension swing arm shaft respectively, and the carbon fiber yarn sheet will generate tension when passing through the yarn guide roller and being wound up by the winding mechanism. When the tension changes, the signal of the rotation of the tension swing arm shaft will be received by the angle sensor, and then a command will be sent to the servo motor, and the servo motor will actively adjust the torque to achieve the purpose of constant tension. At the same time, the servo motor can be arbitrarily set according to the tension required for carbon fiber yarn sheets of different specifications when winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0013] Figure 1 It is a structural schematic diagram of the utility model;

[0014] Figure 2 It is a side view schematic diagram of the utility model.

[0015] In the figure: 1. Yarn guide roller; 2. Tension swing arm; 3. Tension swing arm rotating shaft; 4. Carbon fiber yarn sheet; 5. Winding device; 6. Planetary reducer servo motor; 7. Angle sensor. DETAILED DESCRIPTION

[0016] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0017] Example 1

[0018] like Figure 1-2 As shown, a constant tension carbon fiber winding mechanism includes a frame, one end of a tension swing arm 2 is installed on the upper end of the frame through a tension swing arm rotating shaft 3, and the other end is provided with a yarn guide roller 1. The lower end of the frame is provided with a winding device 5, and the winding device 5 is located below the yarn guide roller 1. The carbon fiber yarn sheet 4 passes through the yarn guide roller 1 and is wound by the winding device 5.

[0019] One end of the tension swing arm shaft 3 is connected to the output end of the planetary reducer servo motor 6, and the other end is installed with an angle sensor 7.

[0020] One end of the winding device 5 is connected to a winding motor as a power element.

[0021] The tension swing arm 2 swings up and down as the tension of the carbon fiber yarn sheet 4 changes.

[0022] The winding device 5 comprises a winding shaft, on which a winding head is arranged, and both ends of the winding head are provided with baffles for limiting the position of the carbon fiber yarn sheet 4.

[0023] It should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the above embodiments, or to replace some of the technical features therein by equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention. The terms used in the description of this application are only for describing specific implementations, and are not intended to limit the exemplary implementations according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and devices known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the techniques, methods and devices should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0024] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0025] It should be noted that, in the description of the present application, the orientation or positional relationship indicated by terms such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise stated, these orientation words do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application; the orientation words "inside and outside" refer to the inside and outside relative to the contour of each component itself.

Claims

1. A constant tension carbon fiber winding mechanism, characterized in that: It includes a frame, one end of a tension swing arm is installed on the upper end of the frame through a tension swing arm rotating shaft, the other end is provided with a yarn guide roller, the lower end of the frame is provided with a winding device, the winding device is located below the yarn guide roller, and the carbon fiber yarn sheet is wound up by the winding device after passing through the yarn guide roller.

2. The constant tension carbon fiber winding mechanism according to claim 1, characterized in that: One end of the tension swing arm shaft is connected to the output end of the planetary reducer servo motor, and the other end is equipped with an angle sensor.

3. The constant tension carbon fiber winding mechanism according to claim 1, characterized in that: One end of the winding device is connected to a winding motor as a power element.

4. The constant tension carbon fiber winding mechanism according to claim 1, characterized in that: The tension swing arm swings up and down as the tension of the carbon fiber yarn sheet changes.

5. The constant tension carbon fiber winding mechanism according to claim 1, characterized in that: The winding device comprises a winding shaft, a winding head is arranged on the winding shaft, and blocking pieces for limiting the position of the carbon fiber yarn sheet are arranged at both ends of the winding head.