A drying device for preparing Pixian bean paste

By designing a turning equipment for the production of bean paste, the transmission system is used to achieve uniform turn and the manual operation burden is reduced through the automatic top cover opening and closing system, the problems of unbalanced fermentation temperature and high labor intensity caused by manual turning are solved, and the fermentation effect and production efficiency are improved.

CN222700294UActive Publication Date: 2025-04-01SICHUAN CHUANLAOHUI FOOD CO LTD
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Patent Information

Application Number
CN202421064527.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-04-01
Estimated Expiration
2034-05-16

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Abstract

The utility model relates to the technical field of bean paste preparation, and discloses a turning and drying device for preparing Pixian bean paste, including a sauce vat, a support assembly is provided at the bottom of the sauce vat, a motor 1 is fixedly connected to the bottom of the support assembly, a transmission shaft is fixedly connected to the output end of the motor 1, a bevel gear 1 is fixedly connected to the outer wall of the transmission shaft, a bevel gear 2 is rotatably connected inside the support assembly, a sleeve is rotatably connected inside the sauce vat, a bevel gear 3 is fixedly connected to the outer wall of the sleeve, and the bevel gear 1 is meshed with the outer wall of the bean gear 2. In the utility model, the effect of evenly turning the bean paste is achieved through the cooperation between the transmission shaft, the sleeve, the bevel gear 3, the support rod, the support column, the scraper and the stirring plate, solving the problem that the labor intensity of workers is high and the production efficiency is low due to the large number of fermentation tanks and the large workload, and improving the fermentation effect of the bean paste.
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Description

Technical Field

[0001] The utility model relates to the technical field of bean paste preparation, in particular to a turning and drying device for preparing Pixian bean paste. Background Art

[0002] Doubanjiang is a condiment. Its main ingredients include broad beans and soybeans, and its auxiliary ingredients include chili peppers, sesame oil, and salt. Doubanjiang is a fermented reddish-brown condiment. According to different consumer habits, sesame oil, soybean oil, monosodium glutamate, chili peppers and other raw materials are added to the production of Doubanjiang, which increases the variety of Doubanjiang. Doubanjiang is rich in protein, fat, vitamins, calcium, phosphorus, iron and other nutrients that are indispensable to the human body. At the same time, Doubanjiang can increase the nutritional value of dishes during cooking and enrich the taste. Doubanjiang is also rich in linoleic acid and linolenic acid, which are beneficial to the human body in supplementing essential fatty acids and lowering cholesterol, so Doubanjiang is deeply loved by people.

[0003] In the production of bean paste, in order to increase the flavor and color of the bean paste and promote the fermentation of microbial flora, it is usually necessary to turn and dry the bean paste. In the prior art, it is usually turned and dried manually. A fermentation tank needs to be turned and dried twelve times a day on average, and it needs to be turned and dried continuously for several months; and because there are many fermentation tanks and the workload is large, the labor intensity of the workers is large, and the production efficiency is low. In addition, during manual turning and drying, there may be problems of incomplete turning, resulting in uneven fermentation temperature and affecting the fermentation effect. Therefore, in order to solve the above problems, a turning and drying equipment for preparing Pixian bean paste is proposed. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a turning and drying equipment for preparing Pixian bean paste, aiming to improve the problem that due to the large number of fermentation tanks and the heavy workload, the labor intensity of workers is high and the production efficiency is low, and in the manual turning and drying, there may be a problem of incomplete turning, resulting in uneven fermentation temperature and affecting the fermentation effect.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a turning and drying device for preparing Pixian bean paste, comprising a sauce vat, a support assembly is arranged at the bottom of the sauce vat, a motor 1 is fixedly connected to the bottom of the support assembly, a transmission shaft is fixedly connected to the output end of the motor 1, a bevel gear 1 is fixedly connected to the outer wall of the transmission shaft, a bevel gear 2 is rotatably connected inside the support assembly, a sleeve is rotatably connected inside the sauce vat, a bevel gear 3 is fixedly connected to the outer wall of the sleeve, the bevel gear 1 is meshed with the outer wall of the bevel gear 2, the bevel gear 2 is meshed with the outer wall of the bevel gear 3, a support rod is fixedly connected to the top of the support rod, a support column is fixedly connected to one side of the support column, a scraper is fixedly connected to one side of the scraper, one side of the scraper is attached to the inner wall of the sauce vat, a stirring plate is fixedly connected to the outer wall of the transmission shaft, and the outer wall of the transmission shaft is penetrated into the sleeve.

[0006] Through the above technical solution, the effect of evenly stirring the bean paste is achieved.

[0007] As a further description of the above technical solution:

[0008] The support assembly includes a bracket, the top of the motor is fixedly connected to the bottom of the bracket, the top of the bracket is fixedly connected to the bottom of the sauce tank, the outer wall of the sleeve is penetrated into the bracket, and one end of the bevel gear is rotatably connected to the inside of the bracket.

[0009] Through the above technical solution, the effect of fixing the bevel gear and the motor is achieved.

[0010] As a further description of the above technical solution:

[0011] The outer wall of the sauce cylinder is fixedly connected with a support plate, the top of the support plate is fixedly connected with a limiting block, and a limiting groove is arranged inside the limiting block.

[0012] Through the above technical solution, the effect of supporting the limit block is achieved.

[0013] As a further description of the above technical solution:

[0014] The bottom of the limit block is fixedly connected with a second motor, and the output end of the second motor is fixedly connected with a first pulley.

[0015] Through the above technical solution, the effect of motor 2 driving pulley 1 to rotate is achieved.

[0016] As a further description of the above technical solution:

[0017] The bottom of the limit block is rotatably connected with a second pulley, and a belt is arranged on the outer wall of the second pulley and the first pulley.

[0018] Through the above technical solution, the effect of limiting the position of the belt through the pulley one and the pulley two is achieved.

[0019] As a further description of the above technical solution:

[0020] One side of the limit block is rotatably connected to a rotating shaft, and the outer wall of the rotating shaft is fixedly connected to a sealing cover 1.

[0021] Through the above technical solution, the effect of limiting the position of the cover 1 is achieved.

[0022] As a further description of the above technical solution:

[0023] One side of the cover one is rotatably connected to the cover two, and one side of the cover two is rotatably connected to the connecting shaft.

[0024] Through the above technical solution, the effect of making the cover 1 and the cover 2 combined to form a top cover is achieved.

[0025] As a further description of the above technical solution:

[0026] The outer wall of the connecting shaft is slidably connected to the inside of the limiting groove, and the inside of the connecting shaft is fixedly connected to the outer wall of the belt.

[0027] Through the above technical solution, the effect of automatically driving the cover to open and close is achieved.

[0028] The utility model has the following beneficial effects:

[0029] 1. In the utility model, firstly, the effect of evenly turning the bean paste is achieved through the cooperation between the transmission shaft, the sleeve, the bevel gear, the support rod, the support column, the scraper and the stirring plate, which solves the problem that the labor intensity of the workers is high and the production efficiency is low due to the large number of fermentation tanks and the large workload, and the problem that the turning is not thorough during manual turning and drying, resulting in uneven fermentation temperature and affecting the fermentation effect, thereby improving the fermentation effect of the bean paste.

[0030] 2. In the utility model, the effect of automatically opening and closing the top cover is achieved through the cooperation between the cover 1, the cover 2, the connecting shaft, the limit groove, the motor 2, the pulley 1, the pulley 2 and the belt, which solves the problem that in the traditional bean paste making process, the cover needs to be manually closed in the evening and opened during the day, and the labor intensity of the operators is increased due to the large number of bean paste jars, thereby improving the practicality of the bean paste turning and drying equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a three-dimensional diagram of a drying device for preparing Pixian bean paste proposed in the utility model;

[0032] Figure 2This is a diagram showing the internal structure of a sauce vat of a turning and drying device for preparing Pixian fermented bean paste proposed in the utility model;

[0033] Figure 3 The utility model provides a schematic diagram of the limit block structure of a turning and drying device for preparing Pixian bean paste.

[0034] Legend:

[0035] 1. Sauce jar; 2. Bracket; 3. Motor 1; 4. Transmission shaft; 5. Bevel gear 1; 6. Bevel gear 2; 7. Sleeve; 8. Bevel gear 3; 9. Support rod; 10. Support column; 11. Scraper; 12. Stirring plate; 13. Support plate; 14. Limit block; 15. Rotating shaft; 16. Cover 1; 17. Cover 2; 18. Connecting shaft; 19. Limiting slot; 20. Motor 2; 21. Pulley 1; 22. Pulley 2; 23. Belt. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0037] Reference Figure 1 and 2 The utility model provides an embodiment: a drying device for preparing Pixian bean paste, comprising a sauce vat 1, a support assembly is arranged at the bottom of the sauce vat 1, a motor 3 is fixedly connected to the bottom of the support assembly, a transmission shaft 4 is fixedly connected to the output end of the motor 3, a bevel gear 1 5 is fixedly connected to the outer wall of the transmission shaft 4, a bevel gear 2 6 is rotatably connected inside the support assembly, a sleeve 7 is rotatably connected inside the sauce vat 1, a bevel gear 3 8 is fixedly connected to the outer wall of the sleeve 7, the bevel gear 1 5 is meshed with the outer wall of the bevel gear 2 6, and the bevel gear 2 6 is meshed with the outer wall of the bevel gear 3 8 outer walls are meshed, the outer wall of the sleeve 7 is fixedly connected to a support rod 9, the top of the support rod 9 is fixedly connected to a support column 10, one side of the support column 10 is fixedly connected to a scraper 11, one side of the scraper 11 is attached to the inner wall of the sauce tank 1, the outer wall of the transmission shaft 4 is fixedly connected to a stirring plate 12, the outer wall of the transmission shaft 4 is penetrated into the sleeve 7, the support assembly includes a bracket 2, the top of the motor 3 is fixedly connected to the bottom of the bracket 2, the top of the bracket 2 is fixedly connected to the bottom of the sauce tank 1, the outer wall of the sleeve 7 is penetrated into the bracket 2, and one end of the bevel gear 2 6 is rotatably connected to the inside of the bracket 2;

[0038] Specifically, when the bean paste inside the sauce jar 1 needs to be turned over, this mechanism will start. Motor 1 3 is the power source of the entire system, and its output end is closely connected to the transmission shaft 4. When motor 1 3 is started, the transmission shaft 4 will rotate accordingly, and this action is transmitted to bevel gear 2 6 through bevel gear 1 5. The meshing of bevel gear 2 6 and bevel gear 1 5 ensures the stable transmission of power, and due to the characteristics of the bevel gear, this transmission mode also has a certain deceleration effect, making the operation of the entire system more stable. Then, bevel gear 2 6 continues to drive sleeve 7 to rotate through bevel gear 3 8. Here, the cooperation between bevel gear 2 6 and bevel gear 3 8 plays a role in direction conversion, so that the rotation direction of sleeve 7 is different from that of transmission shaft 4. Sleeve 7 is connected to support column 10 through support rod 9, and the combination of the two enables scraper 11 to fit the inner wall of sauce jar 1 closely. As sleeve 7 rotates, scraper 11 will scrape the bean paste on the inner wall of sauce jar 1 to ensure that no sauce remains on the cylinder wall. At the same time, the transmission shaft 4 also drives the stirring plate 12 to rotate. The design of the stirring plate 12 enables it to penetrate into the sauce jar 1 and directly stir the bean paste. It is worth noting that the rotation direction of the stirring plate 12 is opposite to that of the scraper 11. This design ensures that after the scraper 11 scrapes the bean paste on the inner wall of the sauce jar 1, the sauce can be immediately mixed and stirred by the stirring plate 12, thereby greatly improving the turning effect of the bean paste.

[0039] Reference Figure 1 and Figure 3 The outer wall of the sauce tank 1 is fixedly connected with a support plate 13, the top of the support plate 13 is fixedly connected with a limit block 14, a limit slot 19 is provided inside the limit block 14, a motor 20 is fixedly connected to the bottom of the limit block 14, a pulley 21 is fixedly connected to the output end of the motor 20, a pulley 22 is rotatably connected to the bottom of the limit block 14, a belt 23 is arranged on the outer wall of the pulley 22 and the pulley 21, a rotating shaft 15 is rotatably connected to one side of the limit block 14, a cover 16 is fixedly connected to the outer wall of the rotating shaft 15, a cover 16 is rotatably connected to one side of the cover 16, a cover 2 17 is rotatably connected to one side of the cover 2 17, a connecting shaft 18 is rotatably connected to the outer wall of the connecting shaft 18, the outer wall of the connecting shaft 18 is slidably connected to the inside of the limit slot 19, and the inside of the connecting shaft 18 is fixedly connected to the outer wall of the belt 23;

[0040] Specifically, the opening of the top cover of the sauce jar 1 is a crucial link. In order to ensure that this process is both efficient and safe, the motor 20 is designed to be the key driving force for this task. When the motor 20 is started, its output end starts to work, driving the pulley 21 into a rotating state. The rotation of the pulley 21 is not isolated, but is closely connected with the belt 23. The function of the belt 23 is that when the pulley 21 rotates, it will be driven by the pulley 21 and move along its path. The moving path of the belt 23 passes through the connecting shaft 18, so as the belt 23 moves, the connecting shaft 18 also starts to move. The connecting shaft 18 is not just a simple transmission component, it also carries the cover 16 and the cover 2 17. When the connecting shaft 18 moves, the cover 16 and the cover 2 17 will move with it, and through the folding action between them, gradually open the top of the sauce jar 1. It is worth mentioning that one side of the cover 16 is fixed to the limit block 14 through the rotating shaft 15. Such a design not only ensures the stable movement of the cover 16, but also prevents it from accidentally falling off during the opening process. In addition, in order to increase the flexibility and efficiency of the system, the combination of the cover 16, the cover 2 17 and the connecting shaft 18 is set to multiple groups, each of which can work independently, thereby realizing the simultaneous multi-point opening of the top of the sauce tank 1. In order to ensure the smoothness and accuracy of the entire process, the connecting shaft 18 is limited inside the limit groove 19. The design of the limit groove 19 ensures that the connecting shaft 18 always remains on the predetermined track when moving, avoiding operational errors that may be caused by deviation or shaking.

[0041] Working principle: When the turning and drying equipment for preparing Pixian bean paste is used, the top cover needs to be opened first, and the output end of the motor 20 drives the pulley 1 21 to rotate. When the pulley 1 21 rotates, it drives the belt 23 to move the connecting shaft 18, and the connecting shaft 18 drives the cover 1 16, the cover 2 17 and the connecting shaft 18 to fold and open the sauce jar 1. One side of the cover 16 is fixed to the limit block 14 through the rotating shaft 15, and then the cover 1 16, the cover 2 17 and the connecting shaft 18 are a group, and a plurality of them are provided, wherein the connecting shaft 18 is limited in the limit groove 19, and then the sauce jar 1 needs to be opened. When the bean paste in the sauce jar 1 is turned over, the output end of the motor 1 3 drives the transmission shaft 4 to rotate, the transmission shaft 4 drives the bean gear 2 6 to rotate through the bevel gear 1 5, the bevel gear 2 6 drives the sleeve 7 to rotate through the bevel gear 3 8, the sleeve 7 drives the scraper 11 to scrape the inner wall of the sauce jar 1 through the support rod 9 and the support column 10, and drives the stirring plate 12 to stir the bean paste inside the sauce jar 1 through the transmission shaft 4, so that the rotation of the stirring plate 12 and the scraper 11 is opposite, so that the scraper 11 scrapes the bean paste on the inner wall of the sauce jar 1 and stirs it through the stirring plate 12, thereby improving the turning effect of the bean paste.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A drying device for preparing Pixian fermented bean paste, comprising a fermented bean paste vat (1), characterized in that: The sauce vat (1) is provided with a support assembly at the bottom, a motor 1 (3) is fixedly connected to the bottom of the support assembly, a transmission shaft (4) is fixedly connected to the output end of the motor 1 (3), a bevel gear 1 (5) is fixedly connected to the outer wall of the transmission shaft (4), a bevel gear 2 (6) is rotatably connected to the inside of the support assembly, a sleeve (7) is rotatably connected to the inside of the sauce vat (1), a bevel gear 3 (8) is fixedly connected to the outer wall of the sleeve (7), and the bevel gear 1 (5) and the bevel gear 2 (8) are rotatably connected to the inside of the sauce vat (1). (6) and the outer wall of the bevel gear (6) are meshed with each other, the bevel gear (6) is meshed with the outer wall of the bevel gear (8), the outer wall of the sleeve (7) is fixedly connected to a support rod (9), the top of the support rod (9) is fixedly connected to a support column (10), one side of the support column (10) is fixedly connected to a scraper (11), one side of the scraper (11) is attached to the inner wall of the sauce vat (1), the outer wall of the transmission shaft (4) is fixedly connected to a stirring plate (12), and the outer wall of the transmission shaft (4) is passed through the interior of the sleeve (7).

2. The turning and drying equipment for preparing Pixian bean paste according to claim 1, characterized in that: The support assembly comprises a bracket (2), the top of the motor 1 (3) is fixedly connected to the bottom of the bracket (2), the top of the bracket (2) is fixedly connected to the bottom of the sauce tank (1), the outer wall of the sleeve (7) is inserted into the bracket (2), and one end of the bevel gear 2 (6) is rotatably connected to the inside of the bracket (2).

3. The turning and drying equipment for preparing Pixian bean paste according to claim 1, characterized in that: The outer wall of the sauce vat (1) is fixedly connected to a support plate (13), the top of the support plate (13) is fixedly connected to a limiting block (14), and a limiting groove (19) is provided inside the limiting block (14).

4. The turning and drying equipment for preparing Pixian bean paste according to claim 3, characterized in that: The bottom of the limit block (14) is fixedly connected to a second motor (20), and the output end of the second motor (20) is fixedly connected to a first pulley (21).

5. The turning and drying equipment for preparing Pixian bean paste according to claim 3, characterized in that: The bottom of the limit block (14) is rotatably connected to a second pulley (22), and the outer walls of the second pulley (22) and the first pulley (21) are provided with a belt (23).

6. The turning and drying equipment for preparing Pixian bean paste according to claim 3, characterized in that: One side of the limit block (14) is rotatably connected to a rotating shaft (15), and the outer wall of the rotating shaft (15) is fixedly connected to a sealing cover (16).

7. The turning and drying equipment for preparing Pixian bean paste according to claim 6, characterized in that: One side of the first cover (16) is rotatably connected to the second cover (17), and one side of the second cover (17) is rotatably connected to the connecting shaft (18).

8. The turning and drying equipment for preparing Pixian bean paste according to claim 7, characterized in that: The outer wall of the connecting shaft (18) is slidably connected to the interior of the limiting groove (19), and the interior of the connecting shaft (18) is fixedly connected to the outer wall of the belt (23).