Equipment for treating mold surfaces

By designing automated equipment for mold surface treatment, electrochemical cleaning and hot-dividing drying technology is used to solve the problems of low production efficiency and low product qualification rate caused by manual operation in the prior art, and efficient and automated mold surface treatment is achieved.

CN222700458UActive Publication Date: 2025-04-01HONGBO SEALING TECH (NINGBO) CO LTD
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Patent Information

Application Number
CN202420414777.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-04-01
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The existing mold surface treatment methods require manual operation and cannot be automated, resulting in low production efficiency, low product qualification rate and high labor intensity.

Method used

A device for treating mold surfaces is designed, including a pool body mount, a high-pressure air pump, an electrochemical cell body and a drying cell body. The electrochemical cleaning and hot drying method are adopted, combined with an automated operating system, and fully automated mold surface treatment is achieved.

Benefits of technology

Through the technology of electrochemical cleaning and hot-dividing drying, the smoothness and flatness of the mold surface are significantly improved, the production efficiency and product qualification rate are improved, and the labor intensity of personnel is reduced.

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Abstract

The utility model provides equipment for processing the surface of a mold, including a cell body mounting frame, a high-pressure air pump, an electrochemical cell body and a drying cell body. The bottom plate of the cell body mounting frame is connected to the electrochemical cell body and the drying cell body, and the electrochemical cell body and the drying cell body are in contact and connection. A crossbeam track plate is installed on the top of the cell body mounting frame, a moving trolley is installed on the bottom of the crossbeam track plate, an electric telescopic connecting rod is installed on the bottom of the moving trolley, a mold clamping seat is installed on one end of the electric telescopic connecting rod, a diverter plate is installed inside the drying cell body, and heating elements are arranged at two nozzles of the diverter plate. The utility model arranges an electrochemical cell body and an aeration plate inside the electrochemical cell body, so that a treatment liquid can be added to clean the mold, and the aeration design can improve the cleaning efficiency, fully remove burrs and flash, and increase the smoothness of the mold, thereby greatly improving the production efficiency and the product qualification rate, and reducing the labor intensity of personnel.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mold surface treatment and relates to equipment for treating the mold surface. Background Art

[0002] The mold has a specific contour or inner cavity shape. The application of a contour shape with a cutting edge can separate the blank according to the contour shape (punching). Commonly used molds with complex structures have difficulty in demolding products, low production efficiency, and difficulty in demolding. Some products are damaged during the strong demolding process and have a high defect rate. Therefore, the surface of the mold needs to be processed. It can increase the smoothness of the mold at the relative cavity and core to improve the demolding rate for mold positions with complex structures and difficult demolding.

[0003] Patent No. CN201910402067.0 discloses a mold surface treatment method, including: wiping the mold with a solvent soaked in absorbent cotton to remove oil stains, and then wiping it several times with a clean cotton cloth to complete the degreasing treatment; immersing the degreased mold in the prepared solution for 15-45 minutes; taking out the mold, rinsing it repeatedly with clean water and drying it; grinding the mold on a grinder, and the surface roughness of the mold reaches Ra1.2; using a binder to stick the grinding powder to a fine grinding wheel, and grinding and polishing the mold surface. The present invention improves the surface flatness of the mold, extends the service life of the mold, and improves the yield rate of the product. Using a binder to stick the grinding powder to a fine grinding wheel, grinding and polishing the mold surface can further improve the surface flatness of the mold.

[0004] The above disclosed treatment method requires manual operation and cleaning and cannot be automated. Therefore, we design a device for treating the mold surface. Summary of the invention

[0005] The purpose of the utility model is to provide a device for processing a mold surface to solve the problems raised in the above background technology.

[0006] The purpose of the utility model can be achieved through the following technical solutions: equipment for processing the surface of a mold, comprising a cell body mounting frame, a high-pressure air pump, an electrochemical cell body and a drying cell body, the bottom plate of the cell body mounting frame is connected to the electrochemical cell body and the drying cell body, the electrochemical cell body and the drying cell body are in contact and connected, a crossbeam track plate is installed at the top of the cell body mounting frame, a moving trolley is installed at the bottom of the crossbeam track plate, an electric telescopic connecting rod is installed at the bottom of the moving trolley, a mold clamping seat is installed at one end of the electric telescopic connecting rod, a diverter plate is installed inside the drying cell body, heating elements are provided at two nozzles of the diverter plate, an aeration disk is installed inside the electrochemical cell body, a forked connecting pipe is installed at the output end of the high-pressure air pump, an aeration connecting hole is provided on the surface of the electrochemical cell body, one end of the forked connecting pipe is connected to the aeration disk through the aeration connecting hole, and the other end of the forked connecting pipe is connected to the diverter plate.

[0007] In the above-mentioned device for processing the surface of a mold, a drain plate is installed on the top of the diverter plate, and the drain plate is connected to two heating elements.

[0008] In the above-mentioned equipment for processing the mold surface, a water supply pipe is installed on the top of one side of the pool body mounting frame, a spray frame is installed at one end of the water supply pipe, and a plurality of high-pressure nozzles are installed at the bottom of the spray frame.

[0009] In the above-mentioned equipment for processing the mold surface, the multiple high-pressure nozzles are distributed at an inclined angle of 35 degrees in the vertical direction.

[0010] Compared with the prior art, the advantages of the equipment for treating the mold surface of the utility model are as follows: by setting an electrochemical cell body and setting an aeration plate inside the electrochemical cell body, a treatment liquid can be added to clean the mold, and the aeration design can improve the cleaning efficiency, fully remove burrs and flash, and increase the smoothness of the mold, which greatly improves the production efficiency and product qualification rate, and reduces the labor intensity of personnel; by setting a drying cell body and adding a drain plate, a heating element, and a diverter plate, a heat separation drying method is adopted to remove the residual moisture on the mold surface, which is easy to use. The utility model is fully automated and can be connected to a PLC for operation control, without the need for manual transfer operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the equipment used for processing the surface of a mold according to the utility model.

[0012] Figure 2 The utility model is a schematic diagram of the internal structure of the electrochemical cell body of the equipment for processing the surface of the mold.

[0013] In the figure, 1. cell body mounting frame; 2. high-pressure air pump; 3. electrochemical cell body; 4. drying cell body; 5. crossbeam track plate; 6. moving trolley; 7. electric telescopic connecting rod; 8. spray rack; 9. water supply pipeline; 10. high-pressure nozzle; 11. mold clamping seat; 12. forked connecting pipe; 13. aeration connecting hole; 14. aeration plate; 15. drain plate; 16. heating element; 17. diverter plate. DETAILED DESCRIPTION

[0014] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0015] like Figure 1 and Figure 2 As shown, the utility model is a device for processing the surface of a mold;

[0016] Embodiment 1: It includes a cell body mounting frame 1, a high-pressure air pump 2, an electrochemical cell body 3 and a drying cell body 4. The bottom plate of the cell body mounting frame 1 is connected to the electrochemical cell body 3 and the drying cell body 4. The electrochemical cell body 3 and the drying cell body 4 are in contact and connected. A crossbeam track plate 5 is installed on the top of the cell body mounting frame 1, and a moving trolley 6 is installed on the bottom of the crossbeam track plate 5. An electric telescopic connecting rod 7 is installed on the bottom end of the moving trolley 6, and a mold clamping seat 11 is installed on one end of the electric telescopic connecting rod 7. A diverter plate 17 is installed inside the drying cell body 4, and heating elements 16 are provided at the two nozzles of the diverter plate 17. An aeration disk 14 is installed inside the electrochemical cell body 3, and a forked connecting pipe 12 is installed at the output end of the high-pressure air pump 2. An aeration connecting hole 13 is provided on the surface of the electrochemical cell body 3. One end of the forked connecting pipe 12 passes through the aeration connecting hole 13 and is connected to the aeration disk 14, and the other end of the forked connecting pipe 12 is connected to the diverter plate 17.

[0017] In this embodiment, in order to better collect the moisture on the mold surface, a drain plate 15 is installed on the top of the diverter plate 17 , and the drain plate 15 is connected to two heating elements 16 .

[0018] In this embodiment, in order to rinse the mold surface and remove the treatment liquid, a water supply pipe 9 is installed on the top of one side of the pool body mounting frame 1, a spray frame 8 is installed at one end of the water supply pipe 9, and a plurality of high-pressure nozzles 10 are installed at the bottom of the spray frame 8; the plurality of high-pressure nozzles 10 are distributed at an inclined angle of 35 degrees in the vertical direction.

[0019] Working principle: The equipment of the utility model is composed of a cell body mounting frame 1, a high-pressure air pump 2, an electrochemical cell body 3 and a drying cell body 4. The bottom plate of the cell body mounting frame 1 is connected to the electrochemical cell body 3 and the drying cell body 4. The electrochemical cell body 3 and the drying cell body 4 are in contact and connected. The mold can be electrochemically cleaned in the electrochemical cell body 3. The electrochemical cell body 3 is an electrolytic cell structure of the prior art and will not be repeated here.

[0020] A beam track plate 5 is installed at the top of the pool body mounting frame 1, a moving trolley 6 is installed at the bottom of the beam track plate 5, an electric telescopic connecting rod 7 is installed at the bottom of the moving trolley 6, and a mold clamping seat 11 is installed at one end of the electric telescopic connecting rod 7, which can clamp the mold for up and down and horizontal movement to facilitate better transportation.

[0021] A diverter plate 17 is installed inside the drying tank body 4, and heating elements 16 are arranged at the two nozzles of the diverter plate 17. An aeration plate 14 is installed inside the electrochemical cell body 3, and a forked connecting pipe 12 is installed at the output end of the high-pressure air pump 2. An aeration connecting hole 13 is arranged on the surface of the electrochemical cell body 3. One end of the forked connecting pipe 12 passes through the aeration connecting hole 13 and is connected to the aeration plate 14, and the other end of the forked connecting pipe 12 is connected to the diverter plate 17. The aeration design can improve the cleaning efficiency, fully remove burrs and flash, and increase the smoothness of the mold; the heat separation drying method is adopted to remove the residual moisture on the mold surface, which is convenient to use.

[0022] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The specific embodiments described in this article are only used to illustrate the spirit of the utility model. The technicians in the technical field of the utility model can make various modifications or supplements to the specific embodiments described or replace them in a similar way, but they will not deviate from the spirit of the utility model or exceed the scope defined by the attached claims.

Claims

1. An apparatus for treating a mold surface, comprising a cell mounting frame (1), a high-pressure air pump (2), an electrochemical cell (3) and a drying cell (4), characterized in that: The bottom plate of the cell body mounting frame (1) is connected to the electrochemical cell body (3) and the drying cell body (4), and the electrochemical cell body (3) and the drying cell body (4) are in contact and connected. A crossbeam track plate (5) is installed at the top of the cell body mounting frame (1), and a moving trolley (6) is installed at the bottom of the crossbeam track plate (5). An electric telescopic connecting rod (7) is installed at the bottom of the moving trolley (6), and a mold clamping seat (11) is installed at one end of the electric telescopic connecting rod (7). The interior of the drying cell body (4) is installed with a A splitter plate (17), wherein two nozzles of the splitter plate (17) are both provided with heating elements (16), an aeration disk (14) is installed inside the electrochemical cell body (3), a bifurcated connecting pipe (12) is installed at the output end of the high-pressure air pump (2), an aeration connecting hole (13) is provided on the surface of the electrochemical cell body (3), one end of the bifurcated connecting pipe (12) passes through the aeration connecting hole (13) and is connected to the aeration disk (14), and the other end of the bifurcated connecting pipe (12) is connected to the splitter plate (17).

2. The device for treating a mold surface according to claim 1, characterized in that: A drain plate (15) is installed at the top of the diverter plate (17), and the drain plate (15) is connected to two heating elements (16).

3. The device for treating a mold surface according to claim 1, characterized in that: A water supply pipe (9) is installed on the top of one side of the pool body mounting frame (1), a spray frame (8) is installed on one end of the water supply pipe (9), and a plurality of high-pressure spray heads (10) are installed on the bottom of the spray frame (8).

4. The device for treating a mold surface according to claim 3, characterized in that: The plurality of high-pressure nozzles (10) are distributed at an inclined angle of 35 degrees in the vertical direction.

Citation Information

Patent Citations

  • Mold surface treatment method

    CN110091221A