A rotary dyeing cheese yarn dyeing machine

By adopting linked bevel gears and reverse rotation structures in the cylindrical dyeing machine, the problems of stress concentration and noise of parts in the prior art are solved, which extends the equipment life and improves the dyeing efficiency.

CN222700601UActive Publication Date: 2025-04-01WUXI DONGBAO TECH DEV CO LTD
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Patent Information

Application Number
CN202420669740.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-04-01
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The driving method of existing cylindrical dyeing machines causes concentrated stress of parts, short service life, and large noise during the dyeing process.

Method used

The two linked bevel gears are meshed with the driving bevel gear and the driven bevel gear. The two driving turntables are rotated in the opposite direction through the reverse rotation structure, reducing component wear and reducing vibration and noise through the motor drive.

Benefits of technology

It extends the service life of the equipment, reduces noise during the dyeing process, and ensures dye uniformity and dyeing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222700601U_ABST
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Abstract

The utility model discloses a rotary dyeing cheese yarn dyeing machine, including a dyeing barrel, a partition, a baffle, a main drive turntable, a sub-drive turntable, a drive slot, a reverse rotation structure, a discharge pipe, an upper cover and a feed pipe, wherein a partition is provided inside the dyeing barrel, a baffle is provided on the lower side of the partition, a sub-drive turntable is provided on the upper side of the partition, a drive slot is provided on the upper side of the sub-drive turntable, a main drive turntable is provided inside the drive slot, a reverse rotation structure is provided between the main drive turntable and the sub-drive turntable, a discharge pipe is provided on the front side of the outside of the dyeing barrel, an upper cover is provided on the upper side of the outside of the dyeing barrel, and a feed pipe is provided on the upper side of the upper cover. Compared with the prior art, the utility model has the advantages of less wear on parts and components and a longer service life.
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Description

Technical Field

[0001] The utility model relates to the technical field of cheese dyeing, in particular to a rotary cheese dyeing machine. Background Art

[0002] Cheese yarn dyeing is a common processing step in textile factories. The existing method is to soak the cheese yarn in dye and use the natural penetration of the dye to complete the dyeing work. During the dyeing process, the dye is in a static state, the dyeing time is long, the dye penetration effect is poor, and the dye will precipitate when it is static for a long time, resulting in uneven dyeing. Therefore, rotary dyeing machines have appeared on the market, which can make the overall dyeing effect better by rotating.

[0003] A reciprocating rotary dyeing cheese yarn dyeing machine described in publication number CN219218383U comprises a fixed base, a dyeing cylinder, an electric telescopic rod, a limit rack and a limit mounting seat, a dyeing cylinder is installed on the outer surface of one side of the top of the fixed base, a limit shaft is provided through the longitudinally rotating seal in the middle position inside the bottom of the dyeing cylinder, and limit strips are installed at equal intervals on the side surface of the limit shaft located inside the dyeing cylinder. The reciprocating rotary dyeing cheese yarn dyeing machine, when the device is in use as a whole, can extract the limit rod and the cheese yarn outside it all at once after dyeing is completed through the arrangement of the limit shaft, limit strip, fixed plate, limit rod, limit abutment block, connecting frame and positioning bolts, so that it is easy to replace the cheese yarn and improve the overall dyeing efficiency. At the same time, the overall operation is simple, and the overall stability and convenience of use are high. However, the prior art still has defects:

[0004] 1. The cheese yarn dyeing machine used in the prior art drives the rack through an electric push rod. The rack moves back and forth so that the gear can rotate back and forth in two directions. However, this reciprocating driving method will cause a large stress concentration on the parts when the rack drives the gear to change direction, which is easy to cause damage to the parts, making the service life of this dyeing machine short.

[0005] 2. The cheese yarn dyeing machine used in the prior art drives the rack through an electric push rod, and utilizes the back-and-forth movement of the rack to drive the gear to rotate back and forth in two directions. When the rotation direction of the gear changes, due to the inertia of the fuel inside the dyeing barrel and the cheese yarn, the dye inside the dyeing barrel and the inner wall bracket will vibrate greatly, generating a lot of noise. Utility Model Content

[0006] The technical problem to be solved by the utility model is to overcome the above defects and provide a rotary dyeing cheese yarn dyeing machine.

[0007] In order to solve the above technical problems, the technical solution provided by the utility model is a rotary dyeing cheese yarn dyeing machine, including a dyeing barrel, a partition is arranged inside the dyeing barrel, and the interior of the dyeing barrel is divided into a dyeing chamber and an installation chamber by the partition, and baffles are arranged on both sides of the interior of the installation chamber. The bottom end of the interior of the dyeing chamber is rotatably connected with an auxiliary drive turntable, a drive slot is opened on the upper side of the auxiliary drive turntable, a main drive turntable is arranged inside the drive slot, and a reverse rotation structure is arranged between the main drive turntable and the auxiliary drive turntable, and a discharge pipe used in conjunction with the dyeing chamber is fixedly connected to the front side of the exterior of the dyeing barrel, the discharge pipe is connected with the interior of the dyeing chamber, a solenoid valve is arranged inside the discharge pipe, and the interior of the dyeing barrel is provided with a discharge pipe. The upper side of the part is provided with a secondary driven turntable for cooperating with a secondary driving turntable, and a plurality of evenly distributed secondary mounting columns are fixedly connected to the lower side of the secondary driven turntable, and a secondary limiting structure is arranged between the secondary mounting column and the secondary driving turntable, a driven slot is provided on the lower side of the secondary driven turntable, a mounting hole is provided at the top end of the driven slot, a bearing is arranged inside the mounting hole, a main and slave turntables are arranged inside the driven slot, a plurality of evenly distributed main mounting columns are fixedly connected to the lower sides of the main and slave turntables, a main limiting structure is arranged between the main mounting column and the main driving turntable, a connecting block used for cooperating with the bearing is fixedly connected to the upper side of the main and slave turntables, the connecting block is clamped in the bearing, and a handle is fixedly connected to the upper side of the secondary driven turntable.

[0008] As an improvement, the reverse rotation structure includes a driving bevel gear rotatably connected to the bottom end of the interior of the installation chamber, a driven bevel gear rotatably connected to the top end of the interior of the installation chamber, and linkage bevel gears rotatably connected on both sides of the baffles that are close to each other. The linkage bevel gears are located on both sides between the driving bevel gear and the driven bevel gear, and the driving bevel gear and the driven bevel gear are both meshed with the linkage bevel gear. A driving motor used in conjunction with the driving bevel gear is fixedly connected to the bottom end of the outside of the dyeing barrel.

[0009] As an improvement, a tubular auxiliary rotating shaft is fixedly connected to the lower end of the auxiliary driving turntable, and the auxiliary rotating shaft is fixedly connected to the driven bevel gear. A main rotating shaft of different diameter is fixedly connected to the lower end of the main driving turntable, and the upper side of the main rotating shaft is inserted into the auxiliary rotating shaft. The main rotating shaft is rotatably connected to the auxiliary rotating shaft, and the main rotating shaft is fixedly connected to the driving bevel gear.

[0010] As an improvement, the auxiliary limiting structure includes a plurality of evenly distributed auxiliary limiting rods fixedly connected to the upper side of the auxiliary driving turntable, and the lower side of the auxiliary mounting column is provided with auxiliary limiting grooves used in conjunction with the auxiliary limiting rods.

[0011] As an improvement, the main limiting structure includes a plurality of evenly distributed main limiting rods fixedly connected to the upper side of the main driving turntable, and the lower side of the main mounting column is provided with a main limiting groove used in conjunction with the main limiting rods.

[0012] As an improvement, the main mounting column and the auxiliary mounting column are both sleeved with a clamping ring block at the outer lower end, a conical upper cover is provided on the outer upper side of the dyeing barrel, the rear lower end of the upper cover is rotatably connected to the rear upper end of the outer side of the dyeing barrel, a feed pipe is fixedly connected to the upper side of the upper cover, the feed pipe is through-connected to the inside of the upper cover, and foot supports are fixedly connected to the front, back and both sides of the outer bottom of the dyeing barrel.

[0013] The advantages of the utility model compared with the prior art are: 1. The utility model uses two linked bevel gears to be clamped between the driving bevel gear and the driven bevel gear, so that the two driving turntables inside the dyeing chamber can rotate in two different directions, which can not only ensure the uniformity of the dye during stirring, that is, the uniformity of dyeing, but also avoid excessive wear between parts and components, thereby ensuring the service life of the machine.

[0014] 2. The utility model uses a motor and a reverse rotation structure to make the two driving turntables rotate in opposite directions. During use, there will be no emergency stop to change the direction, and the rotation in two different directions is sufficient to ensure the uniformity of the dye, so the vibration is relatively small and the noise generated is also relatively small. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a stereoscopic diagram of a rotary dyeing cheese yarn dyeing machine.

[0016] Figure 2 The utility model is a right side cross-sectional view of a rotary dyeing cheese yarn dyeing machine.

[0017] Figure 3 The utility model is a main cross-sectional view of a rotary dyeing cheese yarn dyeing machine.

[0018] Figure 4 The utility model is an enlarged schematic diagram of the auxiliary driven turntable structure of a rotary dyeing cheese yarn dyeing machine.

[0019] As shown in the figure: 1. dyeing barrel; 2. partition; 3. dyeing chamber; 4. installation chamber; 5. baffle; 6. auxiliary drive turntable; 7. drive slot; 8. main drive turntable; 9. reverse rotation structure; 10. discharge pipe; 11. solenoid valve; 12. auxiliary driven turntable; 13. auxiliary installation column; 14. auxiliary limit structure; 15. driven slot; 16. installation hole; 17. bearing; 18. main and driven turntable; 19. main installation column; 20. main limit structure; 21. connecting block; 22. handle; 23. driving bevel gear; 24. driven bevel gear; 25. linkage bevel gear; 26. driving motor; 27. auxiliary rotating shaft; 28. main rotating shaft; 29. ​​auxiliary limit rod; 30. auxiliary limit slot; 31. main limit rod; 32. main limit slot; 33. clamping ring block; 34. upper cover; 35. feeding pipe; 36. foot support. DETAILED DESCRIPTION

[0020] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0021] like Figure 1-4As shown, the utility model is provided with a dyeing barrel 1 with an upper opening, a partition 2 is installed at a lower position inside the dyeing barrel 1, and the space inside the dyeing barrel 1 is divided into an upper dyeing chamber 3 and a lower installation chamber 4, baffles 5 are arranged on both sides inside the installation chamber 4, a secondary driving turntable 6 is arranged at the bottom end inside the dyeing chamber 3, a driving card slot 7 is arranged on the upper side of the secondary driving turntable 6, a main driving turntable 8 that can rotate is arranged inside the driving card slot 7, and the main driving turntable 8 and the secondary driving turntable 6 are arranged on the upper side of the secondary driving turntable 6. A reverse rotation structure 9 is arranged between the two driving turntables so that the two driving turntables can rotate synchronously in opposite directions. A discharge pipe 10 is installed on the front side of the outside of the dyeing barrel 1. A solenoid valve 11 is arranged inside the discharge pipe 10 to facilitate the control of the opening and closing of the inside of the discharge pipe 10. A secondary driven turntable 12 is arranged on the upper side of the inside of the dyeing barrel 1. A plurality of evenly distributed secondary mounting columns 13 are installed on the lower side of the secondary driven turntable 12. A secondary limiting structure 14 is arranged between the secondary mounting column 13 and the secondary driving turntable 6. The auxiliary driven turntable 12 is driven to rotate together through the auxiliary driving turntable 6. A driven slot 15 is provided on the lower side of the auxiliary driven turntable 12. A mounting hole 16 is provided on the top of the driven slot 15. A bearing 17 is provided inside the mounting hole 16. A main driven turntable 18 is provided inside the driven slot 15. A plurality of evenly distributed main mounting columns 19 are installed on the lower side of the main driven turntable 18. A main limiting structure 20 is provided between the main mounting columns 19 and the main driving turntable 8. The main driven turntable 8 drives the main driven turntable 18 to rotate. The turntables 18 rotate together, and the two mounting columns are used to place the cheese yarns that need to be dyed. The lower ends of the main and auxiliary mounting columns are provided with clamping ring blocks 33, which can bring the cheese yarns out together when the two driven turntables are lifted. A connecting block 21 is installed on the upper side of the master and slave turntables 18. The connecting block 21 is stuck in the inside of the bearing 17 to reduce the friction between the two driven turntables when rotating. A handle 22 is installed on the upper side of the auxiliary driven turntable 12 to facilitate the two driven turntables to be lifted out with the cheese yarns.

[0022] The utility model is rotatably connected with a driving bevel gear 23 at the bottom end inside the installation chamber 4, and a driven bevel gear 24 is rotatably connected with the top end inside the installation chamber 4. There are linkage bevel gears 25 on the sides of the baffles 5 that are close to each other. The linkage bevel gear 25 is between the driving bevel gear 23 and the driven bevel gear 24 and meshes with them. A driving motor 26 that drives the driving bevel gear 23 to rotate is installed at the bottom end of the outside of the dyeing barrel 1. A tubular secondary rotating shaft 27 is installed at the lower end of the secondary driving turntable 6, which is connected to the driven bevel gear 24 through the secondary rotating shaft 27, and the secondary driving turntable 6 is rotated together with the driven bevel gear 24. A main rotating shaft 28 with a different diameter is installed at the lower end of the main driving turntable 8. The upper side diameter of the main rotating shaft 28 is smaller, which can just be inserted into the secondary rotating shaft. The interior of the driving shaft 27 is connected to the internal rotation of the auxiliary rotating shaft 27, the main rotating shaft 28 is connected to the driving bevel gear 23, a plurality of evenly distributed main limit rods 31 are installed on the upper side of the main driving turntable 8, and a main limit groove 32 is provided on the lower side of the main mounting column 19, which is convenient for installing the main mounting column 19 on the main driving turntable 8, a plurality of evenly distributed auxiliary limit rods 29 are also installed on the upper side of the auxiliary driving turntable 6, and an auxiliary limit groove 30 is provided on the lower side of the auxiliary mounting column 13, which is convenient for installing the auxiliary mounting column 13 on the auxiliary driving turntable 6, a conical upper cover 34 is provided on the upper side of the dyeing barrel 1, and a feeding pipe 35 is installed on the upper side of the outer side of the upper cover 34, and foot supports 36 are installed on the front, back and both sides of the outer bottom of the dyeing barrel 1 to support the dyeing machine.

[0023] When the utility model is implemented in a specific way, the clamping ring blocks 33 are first taken down, and the cheese yarns to be dyed are respectively sleeved on the main mounting column 19 and the auxiliary mounting column 13, and then the clamping ring blocks 33 are installed, and the main limiting rod 31 and the auxiliary limiting rod 29 are respectively inserted into the main limiting groove 32 and the auxiliary limiting groove 30. After the cheese yarns are placed, ensure that the solenoid valve 11 is closed, close the upper cover 34, inject dye into the interior of the dyeing chamber 3 through the feed pipe 35, turn on the power, and the drive motor 26 starts to rotate. The two driven turntables are driven by the two driving turntables. Through the reverse rotation structure, the cheese yarns sleeved on the main mounting column 19 and the cheese yarns sleeved on the auxiliary mounting column 13 are rotated in opposite directions to dye the cheese yarns. After dyeing, the dye can be discharged and then continued to rotate to dehydrate the cheese yarns, which is convenient for the next step of processing the cheese yarns.

[0024] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A rotary dyeing cheese yarn dyeing machine, comprising a dyeing barrel (1), characterized in that: The dyeing barrel (1) is provided with a partition (2) inside. The inside of the dyeing barrel (1) is divided into a dyeing chamber (3) and an installation chamber (4) by the partition (2) at the top and bottom. Baffles (5) are provided on both sides of the inside of the installation chamber (4). The bottom end of the inside of the dyeing chamber (3) is rotatably connected to a secondary drive turntable (6). A drive slot (7) is provided on the upper side of the secondary drive turntable (6). A main drive turntable (8) is provided inside the drive slot (7). A reverse rotation structure (9) is provided between the main drive turntable (8) and the secondary drive turntable (6). A discharge pipe (10) used in conjunction with the dyeing chamber (3) is fixedly connected to the front side of the outside of the dyeing barrel (1). The discharge pipe (10) is connected to the inside of the dyeing chamber (3). A solenoid valve (11) is provided inside the discharge pipe (10). A secondary driven turntable (12) used in conjunction with the secondary drive turntable (6) is provided on the upper side of the inside of the dyeing barrel (1). A plurality of evenly distributed auxiliary mounting columns (13) are fixedly connected to the lower side of the disk (12); an auxiliary limiting structure (14) is arranged between the auxiliary mounting columns (13) and the auxiliary driving rotating disk (6); a driven clamping slot (15) is provided on the lower side of the auxiliary driven rotating disk (12); a mounting hole (16) is provided at the top end of the driven clamping slot (15); a bearing (17) is arranged inside the mounting hole (16); a master driven rotating disk (18) is arranged inside the driven clamping slot (15); a plurality of evenly distributed main mounting columns (19) are fixedly connected to the lower side of the master driven rotating disk (18); a main limiting structure (20) is arranged between the main mounting columns (19) and the main driving rotating disk (8); a connecting block (21) used in conjunction with the bearing (17) is fixedly connected to the upper side of the master driven rotating disk (18); the connecting block (21) is clamped inside the bearing (17); and a handle (22) is fixedly connected to the upper side of the auxiliary driven rotating disk (12).

2. A rotary dyeing cheese yarn dyeing machine according to claim 1, characterized in that: The reverse rotation structure (9) comprises a driving bevel gear (23) rotatably connected to the bottom end of the interior of the installation chamber (4); the top end of the interior of the installation chamber (4) is rotatably connected to a driven bevel gear (24); the sides of the baffles (5) close to each other are rotatably connected to linkage bevel gears (25); the linkage bevel gears (25) are located on both sides between the driving bevel gear (23) and the driven bevel gear (24); the driving bevel gear (23) and the driven bevel gear (24) are both meshed with the linkage bevel gear (25); and the bottom end of the exterior of the dyeing barrel (1) is fixedly connected to a driving motor (26) used in conjunction with the driving bevel gear (23).

3. A rotary dyeing cheese yarn dyeing machine according to claim 2, characterized in that: A tubular auxiliary rotating shaft (27) is fixedly connected to the lower end of the auxiliary driving turntable (6), and the auxiliary rotating shaft (27) is fixedly connected to the driven bevel gear (24). A main rotating shaft (28) with a different diameter is fixedly connected to the lower end of the main driving turntable (8), and the upper side of the main rotating shaft (28) is inserted into the auxiliary rotating shaft (27). The main rotating shaft (28) is rotationally connected to the auxiliary rotating shaft (27), and the main rotating shaft (28) is fixedly connected to the driving bevel gear (23).

4. A rotary dyeing cheese yarn dyeing machine according to claim 1, characterized in that: The auxiliary limiting structure (14) comprises a plurality of evenly distributed auxiliary limiting rods (29) fixedly connected to the upper side of the auxiliary driving turntable (6), and the lower side of the auxiliary mounting column (13) is provided with auxiliary limiting grooves (30) used in conjunction with the auxiliary limiting rods (29).

5. The rotary dyeing cheese yarn dyeing machine according to claim 1, characterized in that: The main limiting structure (20) comprises a plurality of evenly distributed main limiting rods (31) fixedly connected to the upper side of the main driving turntable (8), and main limiting grooves (32) for use with the main limiting rods (31) are provided on the lower side of the main mounting columns (19).

6. A rotary dyeing cheese yarn dyeing machine according to claim 1, characterized in that: The lower ends of the main mounting column (19) and the auxiliary mounting column (13) are both sleeved with a clamping ring block (33); a conical upper cover (34) is provided on the upper side of the exterior of the dyeing barrel (1); the lower end of the rear side of the upper cover (34) is rotatably connected to the upper end of the rear side of the exterior of the dyeing barrel (1); a feed pipe (35) is fixedly connected to the upper side of the upper cover (34); the feed pipe (35) is connected to the interior of the upper cover (34); and foot supports (36) are fixedly connected to the front, rear and both sides of the exterior bottom of the dyeing barrel (1).

Citation Information

Patent Citations

  • Cheese dyeing machine capable of achieving reciprocating type rotary dyeing

    CN219218383U