Dyeing equipment with self-addition and recycling of dyes
By designing dye self-addition and recycling dyes, using the drive motor to drive the movement of the transmission block and the stirring shaft, combined with automatic feeding and temperature control, the existing dyeing equipment has been solved, and efficient and uniform dyeing effect has been achieved.
Patent Information
- Application Number
- CN202420968062.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing dyeing equipment is slow during the dyeing process, and the fabric may float on the surface of the dyeing solution, resulting in uneven dyeing and manual feeding is required, which is cumbersome to operate.
A dyeing equipment for self-addition and recycling of dyes was designed. The second drive motor was used to drive the transmission block on the screw to move, realize the reciprocating movement of the dyeing frame and improve the dyeing speed; at the same time, the first drive motor was used to drive the stirring rod on the stirring shaft to heat and stir the dyeing liquid to prevent uneven dyeing; the equipment was built-in water level sensor and temperature sensor, and combined with the control panel and feeding pump, automatic feeding and temperature control were realized.
The dyeing speed is improved, the uniformity of the dyeing effect is ensured, manual operation is reduced, automatic feeding and temperature control are realized, and the efficiency and convenience of the dyeing equipment are improved.
Smart Images
Figure CN222700609U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyeing equipment, in particular to a dyeing equipment with self-addition and recycling of dyes. Background Art
[0002] Dyeing means dyeing with color, also known as coloring. It refers to using chemical or other methods to affect the substance itself to make it colored. Under technical conditions, dyeing can make objects present various colors required by people and decorate life with colorful colors. In life, the most common thing that requires dyeing technology is textiles. In the textile dyeing process, dyeing equipment is needed to immerse the textiles in the dyeing liquid. After a certain immersion time, the desired color can be presented on the textiles.
[0003] In the prior art, general dyeing equipment directly immerses the cloth in the dyeing liquid, and takes out the cloth after a certain period of time. The dyeing speed is slow, and the cloth will float on the surface of the dyeing liquid, thereby affecting the dyeing effect. Moreover, if the dyeing liquid is not stirred during dyeing, the cloth will be dyed unevenly. When the dyeing liquid is insufficient, it is troublesome to add the material manually. Utility Model Content
[0004] The utility model aims to provide a dyeing device with self-adding and recycling dyes to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dyeing device with self-addition and recycling of dyes, comprising a processing table and a dyeing box, a dyeing box is provided on one side of the top of the processing table, and a liquid storage tank is provided on the processing table on one side of the dyeing box, a support plate is provided in the dyeing box, and holes are evenly provided on the support plate, a second drive motor is provided in the middle position of one side of the top of the dyeing box, and the output end of the second drive motor passes through the dyeing box and is fixedly connected to a lead screw, the other end of the lead screw is connected to the support plate, and a transmission block is provided on the lead screw, a sliding rod is provided at a position parallel to the lead screw on the other side of the dyeing box, and the other end of the sliding rod is connected to the support plate, a sliding block is provided at a position corresponding to the transmission block on the sliding rod, and a screen-shaped dyeing frame is provided between the sliding block and the transmission block, fixed blocks are provided on both sides of the dyeing frame, and the top of the fixed block is connected to the baffle through a sub-fastener.
[0006] A first drive motor is provided on a side of the dyeing box away from the liquid storage tank and located below the support plate, and an output end of the first drive motor extends into the dyeing box and is fixedly connected to a stirring shaft, stirring rods are evenly provided on the stirring shaft, and heating wires are provided on the stirring rods; an air outlet pipe is provided on the top end of a side of the dyeing box close to the liquid storage tank, and the other end of the air outlet pipe is connected to the liquid storage tank.
[0007] Preferably, a temperature sensor is provided on one side wall of the dyeing box, and a water level sensor is provided on one side below the support plate in the dyeing box.
[0008] Preferably, a feed pump is provided on the top of the liquid storage tank, and a liquid inlet pipe of the feed pump is connected to the bottom of one side of the liquid storage tank, and the liquid delivery pipe of the feed pump extends into the dyeing box.
[0009] Preferably, legs are provided around the bottom of the processing table, and a horizontal plate is provided between the legs at the bottom of the processing table, and a recovery box is provided at the top of the horizontal plate corresponding to the position of the dyeing box, the top of the recovery box is connected to the bottom of the dyeing box through a pipe, and a solenoid valve is provided in the pipe at the bottom of the dyeing box.
[0010] Preferably, a control panel is provided at the top of the dyeing box on one side away from the liquid storage tank, and a material taking door is fixedly connected to the position of the dyeing frame at the top of the dyeing box via a hinge.
[0011] The relevant features and beneficial technical effects of the present technical solution include as follows: the dyeing equipment with self-adding and recycling of dyes drives the transmission block on the screw rod to move through the second driving motor, so that the transmission block drives the dyeing frame to move, so that the dyeing frame moves back and forth in the dyeing liquid under the action of the transmission block and the sliding block on the screw rod and the sliding rod, thereby increasing its dyeing speed. When the cloth is dyed, the first driving motor can be started to drive the stirring rod on the stirring shaft to rotate at a uniform speed to heat and stir the dyeing liquid to prevent uneven dyeing of the cloth. The information transmitted by the water level sensor and the temperature sensor can be processed through the control system in the control panel, and the electric heating wire and the feeding pump can be started in conjunction to facilitate automatic feeding. At the same time, the waste material can also be recycled and reused. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the main structure of the utility model.
[0013] Figure 2 It is a schematic diagram of the main cross-sectional structure of the dyeing box of the present utility model.
[0014] Figure 3 It is a schematic diagram of the main cross-sectional structure of the dyeing frame of the present invention.
[0015] Figure 4 It is a schematic diagram of the top view and cross-sectional structure of the dyeing box and dyeing frame of the utility model.
[0016] Figure 5 It is a side structural schematic diagram of the dyeing box and control panel of the utility model.
[0017] Figure 6 It is a schematic diagram of the top view of the dyeing box of the utility model.
[0018] In the figure: 1. processing table; 2. dyeing box; 3. first drive motor; 4. recovery box; 5. horizontal plate; 6. second drive motor; 7. air outlet pipe; 8. feed pump; 9. liquid storage tank; 10. dyeing frame; 11. screw rod; 12. slide rod; 13. temperature sensor; 14. water level sensor; 15. support plate; 16. stirring rod; 17. solenoid valve; 18. stirring shaft; 19. fixed block; 20. baffle; 21. slide block; 22. transmission block; 23. control panel. DETAILED DESCRIPTION
[0019] See also Figure 1-6 The utility model provides an embodiment: a dyeing device for self-adding and recycling dyes, comprising a processing table 1 and a dyeing box 2, a dyeing box 2 is provided on one side of the top of the processing table 1, a control panel 23 is provided on the top of the dyeing box 2 away from the liquid storage tank 9, and a material taking door is fixedly connected to the position of the dyeing frame 10 at the top of the dyeing box 2 through a hinge, and a liquid storage tank 9 is provided on the processing table 1 on one side of the dyeing box 2, a support plate 15 is provided in the dyeing box 2, and holes are evenly provided on the support plate 15, a second drive motor 6 is provided at the middle position of one side of the top of the dyeing box 2, and the output end of the second drive motor 6 passes through the dyeing box 2 and is fixedly connected with a lead screw 11, the other end of the lead screw 11 is connected to the support plate 15, and a transmission block 22 is provided on the lead screw 11, a slide bar 12 is provided at the other side of the dyeing box 2 parallel to the lead screw 11, and the other end of the slide bar 12 is connected to the support plate 15, and the slide bar 12 corresponds to the transmission block 22 A sliding block 21 is provided at the position, and a dyeing frame 10 in the shape of a screen is provided between the sliding block 21 and the transmission block 22. Fixed blocks 19 are provided on both sides of the dyeing frame 10, and the top of the fixed block 19 is connected to the baffle 20 by a snap buckle, so that the staff can place a certain amount of cloth in the dyeing frame 10, and then connect the baffle 20 to the fixed block 19 by the snap buckle to prevent the cloth from floating on the surface during dyeing, and then close the material taking door, start the second drive motor 6, so that it drives the transmission block 22 on the screw rod 11 to move, so that the transmission block 22 drives the dyeing frame 10 to move, so that the dyeing frame 10 moves back and forth in the dyeing liquid under the action of the transmission block 22 and the sliding block 21 on the screw rod 11 and the slide bar 12, which can increase its dyeing speed. When the dyeing time reaches the specified time, the control system in the control panel 23 can control the dyeing frame 10 to move up to the surface of the dyeing liquid to prevent the dyeing time from being too long and affecting the dyeing effect.
[0020] A first drive motor 3 is provided on a side of the dyeing box 2 away from the liquid storage tank 9 and below the support plate 15, and the output end of the first drive motor 3 extends into the dyeing box 2 and is fixedly connected to a stirring shaft 18, on which stirring rods 16 are evenly arranged, and on which electric heating wires are arranged. When the cloth is dyed, the first drive motor 3 is started to drive the stirring rods 16 on the stirring shaft 18 to rotate at a uniform speed to heat and stir the dyeing liquid, thereby preventing uneven dyeing of the cloth.
[0021] An air outlet pipe 7 is provided at the top of one side of the dyeing box 2 close to the liquid storage tank 9, and the other end of the air outlet pipe 7 is connected to the liquid storage tank 9. A temperature sensor 13 is provided on one side wall of the dyeing box 2, and a water level sensor 14 is provided on one side below the support plate 15 in the dyeing box 2. When the device is dyeing the cloth, it can heat the dyeing liquid through the electric heating wire, and then sense whether the temperature of the dyeing liquid meets the dyeing temperature of the cloth through the temperature sensor 13, so as to facilitate timely adjustment so that the temperature is within the most suitable dyeing range. At the same time, liquid can be added in time through the action of the water level sensor 14 to prevent the dyeing liquid from drying up. When heating, a large amount of hot air will be generated in the dyeing box 2, and the hot air can be discharged to the liquid storage tank 9 through the air outlet pipe 7 for preheating, so as to shorten the subsequent heating speed.
[0022] A feeding pump 8 is provided on the top of the liquid storage tank 9, and the liquid inlet pipe of the feeding pump 8 is connected to the bottom of one side of the liquid storage tank 9, and the liquid delivery pipe of the feeding pump 8 extends into the dyeing box 2, so that the feeding pump 8 is started before the device is started, and the dyeing liquid in the liquid storage tank 9 is sent into the dyeing box 2. When the water level sensor 14 in the device senses that the dyeing liquid has dropped to a lower position, the information can be sent to the control panel 23, and then the control panel 23 transmits the information to the control system, so that the feeding pump 8 can automatically transport the dyeing liquid into the dyeing box 2, and automatic feeding can be realized.
[0023] Legs are provided around the bottom of the processing table 1, and a horizontal plate 5 is provided between the legs at the bottom of the processing table 1, and a recovery box 4 is provided at the top of the horizontal plate 5 corresponding to the position of the dyeing box 2. The top of the recovery box 4 is connected to the bottom of the dyeing box 2 through a pipeline, and a solenoid valve 17 is provided in the pipeline at the bottom of the dyeing box 2. After a batch of cloth is dyed, the solenoid valve 17 is controlled to open through the control panel 23, so that the residual dyeing liquid in the dyeing box 2 flows into the recovery box 4 through the pipeline, and then can be sent back to the liquid storage tank 9 after being processed in the recovery box 4, which can save certain resources.
[0024] When it is needed, the staff can start the feeding pump 8 on the control panel 23 to feed the dyeing liquid in the liquid storage tank 9 into the dyeing box 2, and then start the electric heating wire to heat the dyeing liquid to make the temperature within a certain dyeing range. When the temperature sensor 13 senses that the temperature is suitable for dyeing, it can remind the staff to dye, so that the staff can open the material collection door, place a certain amount of cloth in the dyeing frame 10, and then connect the baffle 20 to the fixing block 19 through the snap buckle to prevent the cloth from floating on the surface during dyeing.
[0025] The material taking door is closed, and the second driving motor 6 is started to drive the transmission block 22 on the screw rod 11 to move, and the transmission block 22 drives the dyeing frame 10 to move, so that the dyeing frame 10 moves reciprocatingly up and down in the dyeing liquid under the action of the transmission block 22 and the sliding block 21 on the screw rod 11 and the sliding rod 12, so as to increase its dyeing speed. At the same time, the first driving motor 3 can be started to drive the stirring rod 16 on the stirring shaft 18 to rotate at a uniform speed to heat and stir the dyeing liquid to prevent uneven dyeing of the cloth.
[0026] When dyeing cloth, the water level sensor 14 can sense that the dyeing liquid has dropped to a lower position, and send the information to the control panel 23, which then transmits the information to the control system, so that the feeding pump 8 can automatically transport the dyeing liquid into the dyeing box 2, and automatic feeding can be realized. When the dyeing time reaches the specified time, the control system in the control panel 23 can control the dyeing frame 10 to move up to the surface of the dyeing liquid to prevent the dyeing time from being too long and affecting the dyeing effect. After a batch of cloth is dyed, the control panel 23 can be used to control the solenoid valve 17 to open, so that the residual dyeing liquid in the dyeing box 2 flows into the recovery box 4 through the pipeline, and then can be sent back to the liquid storage tank 9 after being processed in the recovery box 4, which can save certain resources.
Claims
1. A dyeing device for self-addition and recycling of dyes, characterized in that: The invention comprises a processing table (1) and a dyeing box (2), wherein a dyeing box (2) is provided on one side of the top of the processing table (1), and a liquid storage tank (9) is provided on the processing table (1) on one side of the dyeing box (2), a support plate (15) is provided inside the dyeing box (2), and holes are evenly provided on the support plate (15), a second drive motor (6) is provided at a middle position on one side of the top of the dyeing box (2), and an output end of the second drive motor (6) passes through the dyeing box (2) and is fixedly connected to a lead screw (11), the other end of the lead screw (11) is connected to the support plate (15), and a transmission block (22) is provided on the lead screw (11), a slide rod (12) is provided on the other side of the dyeing box (2) at a position parallel to the lead screw (11), and the other end of the slide rod (12) is connected to the support plate (15), and a corresponding transmission block (22) is provided on the slide rod (12). A sliding block (21) is provided at the position of the block (22), and a dyeing frame (10) in the shape of a screen is provided between the sliding block (21) and the transmission block (22), and fixed blocks (19) are provided on both sides of the dyeing frame (10), and the top of the fixed block (19) is connected to the baffle (20) through a snap fastener; a first drive motor (3) is provided at a position below the support plate (15) on the side of the dyeing box (2) away from the liquid storage tank (9), and the output end of the first drive motor (3) extends into the dyeing box (2) and is fixedly connected to a stirring shaft (18), stirring rods (16) are evenly provided on the stirring shaft (18), and the stirring rods (16) are all provided with electric heating wires; an air outlet pipe (7) is provided at the top of the side of the dyeing box (2) close to the liquid storage tank (9), and the other end of the air outlet pipe (7) is connected to the liquid storage tank (9).
2. The dyeing equipment for self-addition and recycling of dyes according to claim 1, characterized in that: A temperature sensor (13) is provided on one side wall of the dyeing box (2), and a water level sensor (14) is provided on one side below the support plate (15) in the dyeing box (2).
3. The dyeing equipment for self-addition and recycling of dyes according to claim 1, characterized in that: A feeding pump (8) is provided on the top of the liquid storage tank (9), and a liquid inlet pipe of the feeding pump (8) is connected to the bottom of one side of the liquid storage tank (9), and the liquid feeding pipe of the feeding pump (8) extends into the dyeing box (2).
4. The dyeing equipment for self-addition and recycling of dyes according to claim 1, characterized in that: The bottom of the processing table (1) is provided with legs all around, and a horizontal plate (5) is provided between the legs at the bottom of the processing table (1), and a recovery box (4) is provided at the top of the horizontal plate (5) at a position corresponding to the dyeing box (2), the top of the recovery box (4) is connected to the bottom of the dyeing box (2) via a pipe, and a solenoid valve (17) is provided in the pipe at the bottom of the dyeing box (2).
5. The dyeing equipment for self-addition and recycling of dyes according to claim 1, characterized in that: A control panel (23) is provided at the top of a side of the dyeing box (2) away from the liquid storage tank (9), and a material taking door is fixedly connected to the top of the dyeing box (2) at a position corresponding to the dyeing frame (10) via a hinge.