A tension-free continuous conveying roller
By designing a tension-free continuous conveying drum, the continuous treatment of fabric fabrics is solved by using water flow and flip strips, and the deformation problems caused by low processing efficiency and tension in the prior art are solved, and efficient and tension-free fabric treatment is achieved.
Patent Information
- Application Number
- CN202421442184.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The prior art requires a loading treatment when treating fabric fabrics before dyeing and finishing, which is inefficient and causes the fabric fabric to be subjected to warp tension, resulting in deformation of the crepe.
A tension-free continuous conveying drum is designed. By setting a nozzle and a flow guide at one end of the inlet tube away from the cylinder, the water flow drives the fabric movement, and a twisting strip is set in the cylinder for rolling treatment.
Continuous treatment of fabric fabric is achieved, avoiding excessive tension caused by the use of cloth guide rollers, and ensuring that the shape of fabric fabric remains unchanged.
Smart Images

Figure CN222700611U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to dyeing and finishing pre-treatment, printing and dyeing and post-finishing processes, and more specifically, it relates to a tension-free continuous conveying roller. Background Art
[0002] A tension-free continuous conveying roller is used in the textile dyeing and finishing industry. It can move in a circle to roll and process fabrics. It is used for descaling, bleaching, dyeing and finishing before dyeing and finishing.
[0003] When processing fabrics, the equipment in the prior art needs to process the fabrics in pieces, and the continuous long fabrics are cut into short fabrics of about 50 meters. The fabrics need to be processed piece by piece, which is inefficient and has high costs such as labor, water and steam. At present, a washing machine that can continuously process fabrics has also been developed on the market. Through the movement of the guide roller, the fabric can be continuously passed through the washing machine. After the fabric passes through the guide roller, the fabric will be subjected to warp tension. The more guide rollers the fabric passes through, the greater the increase in warp tension. However, when the fabric has a wrinkling effect, the tension generated by the guide roller will cause the wrinkle to be radially stretched and deformed, causing the wrinkle to lose its original shape.
[0004] Therefore, new solutions need to be proposed to solve this problem. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a tension-free continuous conveying roller capable of continuously conveying fabrics.
[0006] The above technical purpose of the utility model is achieved through the following technical solutions: a tension-free continuous conveying roller, comprising a cylinder and a driving assembly for driving the cylinder to rotate, one end of the cylinder is closed and the other end is open, the closed end of the cylinder is the cloth inlet end, and the open end of the cylinder is the cloth outlet end, a plurality of cloth turning strips are annularly arranged on the inner wall of the cylinder, the cloth inlet end of the cylinder is provided with a cloth inlet pipe communicated with the inside of the cylinder, the end of the cloth inlet pipe away from the cylinder is provided with a nozzle communicated with the cloth inlet pipe, and the nozzle is provided with a guide member for limiting the flow of water toward the cylinder.
[0007] The utility model is further configured as follows: the width of the cloth turning strip gradually decreases from one end to the other end, the narrower end of the cloth turning strip faces the cloth outlet end of the cylinder, and the wider end of the cloth turning strip faces the cloth inlet end of the cylinder.
[0008] The utility model is further configured as follows: the driving assembly comprises a sprocket wheel fixedly connected to the cylinder body and a plurality of supporting roller assemblies, and the supporting roller assemblies comprise rollers and wheel seats.
[0009] The utility model is further configured as follows: a first support ring is provided at one end of the sprocket, a second support ring is sleeved on the outer wall of the cloth outlet end of the cylinder, the lower part of the first support ring is supported by two support roller assemblies and the end of the first support ring away from the cylinder also abuts against a support roller assembly, and the lower part of the second support ring is supported by two support roller assemblies.
[0010] The utility model is further configured as follows: the interior of the flap strip is hollow, and a plurality of holes are formed on the surface of the flap strip.
[0011] The utility model is further configured as follows: the cloth inlet pipe includes an inlet portion, the inlet portion is located at one end of the cloth inlet pipe away from the cylinder, the inner diameter of the inlet portion gradually decreases from one end to the other end, the end of the inlet portion with a smaller inner diameter faces the cylinder, and the end of the inlet portion with a larger inner diameter is away from the cylinder.
[0012] The utility model is further configured as follows: the nozzle is located on the inlet part and communicates with the interior of the inlet part, the guide member includes an integrally formed fixed flange and a guide ring, the fixed flange is fixedly connected to the end of the inlet part away from the cylinder, the guide ring extends into the interior of the inlet part and forms a gap with the inner wall of the inlet part, and the gap toward the opening of the inlet part is closed by the fixed flange.
[0013] The utility model is further configured as follows: a plurality of reinforcing ribs are arranged on the outer wall of the cylinder along the length direction of the cylinder, and the reinforcing ribs are sleeved on the outer wall of the cylinder.
[0014] In summary, the utility model has the following beneficial effects:
[0015] The utility model provides a nozzle communicated with the cloth inlet pipe at one end of the cloth inlet pipe away from the cylinder, and a flow guide member for limiting the water flow toward the cylinder is provided on the nozzle. When in use, the nozzle is connected to a water pump, and the water pump pumps water from the nozzle into the cloth inlet pipe, and the water flow flows toward the inside of the cylinder through the flow guide member. When the fabric to be processed is transmitted to the cloth inlet pipe, the fabric will contact with the water flow, and the water flow will drive the fabric to move, so that the fabric is continuously transmitted to the cylinder by the water flow for processing. Under the action of the water flow and the cloth turning strip in the cylinder, the fabric continuously rolls and moves to the outlet end, and finally the fabric exits the drum from the cloth outlet end, so that the fabric can be continuously processed, and it is also avoided to use the cloth guide roller to transport the cloth, and the fabric is subjected to excessive tension and cannot achieve the effects of wrinkling, fluffy, etc. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 for Figure 1 The enlarged schematic diagram of the middle A part;
[0018] Figure 3 It is a partial cross-sectional view of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the inlet pipe in the utility model.
[0020] In the figure: 1. Cylinder; 2. Cloth turning strip; 3. Cloth inlet pipe; 4. Nozzle; 5. Guide piece; 6. Support roller assembly; 7. First support ring; 8. Second support ring; 9. Fixed flange; 10. Guide ring; 11. Reinforcing rib; 12. Sprocket; 13. Inlet part. DETAILED DESCRIPTION
[0021] The utility model is described in detail below in conjunction with the accompanying drawings and embodiments.
[0022] Embodiment: A tension-free continuous conveying roller, such as Figure 1-Figure 4 As shown, it includes a cylinder 1 and a driving assembly for driving the cylinder 1 to rotate, the driving assembly can drive the cylinder 1 to make a circular motion or periodically swing back and forth with the center line of the cylinder 1 as the axis, one end of the cylinder 1 is closed and the other end is open, the closed end of the cylinder 1 is the cloth inlet end, and the open end of the cylinder 1 is the cloth outlet end, a plurality of cloth turning strips 2 are annularly arranged on the inner wall of the cylinder 1, the cloth inlet end of the cylinder 1 is provided with a cloth inlet pipe 3 communicated with the inside of the cylinder 1, and the end of the cloth inlet pipe 3 away from the cylinder 1 is provided with a nozzle 4 communicated with the cloth inlet pipe 3, and the nozzle 4 is arranged on the end of the cloth inlet pipe 3 away from the cylinder 1. The nozzle 4 is provided with a guide member 5 for limiting the flow of water toward the cylinder 1. When in use, the nozzle 4 is connected to a water pump, which pumps water from the nozzle 4 into the fabric inlet pipe 3. The water flows toward the inside of the cylinder 1 through the guide member 5. When the fabric to be processed is conveyed into the fabric inlet pipe 3, the fabric will contact with the water flow, and the water flow will drive the fabric to move, so that the fabric is continuously conveyed to the cylinder 1 for processing, and the use of fabric guide rollers to transport the fabric is avoided, thereby avoiding deformation of the crepe fabric due to excessive tension.
[0023] When the cylinder 1 is turned over, the turning strip 2 can stir the water flow and can also squeeze and beat the fabric to treat the fabric.
[0024] like Figure 3As shown, the width of the cloth-turning strip 2 gradually decreases from one end to the other end, the narrower end of the cloth-turning strip 2 faces the cloth-outlet end of the cylinder 1, and the wider end of the cloth-turning strip 2 faces the cloth-inlet end of the cylinder 1. The cloth-turning strip 2 will make a circular motion with the cylinder 1. When the cloth-turning strip 2 located at the bottom of the cylinder 1 rotates with the cylinder 1 and moves to the middle of the cylinder 1, the side of the cloth-turning strip 2 will become the top surface of the cloth-turning strip 2. Since the width of the cloth-turning strip 2 gradually decreases from one end to the other end, the top surface of the cloth-turning strip 2 that moves to the middle of the cylinder 1 will present a water-guiding slope, the side of the cloth-turning strip 2 facing the cloth-inlet end of the cylinder 1 is higher, and the side of the cloth-turning strip 2 facing the cloth-outlet end of the cylinder 1 is lower, which can further guide the flow of water in the cylinder 1, and the water flow can drive the fabric, thereby making the cloth transport effect of the conveying roller better.
[0025] like Figure 1 , Figure 2 As shown, the driving assembly includes a sprocket 12 fixedly connected to the cylinder 1 and a plurality of supporting roller assemblies 6, the supporting roller assembly 6 includes a roller and a wheel seat, and a first supporting ring 7 is provided at one end of the sprocket 12, and a second supporting ring 8 is provided on the outer wall of the cloth outlet end of the cylinder 1, the lower part of the first supporting ring 7 is supported by two supporting roller assemblies 6 and the end of the first supporting ring 7 away from the cylinder 1 is also in contact with the supporting roller assembly 6, which can support the rotation of the cylinder 1 and prevent the roller from moving toward the side of the cloth inlet pipe 3, and the lower part of the second supporting ring 8 is supported by two supporting roller assemblies 6, the sprocket 12 is connected to the motor through a chain, the motor drives the sprocket 12, the sprocket 12 drives the cylinder 1, and the cylinder 1 rotates on the supporting roller assembly 6, thereby realizing the rotation of the cylinder 1, and the rotation direction and rotation speed of the cylinder 1 can be controlled by controlling the motor.
[0026] like Figure 3 As shown, the interior of the flap strip 2 is hollow, and a plurality of holes are provided on the surface of the flap strip 2. The hollow interior of the flap strip 2 can contain liquid, and the liquid enters the interior of the flap strip 2 through the holes. During the lifting process of the flap strip 2, the flap strip 2 will move above the liquid level, and the water inside the flap strip 2 will flow out from the holes to flush the fabric, thereby improving the treatment effect of the fabric.
[0027] like Figure 4 As shown, the cloth inlet pipe 3 includes an inlet portion 13, which is located at one end of the cloth inlet pipe 3 away from the cylinder 1, and the inner diameter of the inlet portion 13 gradually decreases from one end to the other end. The end of the inlet portion 13 with a smaller inner diameter faces the cylinder 1, and the end of the inlet portion 13 with a larger inner diameter is away from the cylinder 1. That is, the larger opening of the inlet portion 13 can better guide the fabric material into the cloth inlet pipe 3, making the transmission more stable.
[0028] like Figure 4As shown, the nozzle 4 is located on the inlet portion 13 and communicates with the interior of the inlet portion 13, the guide member 5 includes an integrally formed fixed flange 9 and a guide ring 10, the fixed flange 9 is fixedly connected to the end of the inlet portion 13 away from the cylinder 1, the guide ring 10 extends into the interior of the inlet portion 13 and forms a gap with the inner wall of the inlet portion 13, the water flow generated by the water pump enters from the nozzle 4 into the gap between the inner wall of the inlet portion 13 and the guide ring 10, the gap at the opening of the inlet portion 13 is closed by the fixed flange 9, and the water flow can only move toward the cylinder 1, thereby driving the fabric.
[0029] like Figure 1 As shown, a plurality of reinforcing ribs 11 are provided on the outer wall of the cylinder 1 along the length direction of the cylinder 1. The reinforcing ribs 11 are sleeved on the outer wall of the cylinder 1. The reinforcing ribs 11 can increase the strength and rigidity of the cylinder 1, thereby extending the service life of the washing machine drum.
[0030] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A tension-free continuous conveying roller, characterized in that: The invention comprises a cylinder (1) and a driving assembly for driving the cylinder (1) to rotate, wherein one end of the cylinder (1) is closed and the other end is open, the closed end of the cylinder (1) is a cloth inlet end, and the open end of the cylinder (1) is a cloth outlet end, a plurality of cloth turning strips (2) are arranged in an annular manner on the inner wall of the cylinder (1), the cloth inlet end of the cylinder (1) is provided with a cloth inlet pipe (3) communicating with the inside of the cylinder (1), the end of the cloth inlet pipe (3) away from the cylinder (1) is provided with a nozzle (4) communicating with the cloth inlet pipe (3), and the nozzle (4) is provided with a flow guide (5) for limiting the flow of water toward the cylinder (1).
2. The tension-free continuous conveying roller according to claim 1, characterized in that: The width of the cloth turning strip (2) gradually decreases from one end to the other end, the narrower end of the cloth turning strip (2) faces the cloth outlet end of the cylinder (1), and the wider end of the cloth turning strip (2) faces the cloth inlet end of the cylinder (1).
3. The tension-free continuous conveying roller according to claim 1, characterized in that: The driving assembly comprises a sprocket (12) fixedly connected to the cylinder (1) and a plurality of supporting roller assemblies (6), wherein the supporting roller assemblies (6) comprise rollers and wheel seats.
4. The tension-free continuous conveying roller according to claim 3, characterized in that: A first support ring (7) is provided at one end of the sprocket (12); a second support ring (8) is sleeved on the outer wall of the cloth outlet end of the cylinder (1); the lower part of the first support ring (7) is supported by two support roller assemblies (6) and the end of the first support ring (7) away from the cylinder (1) also contacts the support roller assemblies (6); the lower part of the second support ring (8) is supported by the two support roller assemblies (6).
5. The tension-free continuous conveying roller according to claim 1, characterized in that: The interior of the flap strip (2) is hollow, and a plurality of holes are provided on the surface of the flap strip (2).
6. The tension-free continuous conveying roller according to claim 1, characterized in that: The cloth inlet pipe (3) comprises an inlet portion (13), wherein the inlet portion (13) is located at one end of the cloth inlet pipe (3) away from the cylinder (1), and the inner diameter of the inlet portion (13) gradually decreases from one end to the other end, the end of the inlet portion (13) with a smaller inner diameter faces the cylinder (1), and the end of the inlet portion (13) with a larger inner diameter is away from the cylinder (1).
7. The tension-free continuous conveying roller according to claim 6, characterized in that: The nozzle (4) is located on the inlet portion (13) and communicates with the interior of the inlet portion (13); the flow guide (5) comprises an integrally formed fixed flange (9) and a flow guide ring (10); the fixed flange (9) is fixedly connected to an end of the inlet portion (13) away from the cylinder (1); the flow guide ring (10) extends into the interior of the inlet portion (13) and forms a gap with the inner wall of the inlet portion (13); the gap at the opening of the inlet portion (13) is closed by the fixed flange (9).
8. The tension-free continuous conveying roller according to claim 1, characterized in that: A plurality of reinforcing ribs (11) are arranged on the outer wall of the cylinder (1) along the length direction of the cylinder (1), and the reinforcing ribs (11) are sleeved on the outer wall of the cylinder (1).