A grouting device
By designing a grouting device including a stirring device and a crushing device, the existing grouting device has solved the problem of low efficiency and difficult to fix the grouting pipe when stirring concrete, so as to achieve uniform stirring of concrete and stable fixation of grouting pipes, improving work efficiency and safety.
Patent Information
- Application Number
- CN202421000101.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing grouting devices are inefficient when stirring concrete and have a sore arms, and the grouting pipes are difficult to fix when filling wall cracks, resulting in increased waste and operational strength in manual handhelds.
A grouting device including a mixing device and a crushing device is designed. The mixing device achieves uniform stirring of concrete through a mixing motor, a mixing column and a mixing leaf. The crushing device performs fine stirring by a crushing motor, a mixing thread blade and a crushing bowl; at the same time, the grouting tube achieves adjustable height and fixation through a grouting tube lifting column, a grouting tube fixing clip and a grouting slide.
It improves the mixing uniformity of concrete, reduces the time and labor intensity of manual mixing, reduces the instability of grouting pipes when filling walls, and improves the working efficiency and safety of grouting equipment.
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Figure CN222701580U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of civil engineering, and more specifically to a grouting device. Background Art
[0002] The grouting device is a professional construction machine used for grouting, plugging leaks and reinforcing structures of cracks, expansion joints, construction joints and structural joints in various buildings and underground concrete woodwork. It is mostly used in the field of civil engineering technology. The grouting device does not require grooving for plugging leaks, has high pressure, high efficiency and good quality.
[0003] The existing grouting device may have some problems in actual use, as follows:
[0004] Firstly, the working principle of the grouting device is to pour the manually mixed concrete into the grouting device, and the grouting device will inject it into the cracks that need to be filled. However, in the process of manual mixing, the mixing may be laborious and difficult to mix evenly due to the wide variety of concrete being mixed. The arms may become sore if the mixing time is too long, and the stirring blades in the mixing barrel can only mix most of the concrete evenly, and cannot achieve more detailed mixing. These factors will cause uneven mixing of the concrete, and the concrete will get stuck in the device when it is running, affecting work efficiency, and will also cause certain damage to the machine over time.
[0005] Secondly, the grouting pipe of the grouting device is usually a rubber hose. When the traditional grouting device is used to fill the ground, it is only necessary to insert the pipe mouth of the grouting pipe into the place that needs to be filled. However, relative to the wall, the grouting pipe will become very heavy when the grouting device is working because the grouting pipe is a rubber hose and the pipe is filled with concrete. As a result, the grouting pipe cannot be fixed on the wall. It is necessary to manually hold the grouting pipe to inject concrete into the wall, which not only wastes manpower, but also increases the intensity of the work when cracks need to be filled in higher walls. Utility Model Content
[0006] In order to overcome the above defects of the prior art, the utility model provides a grouting device to solve the problems existing in the above background technology.
[0007] The utility model provides the following technical scheme: a grouting device, comprising a stirring device and a crushing device, wherein the stirring device comprises a stirring motor, a stirring column is fixedly connected to the bottom of the stirring motor, stirring blades are fixedly connected to the four sides of the stirring column, the stirring barrel cover is fixedly sleeved on the outer side of the stirring column, a stirring hole is provided in the middle of the stirring barrel cover, a discharge cover is movably connected to the bottom of the stirring barrel cover, a fixed lock buckle is fixedly sleeved on the top of the discharge cover, fixing screw holes are provided inside the fixing lock buckle, fixing screws are provided on the outer side of the fixing lock buckle, a stirring barrel is fixedly connected to the bottom of the stirring barrel cover, and a stirring barrel is provided at the bottom of the stirring barrel cover. A stirring port, the stirring device includes a stirring motor, a stirring rod is fixedly connected to one side of the stirring motor, and the stirring rod is fixedly connected with stirring threaded blades around it, a stirring bowl is fixedly connected to the outer side of the stirring port, a stirring rod hole is provided on one side of the stirring bowl, a stirring port is provided inside the stirring bowl, a slurry discharge connecting pipe is fixedly connected to the other side of the stirring bowl, a grouting pipe is fixedly connected to one side of the slurry discharge connecting pipe, a stirring port is fixedly connected to the bottom of the stirring port, a grouting pipe lifting column is movably connected to one side of the grouting pipe, the grouting pipe lifting column includes a grouting pipe fixing clamp, and a grouting pipe fixing clamp is movably connected to one side of the grouting pipe.
[0008] Furthermore, a grouting pipe fixing port is provided inside the grouting pipe fixing clamp, a fixing threaded hole is provided on one side of the grouting pipe fixing clamp, a fixing threaded rod is provided on one side of the grouting pipe fixing clamp, a fixing nut is provided on one side of the grouting pipe fixing clamp, a grouting inner sleeve column is fixedly connected to the bottom of the grouting pipe fixing clamp, a grouting column lifting ruler is provided on one side of the grouting inner sleeve column, a grouting outer column is fixedly sleeved on the outer side of the grouting inner sleeve column, the grouting pipe lifting column comprises a lifting crank cover, a grouting slide is fixedly connected to the inside of the lifting crank cover, a lifting crank arm is fixedly connected to one side of the lifting crank cover, an equipment moving vehicle is fixedly connected to the bottom of the grouting outer column, the equipment moving vehicle comprises an equipment fixing plate, and the equipment fixing plate is fixedly connected to the grouting outer column.
[0009] Furthermore, the bottom of the crushing bowl is fixedly connected with an equipment fixing plate.
[0010] Furthermore, the stirring blades are in three groups and are evenly distributed on the stirring column.
[0011] Furthermore, a hole is provided on the other side of the mixing bowl, and the hole corresponds to the pulp outlet connecting pipe.
[0012] Furthermore, a movable opening of a lifting ruler is opened on one side of the grouting outer column, and the lifting handle cover can be snapped on the grouting column lifting ruler.
[0013] Technical effects and advantages of the utility model:
[0014] 1. The grouting device is to inject the manually mixed concrete into the cracks that need to be filled. When manually mixing concrete, it is laborious to mix the concrete because of the variety of concrete types. It is not easy to mix evenly and the mixing time is too long, which will cause arm soreness. The setting of the crushing threaded blade, the crushing rod and the crushing bowl allows the concrete to be mixed more carefully after being poured into the mixing barrel by manual mixing and stirred in the mixing barrel, so that the concrete is fully and evenly mixed.
[0015] 2. The grouting column lifting ruler, grouting pipe fixing clamp and grouting slide are provided. The grouting pipe of the traditional grouting device is a rubber hose. When filling cracks on the ground, you only need to insert the grouting pipe mouth into the crack. Compared with the filling of cracks in the wall, the grouting pipe will become very heavy because it is filled with concrete, which makes it impossible to insert the grouting pipe into the wall. Through the setting of the grouting column lifting ruler, grouting pipe fixing clamp and grouting slide, the height of the grouting pipe lifting column can be adjusted according to the height of the wall where the cracks need to be filled. Then, the grouting pipe can be fixed with the grouting pipe fixing clamp to allow the grouting device to operate autonomously. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the stirring device of the utility model.
[0018] Figure 3 This is a schematic diagram of the structure of the stirring barrel device of the present utility model.
[0019] Figure 4 It is a schematic diagram of the cross-sectional structure of the crushing device of the utility model.
[0020] Figure 5 It is a schematic diagram of the structure of the crushing and transmission device of the utility model.
[0021] Figure 6 It is a schematic structural diagram of the grouting pipe lifting column device of the utility model.
[0022] Figure 7 This is a schematic structural diagram of the lifting column rocker device of the utility model.
[0023] Figure 8 This is a schematic diagram of the structure of the equipment moving and fixing device of the utility model.
[0024] The accompanying drawings are marked as follows: 1. stirring device; 101. stirring motor; 102. stirring column; 103. stirring blade; 104. stirring barrel cover; 105. stirring hole; 106. fixing lock; 1061. fixing screw; 1062. fixing screw hole; 107. discharge cover; 108. stirring barrel; 109. stirring port; 2. crushing device; 201. crushing motor; 202. crushing threaded blade; 203. crushing rod; 204. crushing rod hole; 205. crushing bowl; 206. 6. Crushing mouth; 207. Slurry outlet connecting pipe; 208. Grouting pipe; 3. Grouting pipe lifting column; 301. Grouting outer column; 302. Grouting inner sleeve column; 303. Grouting column lifting ruler; 304. Grouting pipe fixing clamp; 3041. Grouting pipe fixing mouth; 3042. Fixed threaded hole; 3043. Fixed threaded rod; 3044. Fixed nut; 305. Lifting rocker cover; 306. Grouting slide; 307. Lifting rocker; 4. Equipment moving vehicle; 401. Equipment fixing plate. DETAILED DESCRIPTION
[0025] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The grouting device involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0026] Reference Figure 1-8The utility model provides a grouting device, including a stirring device 1 and a crushing device 2. The stirring device 1 includes a stirring motor 101, a stirring column 102 is fixedly connected to the bottom of the stirring motor 101, stirring blades 103 are fixedly connected to the four sides of the stirring column 102, a stirring barrel cover 104 is fixedly sleeved on the outer side of the stirring column 102, a stirring hole 105 is provided in the middle of the stirring barrel cover 104, a discharge cover 107 is movably connected to the bottom of the stirring barrel cover 104, a fixed lock buckle 106 is fixedly sleeved on the top of the discharge cover 107, a fixing screw hole 1062 is provided inside the fixing lock buckle 106, a fixing screw 1061 is provided on the outer side of the fixing lock buckle 106, a stirring barrel 108 is fixedly connected to the bottom of the stirring barrel cover 104, the discharge cover 107 is opened to pour the manually stirred concrete into the stirring barrel 108, a stirring port 109 is provided at the bottom of the stirring barrel 108, and the crushing device 2 includes a stirring barrel 108, a stirring barrel 108, and a ... The mixing motor 201 includes a mixing rod 203 fixedly connected to one side of the mixing motor 201, a mixing threaded blade 202 fixedly connected to the mixing rod 203, a mixing bowl 205 fixedly connected to the outside of the mixing port 109, a mixing rod hole 204 is provided on one side of the mixing bowl 205, a mixing port 206 is provided inside the mixing bowl 205, the mixing port 109 is welded with the mixing port 206, and the mixed concrete in the mixing barrel 108 is stirred by the mixing barrel 108. The mixing port 109 flows into the crushing bowl 205, and the other side of the crushing bowl 205 is fixedly connected with a slurry discharge connecting pipe 207, and one side of the slurry discharge connecting pipe 207 is fixedly connected with a grouting pipe 208. The bottom of the mixing port 109 is fixedly connected with a crushing port 206, and one side of the grouting pipe 208 is movably connected with a grouting pipe lifting column 3, and the grouting pipe lifting column 3 includes a grouting pipe fixing clamp 304, and one side of the grouting pipe 208 is movably connected with a grouting pipe fixing clamp 304.
[0027] In a preferred embodiment, a grouting pipe fixing port 3041 is provided inside the grouting pipe fixing clamp 304, a fixing threaded hole 3042 is provided on one side of the grouting pipe fixing clamp 304, a fixing threaded rod 3043 is provided on one side of the grouting pipe fixing clamp 304, a fixing nut 3044 is provided on one side of the grouting pipe fixing clamp 304, and the grouting pipe 208 is fixed by the grouting pipe fixing clamp 304, and a grouting inner sleeve column 302 is fixedly connected to the bottom of the grouting pipe fixing clamp 304, and the grouting inner sleeve column 302 is fixedly connected to the bottom of the grouting pipe fixing clamp 304. A grouting column lifting ruler 303 is provided on one side of 2, a grouting outer column 301 is fixedly sleeved on the outer side of the grouting inner sleeve column 302, a grouting pipe lifting column 3 comprises a lifting crank cover 305, a grouting slide 306 is fixedly connected to the inside of the lifting crank cover 305, a lifting rocker 307 is fixedly connected to one side of the lifting crank cover 305, an equipment moving vehicle 4 is fixedly connected to the bottom of the grouting outer column 301, the equipment moving vehicle 4 comprises an equipment fixing plate 401, and the equipment fixing plate 401 is fixedly connected to the grouting outer column 301.
[0028] In a preferred embodiment, the bottom of the crushing bowl 205 is fixedly connected to an equipment fixing plate 401, so that the crushing bowl 205 will not shake during the movement of the equipment moving vehicle 4.
[0029] In a preferred embodiment, the stirring blades 103 are in three groups and are evenly distributed on the stirring column 102. As the stirring column 102 operates, the stirring blades 103 perform secondary stirring on the concrete poured into the mixing barrel 108, so that the concrete is evenly stirred after manual stirring.
[0030] In a preferred embodiment, a hole is opened on the other side of the crushing bowl 205, and the hole corresponds to the slurry outlet connecting pipe 207. The concrete after being stirred by the mixing barrel 108 flows into the crushing bowl 205. As the crushing threaded blade 202 and the crushing rod 203 operate, the concrete is injected into the grouting pipe 208 through the hole.
[0031] In a preferred embodiment, a movable opening of a lifting scale is opened on one side of the grouting outer column 301, and the lifting handle cover 305 can be snapped on the grouting column lifting scale 303. By rotating the lifting rocker 307, as the lifting handle cover 305 rotates, the grouting slide 306 inside the lifting handle cover 305 slides on the grouting column lifting scale 303, and the height of the grouting inner sleeve column 302 is adjusted accordingly.
[0032] The working principle of this utility model:
[0033] When using the grouting device, first start the stirring motor 101, open the material release cover 107 and pour the manually stirred concrete into the stirring barrel 108. After stirring with the stirring blade 103, the concrete flows from the stirring port 109 through the crushing port 206 into the crushing bowl 205. Then start the crushing motor 201. With the operation of the crushing threaded blade 202 and the crushing rod 203, the concrete in the crushing bowl 205 is crushed again. Then, the crushed concrete is transferred to the grouting pipe 208 through the slurry outlet connecting pipe 207. The lifting rocker 307 is turned, and the grouting slide 306 slides on the grouting column lifting ruler 303 to adjust the height of the grouting inner sleeve column 302. The grouting pipe 208 is placed in the grouting pipe fixing clamp 304 and fixed with the fixing threaded rod 3043 and the fixing nut 3044. Finally, the grouting pipe 208 is inserted into the crack to be filled.
Claims
1. A grouting device, comprising a stirring device (1) and a crushing device (2), characterized in that: The stirring device (1) comprises a stirring motor (101), the bottom of the stirring motor (101) is fixedly connected to a stirring column (102), the four sides of the stirring column (102) are fixedly connected to stirring blades (103), the outer side of the stirring column (102) is fixedly sleeved with the stirring barrel cover (104), the middle of the stirring barrel cover (104) is provided with a stirring hole (105), and the bottom of the stirring barrel cover (104) is movably connected to a discharge cover (103). 07), the top of the discharge cover (107) is fixedly sleeved with a fixed lock buckle (106), the interior of the fixed lock buckle (106) is provided with a fixing screw hole (1062), the outer side of the fixed lock buckle (106) is provided with a fixing screw (1061), the bottom of the mixing barrel cover (104) is fixedly connected with a mixing barrel (108), the bottom of the mixing barrel (108) is provided with a mixing port (109), and the crushing device (2) includes a crushing electric A mixing machine (201), a mixing rod (203) is fixedly connected to one side of the mixing motor (201), a mixing threaded blade (202) is fixedly connected to the mixing rod (203) around the periphery, a mixing bowl (205) is fixedly connected to the outer side of the stirring port (109), a mixing rod hole (204) is opened on one side of the mixing bowl (205), a mixing port (206) is opened inside the mixing bowl (205), and the other side of the mixing bowl (205) is fixedly connected to the mixing rod (203), a mixing threaded blade (202) is fixedly connected to the outer side of the stirring port (109), a mixing rod hole (204) is opened on one side of the mixing bowl (205), a mixing port (206) is opened inside the mixing bowl (205), and a mixing threaded blade (202) is fixedly connected to the mixing rod (203) around the periphery of the mixing rod (203), a mixing bowl (205) is fixedly connected to the outer side of the stirring port (109), a mixing rod hole (204) is opened on one side of the mixing bowl (205), a mixing port (206) is opened inside the mixing bowl (205), and a mixing threaded blade (202) is fixedly connected to the mixing rod (203) on the periphery of the mixing bowl (205) A slurry outlet connection pipe (207) is fixedly connected to one side of the slurry outlet connection pipe (207), a grouting pipe (208) is fixedly connected to one side of the slurry outlet connection pipe (207), a crushing port (206) is fixedly connected to the bottom of the stirring port (109), a grouting pipe lifting column (3) is movably connected to one side of the grouting pipe (208), the grouting pipe lifting column (3) includes a grouting pipe fixing clamp (304), and a grouting pipe fixing clamp (304) is movably connected to one side of the grouting pipe (208).
2. A grouting device according to claim 1, characterized in that: The grouting pipe fixing clamp (304) has a grouting pipe fixing opening (3041) formed inside, a fixing threaded hole (3042) formed on one side of the grouting pipe fixing clamp (304), a fixing threaded rod (3043) formed on one side of the grouting pipe fixing clamp (304), a fixing nut (3044) formed on one side of the grouting pipe fixing clamp (304), a grouting inner sleeve column (302) fixedly connected to the bottom of the grouting pipe fixing clamp (304), a grouting column lifting ruler (303) formed on one side of the grouting inner sleeve column (302), and the grouting pipe fixing clamp (304) is provided with a fixing threaded rod (3043) formed on one side of the grouting pipe fixing clamp (304). The outer side of the inner sleeve column (302) is fixedly sleeved with a grouting outer column (301); the grouting pipe lifting column (3) comprises a lifting handle cover (305); the interior of the lifting handle cover (305) is fixedly connected with a grouting slide (306); one side of the lifting handle cover (305) is fixedly connected with a lifting rocker (307); the bottom of the grouting outer column (301) is fixedly connected with an equipment moving vehicle (4); the equipment moving vehicle (4) comprises an equipment fixing plate (401); and the equipment fixing plate (401) is fixedly connected with the grouting outer column (301).
3. A grouting device according to claim 1, characterized in that: The bottom of the crushing bowl (205) is fixedly connected to a device fixing plate (401).
4. A grouting device according to claim 1, characterized in that: The stirring blades (103) are in three groups and are evenly distributed on the stirring column (102).
5. A grouting device according to claim 1, characterized in that: A hole is provided on the other side of the mixing bowl (205), and the hole corresponds to the pulp outlet connecting pipe (207).
6. A grouting device according to claim 2, characterized in that: A movable opening for a lifting ruler is provided on one side of the grouting outer column (301), and the lifting handle cover (305) can be buckled on the grouting column lifting ruler (303).