A kind of high-altitude operation auxiliary mechanical arm rotation joint braking mechanism
By designing a high-altitude operation auxiliary robot arm rotating joint brake mechanism including brake disc, brake cavity, outer cover plate, inner cover plate, brake roller and brake spring, the existing robot arm joint cumbersome problem is solved, and flexible rotation and reliable braking of the robot arm joint is realized, and the working efficiency is improved.
Patent Information
- Application Number
- CN202421616668.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The braking method of existing high-altitude operation assisting robot arm rotating joints is relatively cumbersome, and it is time-consuming and labor-intensive to adjust the rotation angle of the robot arm joints.
A high-altitude operation auxiliary robot arm rotating joint brake mechanism including a brake disc, a brake cavity, an outer cover plate, an inner cover plate, a brake roller and a brake spring is designed. Multiple pulling wires are connected to achieve synchronous opening and synchronous braking of multiple joints through a pulling wire plate.
This brake mechanism can ensure flexible rotation and reliable braking of the robotic arm joint, simplify the adjustment process of the rotation angle of the robotic arm joint and improve work efficiency.
Smart Images

Figure CN222702433U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a high-altitude operation auxiliary mechanical arm rotation joint braking mechanism, belonging to the field of high-altitude operation vehicles. Background Art
[0002] Live working is a special engineering technology that allows inspection, maintenance and component replacement of high-voltage electrical equipment without power outage. For a long time, my country has generally adopted the manual live working method, which requires operators to be in an environment of high altitude, high voltage and strong electromagnetic field for a long time. This working environment will pose a great challenge to the psychological endurance and physical strength of operators. In order to make live working more labor-saving, aerial work auxiliary robotic arms came into being.
[0003] The existing aerial work auxiliary robot arm rotation joints mostly use electrical brakes and latch brakes, and the rotation angles of the robot arm joints need to be adjusted one by one. Adjusting the position of the robot arm during use is time-consuming and laborious. Utility Model Content
[0004] The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art and to provide a high-altitude operation auxiliary mechanical arm rotation joint braking mechanism with a reasonable structural design.
[0005] The technical solution adopted by the utility model to solve the above-mentioned problem is: the aerial work auxiliary mechanical arm rotating joint braking mechanism includes a brake disc, and a brake cavity is arranged in the brake disc. Its structural characteristics are: the braking mechanism also includes an outer cover plate, an inner cover plate, a brake roller and a brake spring, and the inner cover plate and the outer cover plate are sequentially installed on the brake disc, the brake roller and the brake spring are both installed in the brake cavity, and the two ends of the brake spring are respectively abutted against a brake roller, and the brake cavity includes a braking area and a free area.
[0006] Furthermore, the outer wall of the brake chamber in the brake area and the outer wall of the brake chamber in the free area are eccentrically arranged.
[0007] Furthermore, the outer wall radius of the brake cavity in the braking area is R1, and the outer wall radius of the brake cavity in the free area is R2, and R1>R2.
[0008] Furthermore, the inner cover plate is provided with an inner cover plate shifting rod and an inner cover plate shifting hole, the outer cover plate is provided with an outer cover plate shifting rod, the outer cover plate shifting rod and the inner cover plate shifting hole penetrate each other, and the inner cover plate shifting rod and the outer cover plate shifting rod are both located in the brake cavity.
[0009] Furthermore, the inner cover plate lever and the outer cover plate lever are each in contact with a brake roller.
[0010] Furthermore, an inner cover plate spring seat is arranged on the inner cover plate, an outer cover plate spring seat is arranged on the outer cover plate, and a cover plate spring is arranged between the inner cover plate spring seat and the outer cover plate spring seat.
[0011] Furthermore, the braking mechanism also includes a brake handle, a pull wire, a wire locker, a wire tail cap and a pull wire plate, the brake handle is connected to the pull wire plate, the pull wire plate is connected to one end of the pull wire, and the other end of the pull wire is connected to the outer cover plate and the inner cover plate through the wire locker and the wire tail cap.
[0012] Furthermore, one end of the outer sleeve of the pull wire abuts against the pull wire plate, the other end of the outer sleeve of the pull wire abuts against the inner cover spring seat, one end of the inner core of the pull wire is connected to the pull wire plate, the other end of the inner core of the pull wire passes through the inner cover spring seat and the cover spring, and is connected to the outer cover spring seat.
[0013] Furthermore, the braking mechanism is used to connect the clamping bracket with the folding bracket, or two folding brackets, or the folding bracket with the bracket base. When the braking mechanism is used to connect the clamping bracket with the folding bracket, the clamping bracket rotating shaft of the clamping bracket is installed on the brake disc of the folding bracket through a spline seat; when the braking mechanism is used to connect two folding brackets, the folding bracket rotating shaft of one folding bracket is installed on the brake disc of the other folding bracket through a spline seat; when the braking mechanism is used to connect the folding bracket with the bracket base, the folding bracket rotating shaft of the folding bracket is installed on the bracket brake disc of the bracket base through a spline seat.
[0014] Furthermore, the inner wall of the brake chamber is arranged on the outer side of the spline seat.
[0015] Compared with the prior art, the utility model has the following advantages: the aerial work auxiliary mechanical arm rotation joint braking mechanism can connect multiple pull wires through a pull wire plate to achieve synchronous opening and synchronous braking of multiple joints. The braking mechanism can ensure the flexible rotation and reliable braking of the mechanical arm joints. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front view installation diagram of the aerial work auxiliary mechanical arm rotation joint braking mechanism of the embodiment of the utility model.
[0017] Figure 2 It is a top view installation diagram of the aerial work auxiliary mechanical arm rotation joint braking mechanism of the embodiment of the utility model.
[0018] Figure 3 yes Figure 2 Schematic diagram of the AA section structure.
[0019] Figure 4 It is a three-dimensional structural schematic diagram of the clamping bracket according to an embodiment of the utility model.
[0020] Figure 5 It is a three-dimensional structural schematic diagram of a folding bracket according to an embodiment of the utility model.
[0021] Figure 6 It is a three-dimensional structural schematic diagram of the outer cover plate of an embodiment of the utility model.
[0022] Figure 7 It is a three-dimensional structural schematic diagram of the inner cover plate of an embodiment of the utility model.
[0023] In the figure: brake handle 1, cable 2, outer cover 3, inner cover 4, cover spring 5, wire lock 6, wire end cap 7, cable pull plate 8, brake roller 9, spline seat 10, clamping bracket 11, brake spring 12, folding bracket 13, bracket base 14,
[0024] Clamping bracket rotating shaft 111,
[0025] Outer cover spring seat 31, outer cover lever 32,
[0026] Inner cover spring seat 41, inner cover lever 42, inner cover lever hole 43,
[0027] Braking disc 131 , braking chamber 132 , braking area 133 , free area 134 , and folding bracket rotating shaft 135 . DETAILED DESCRIPTION
[0028] The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are provided to explain the present invention, but the present invention is not limited to the following examples.
[0029] Example
[0030] See also Figures 1 to 7 As shown, it should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the utility model, so they have no substantial technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the utility model, should still fall within the scope of the technical content disclosed by the utility model. At the same time, if there are references to terms such as "upper", "lower", "left", "right", "middle" and "one" in this specification, they are only for the convenience of description, and are not used to limit the scope of the implementation of the utility model. The change or adjustment of their relative relationship, without substantially changing the technical content, should also be regarded as the scope of the implementation of the utility model.
[0031] The aerial work auxiliary mechanical arm rotation joint braking mechanism in this embodiment includes a brake disc 131, and a brake chamber 132 is arranged in the brake disc 131. The braking mechanism also includes a brake handle 1, a pull wire 2, an outer cover plate 3, an inner cover plate 4, a wire lock 6, a wire tail cap 7, a pull plate 8, a brake roller 9 and a brake spring 12. The inner cover plate 4 and the outer cover plate 3 are installed on the brake disc 131 in sequence. The brake roller 9 and the brake spring 12 are both installed in the brake chamber 132, and the two ends of the brake spring 12 are respectively abutted against a brake roller 9. The brake chamber 132 includes a braking area 133 and a free area 134.
[0032] The outer wall of the brake chamber 132 in the brake area 133 and the outer wall of the brake chamber 132 in the free area 134 are eccentrically arranged, the outer wall radius of the brake chamber 132 in the brake area 133 is R1, and the outer wall radius of the brake chamber 132 in the free area 134 is R2, R1>R2.
[0033] An inner cover plate spring seat 41, an inner cover plate lever 42 and an inner cover plate lever hole 43 are provided on the inner cover plate 4, an outer cover plate spring seat 31 and an outer cover plate lever 32 are provided on the outer cover plate 3, a cover plate spring 5 is provided between the inner cover plate spring seat 41 and the outer cover plate spring seat 31, the outer cover plate lever 32 and the inner cover plate lever hole 43 penetrate, the inner cover plate lever 42 and the outer cover plate lever 32 are both located in the brake chamber 132, and the inner cover plate lever 42 and the outer cover plate lever 32 are respectively in contact with a brake roller 9.
[0034] The brake handle 1 is connected to the pull wire plate 8, the pull wire plate 8 is connected to one end of the pull wire 2, the other end of the pull wire 2 is connected to the outer cover plate 3 and the inner cover plate 4 through the wire locker 6 and the wire tail cap 7, one end of the outer jacket of the pull wire 2 abuts against the pull wire plate 8, the other end of the outer jacket of the pull wire 2 abuts against the inner cover spring seat 41, one end of the inner core of the pull wire 2 is connected to the pull wire plate 8, the other end of the inner core of the pull wire 2 passes through the inner cover spring seat 41 and the cover spring 5, and is connected to the outer cover spring seat 31.
[0035] The braking mechanism is used to connect the clamping bracket 11 with the folding bracket 13, or two folding brackets 13, or the folding bracket 13 with the bracket base 14. When the braking mechanism is used to connect the clamping bracket 11 with the folding bracket 13, the clamping bracket rotating shaft 111 of the clamping bracket 11 is installed on the brake disc 131 of the folding bracket 13 through the spline seat 10; when the braking mechanism is used to connect two folding brackets 13, the folding bracket rotating shaft 135 of one folding bracket 13 is installed on the brake disc 131 of the other folding bracket 13 through the spline seat 10; when the braking mechanism is used to connect the folding bracket 13 with the bracket base 14, the folding bracket rotating shaft 135 of the folding bracket 13 is installed on the bracket brake disc of the bracket base 14 through the spline seat 10, and the inner wall of the brake cavity 132 is arranged on the outer side of the spline seat 10.
[0036] Specifically, when the braking mechanism is working, when the brake handle 1 is in a free state, the cover spring 5 and the brake spring 12 are in a stretched state. At this time, the brake roller 9 is subjected to the pressure of the brake spring 12, and the brake spring 12 bounces the two brake rollers 9 into the braking area 133, so that the brake roller 9 contacts the inner wall and outer wall of the brake cavity 132 and generates relative friction, thereby making the spline seat 10 and the brake disc 131 in a braking state and unable to rotate.
[0037] When the brake handle 1 is gripped, the pull wire 2 drives the inner cover plate 4 to rotate counterclockwise and the outer cover plate 3 to rotate clockwise, so that the cover plate spring 5 is in a compressed state. At the same time, the two brake rollers 9 are respectively pushed through the inner cover plate lever 42 and the outer cover plate lever 32, so that the brake spring 12 is also in a compressed state, so that the brake roller 9 is pushed into the free area 134, and the brake roller 9 is in a non-contact state with the inner and outer walls of the brake chamber 132, so that the spline seat 10 and the brake disc 131 are in a free state and can rotate.
[0038] When the brake handle 1 is gripped, the pull wire 2 drives the inner cover 4 to rotate counterclockwise and the outer cover 3 to rotate clockwise. At this time, the cover spring 5 is squeezed by the inner cover spring seat 41 and the outer cover spring seat 31, and the brake spring 12 is squeezed by the inner cover lever 42 and the outer cover lever 32 and is in a compressed state; when the brake handle 1 is released and the brake handle 1 is in a free state, the inner cover 4 and the outer cover 3 are reset by the spring force of the cover spring 5 and the brake spring 12.
[0039] The pull wire plate 8 can be connected to multiple pull wires 2 to achieve synchronous opening and synchronous braking of multiple joints. The braking mechanism can ensure that the mechanical arm joint is in a rotatable state by holding the brake handle 1; when the brake handle 1 is released, the mechanical arm joint is ensured to be in a locked state.
[0040] In addition, it should be noted that the shapes and names of the parts and components of the specific embodiments described in this specification may be different, and the above content described in this specification is only an example of the structure of the utility model. All equivalent changes or simple changes made based on the structure, features and principles described in the patent concept of the utility model are included in the protection scope of the utility model patent. Technicians in the technical field of the utility model can make various modifications or supplements to the specific embodiments described or replace them in a similar manner, as long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, they should all fall within the protection scope of the utility model.
Claims
1. A high-altitude work auxiliary robot arm rotation joint braking mechanism, comprising a brake disc (131), wherein a brake cavity (132) is provided in the brake disc (131), characterized in that: The brake mechanism further comprises an outer cover plate (3), an inner cover plate (4), a brake roller (9) and a brake spring (12); the inner cover plate (4) and the outer cover plate (3) are sequentially mounted on a brake disc (131); the brake roller (9) and the brake spring (12) are both mounted in a brake cavity (132); and both ends of the brake spring (12) are respectively in contact with a brake roller (9); and the brake cavity (132) comprises a brake area (133) and a free area (134).
2. The aerial work auxiliary mechanical arm rotation joint braking mechanism according to claim 1 is characterized in that: The outer wall of the brake chamber (132) in the brake area (133) and the outer wall of the brake chamber (132) in the free area (134) are eccentrically arranged.
3. The aerial work auxiliary mechanical arm rotation joint braking mechanism according to claim 1 is characterized in that: The outer wall radius of the brake cavity (132) located in the brake area (133) is R1, and the outer wall radius of the brake cavity (132) located in the free area (134) is R2, wherein R1>R2.
4. The aerial work auxiliary mechanical arm rotation joint braking mechanism according to claim 1 is characterized in that: The inner cover plate (4) is provided with an inner cover plate shifting rod (42) and an inner cover plate shifting hole (43), the outer cover plate (3) is provided with an outer cover plate shifting rod (32), the outer cover plate shifting rod (32) and the inner cover plate shifting hole (43) penetrate each other, and the inner cover plate shifting rod (42) and the outer cover plate shifting rod (32) are both located in the brake chamber (132).
5. The aerial work auxiliary mechanical arm rotation joint braking mechanism according to claim 4 is characterized in that: The inner cover plate lever (42) and the outer cover plate lever (32) are each in contact with a brake roller (9).
6. The aerial work auxiliary mechanical arm rotation joint braking mechanism according to claim 1 is characterized by: An inner cover plate spring seat (41) is provided on the inner cover plate (4), an outer cover plate spring seat (31) is provided on the outer cover plate (3), and a cover plate spring (5) is provided between the inner cover plate spring seat (41) and the outer cover plate spring seat (31).
7. The aerial work auxiliary mechanical arm rotation joint braking mechanism according to claim 1 is characterized by: The brake mechanism further comprises a brake handle (1), a pull wire (2), a wire locker (6), a wire end cap (7) and a wire pull plate (8), wherein the brake handle (1) is connected to the wire pull plate (8), the wire pull plate (8) is connected to one end of the pull wire (2), and the other end of the pull wire (2) is connected to the outer cover plate (3) and the inner cover plate (4) via the wire locker (6) and the wire end cap (7).
8. The aerial work auxiliary mechanical arm rotation joint braking mechanism according to claim 7 is characterized in that: One end of the outer jacket of the pull wire (2) abuts against the pull wire plate (8), and the other end of the outer jacket of the pull wire (2) abuts against the inner cover spring seat (41). One end of the inner core of the pull wire (2) is connected to the pull wire plate (8), and the other end of the inner core of the pull wire (2) passes through the inner cover spring seat (41) and the cover spring (5), and is connected to the outer cover spring seat (31).
9. The aerial work auxiliary mechanical arm rotation joint braking mechanism according to claim 1 is characterized by: The brake mechanism is used to connect a clamping bracket (11) with a folding bracket (13), or two folding brackets (13), or a folding bracket (13) with a bracket base (14). When the brake mechanism is used to connect the clamping bracket (11) with the folding bracket (13), the clamping bracket rotating shaft (111) of the clamping bracket (11) is mounted on a brake disc (131) of the folding bracket (13) via a spline seat (10); when the brake mechanism is used to connect two folding brackets (13), the folding bracket rotating shaft (135) of one folding bracket (13) is mounted on a brake disc (131) of the other folding bracket (13) via a spline seat (10); when the brake mechanism is used to connect the folding bracket (13) with a bracket base (14), the folding bracket rotating shaft (135) of the folding bracket (13) is mounted on a bracket brake disc of the bracket base (14) via a spline seat (10).
10. The aerial work auxiliary mechanical arm rotation joint braking mechanism according to claim 9, characterized in that: The inner wall of the brake chamber (132) is arranged on the outside of the spline seat (10).