A kind of reduction gearbox which is easy to disassemble
By introducing right-angle rings and connection components into the gearbox, replacing the traditional threaded connection, the problem of inconvenient removal of the existing gearbox box is solved, allowing easier operation and faster disassembly.
Patent Information
- Application Number
- CN202421660887.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The box of the existing reducer is inconvenient to disassemble, and requires paired wrenches and long threads, which makes it time-consuming and labor-intensive to disassemble and cannot be quickly disassembled.
A gearbox that is easy to disassemble is designed, adopting two end shells, connecting shells and connecting components, replacing the traditional threaded connection with right-angle rings and connecting components (built-in rods, sliding seats) to achieve rapid disassembly.
The design of right-angle rings and connection components reduces the working strength during the disassembly and replaces threaded connections with pins, shortens the disassembly time and does not require matching disassembly tools.
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Figure CN222702520U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of reduction gearbox assembly, and in particular to a reduction gearbox that is easy to disassemble. Background Art
[0002] A reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. It matches the speed and transmits torque between the prime mover and the working machine or actuator. It is widely used in modern machinery.
[0003] The housing of the existing reducer is usually assembled by a large number of bolts or welding. When the housing of the reducer is disassembled, a matching wrench is required to disassemble it, and the thread is long, so disassembly is time-consuming and laborious, and it is impossible to disassemble quickly.
[0004] Therefore, it is necessary to provide a reduction gearbox that is easy to disassemble to solve the above problems.
[0005] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention
[0006] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a reduction gearbox that is easy to disassemble, thereby solving the problem of inconvenient assembly and disassembly of the reduction gearbox.
[0007] The technical solution adopted by the present application to solve the technical problem is: a reduction box that is easy to disassemble, comprising two end shells, a connecting shell and a connecting assembly, wherein the connecting shell is located between the two end shells and is clamped with the end shells on the inner side; the connecting assembly passes through the end shells and is clamped with the connecting shell;
[0008] A plurality of right-angle rings are fixedly installed on the outer side of the end shell, and the plurality of right-angle rings are evenly arranged; a plurality of connecting seats are arranged on the outer side of the end shell, and the plurality of connecting seats are evenly arranged, and one connecting seat is spaced between two connecting seats;
[0009] The connecting assembly includes a built-in rod and a sliding seat; the end face of the sliding seat and the built-in rod are clearance-matched, and one end of the built-in rod passes through the sliding seat and is plugged into the connecting shell; the outer side of the sliding seat is connected to the inner wall of the connecting seat by a thread; thus, the right-angle ring facilitates the operator to control the end shell and reduces the workload of loading and unloading; the connecting shell cooperates with the end cover to install the gear set, and the connecting assembly replaces most of the threaded connections with a pin to strengthen the fixed connection between the end cover and the connecting shell, indirectly reducing the time of loading and unloading.
[0010] Furthermore, the outer side of the connection shell is evenly provided with connection parts, the connection parts are arranged circumferentially on the end surface of the connection shell, and the end of the connection part faces the adjacent end cover; the connection part is provided with a placement cavity and two limit cavities inside, the cavity bodies of the two limit cavities are connected with the placement cavity, and the end surfaces are perpendicularly staggered with the axial surface of the placement cavity, and the cavity bodies of the two limit cavities are located on the same straight line with the placement cavity;
[0011] A cap is provided at the placement cavity, and two limit plates are sleeved on the outer side of the cap, and the end faces of the two limit plates are parallel to each other and do not contact each other; the limit plates correspond to the limit cavities one by one, and the outer sides of the limit plates are slidably connected to the inner walls of the corresponding limit cavities; a spring is provided on one side of the limit plate, and one end of the spring away from the limit plate is fixedly connected to the end wall of the limit cavity; thereby, the spring keeps the limit plate in the middle section of the limit cavity and provides a driving force for the subsequent resetting of the cap.
[0012] Furthermore, the end surface of the connecting part is provided with two movable cavities, the placement cavity is located between the two movable cavities, and the cavity body and the movable cavity are connected; the built-in rod passes through one end of the connecting seat and extends into the placement cavity, and the end surface and the adjacent movable cavity are clearance-matched.
[0013] Furthermore, the built-in rod is provided with a plurality of arc-shaped plates at one end of the placement cavity, and the plurality of arc-shaped plates are circumferentially arranged in an umbrella shape, and the arc-shaped plates are made of metal leaf springs; the built-in rod is provided with a fixing ring on the outer side of the movable cavity, and the end face of the fixing ring is clearance-matched with the movable cavity; a second spring is fixedly installed on the side of the fixing ring away from the arc-shaped plate, and the end of the second spring away from the arc-shaped plate is fixedly connected to the sliding seat; thus, when the built-in rod with the arc-shaped plate passes through the connecting seat, it is squeezed and retracted to pass through the movable cavity and unfold at the placement cavity; then the thrust on the built-in rod is removed, and the second spring recovers from the stretched state, and pulls the built-in rod to move toward the sliding seat through the fixing ring, at which time the umbrella-shaped arc-shaped plate abuts against one end of the placement cavity, and cooperates with the sliding seat to fix the corresponding end shell with the connecting shell.
[0014] Furthermore, an annular groove is provided at one end of the sliding seat, a bearing member is installed at the annular groove, and one end of the bearing member is located outside the annular groove; the outer wall of the bearing member is fixedly connected to the large circular wall at the annular groove, and the inner wall of the bearing member located outside the annular groove is fixedly connected to the second spring; thus, when the sliding seat rotates at the connecting seat, it will not cause torsional fatigue to the second spring.
[0015] Furthermore, both ends of the cap member are provided with cap openings, and the inner wall of the cap openings is slidably connected to the outer side of the arc plate; therefore, when disassembly is required, the sliding seat is first rotated to loosen; the built-in rods corresponding to the two end covers are squeezed to make the corresponding umbrella-shaped arc plates gradually enter the cap openings and shrink, and then the two built-in rods are moved synchronously, and the cap member drives the limit plate to move in the limit groove to squeeze the spring one; after the arc plate facing the moving direction enters the active cavity, the corresponding built-in rod is taken out; the taken-out built-in rod is reversed, so that the straight rod (the end without the arc plate) extends into the vacant active cavity and abuts against the cap member, so that the built-in rod and the straight rod are kept relative to each other and move in another direction, and the corresponding retracted arc plate enters the adjacent active cavity, and then the built-in rod is taken out; thereby, the connecting shell and the end shell are no longer fixedly connected.
[0016] The beneficial effects of the present application are as follows: the present application provides a reducer that is easy to disassemble, which is convenient for operators to control the end shell by providing a right-angle ring, thereby reducing the workload of loading and unloading; it is also provided with a connecting assembly, which replaces most of the threaded connections with a latch to achieve a fixed connection between the end cover and the connecting shell, thereby indirectly reducing the time for loading and unloading, and does not require matching disassembly tools to work, thereby solving the problem of inconvenient loading and unloading of the reducer.
[0017] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
[0019] In the attached picture:
[0020] Figure 1 This is an overall schematic diagram of a reduction gearbox that is easy to disassemble in this application;
[0021] Figure 2 for Figure 1 A three-dimensional schematic diagram of the middle connecting shell;
[0022] Figure 3 for Figure 2 A cross-sectional view of the middle connection shell;
[0023] Figure 4 It is the assembly drawing of the connection component and the connection part (the end face of the connection part is cut along the axis);
[0024] Figure 5 is a three-dimensional schematic diagram of the connection components;
[0025] Figure 6The figure is the assembly drawing of the sliding seat and the second spring (the end face of the sliding seat is cut along the axis);
[0026] Figure 7 Schematic diagram of the positional relationship between the spring 1 and the cap opening;
[0027] Among them, the reference numerals in the figure are:
[0028] 1. End shell; 11. Right-angle ring; 12. Connecting seat; 2. Connecting shell; 21. Connecting part; 211. Placement cavity; 212. Limiting cavity; 213. Activity cavity; 22. Cap; 221. Limiting plate; 222. Spring 1; 223. Cap mouth; 3. Connecting assembly; 31. Built-in rod; 311. Arc plate; 312. Fixed ring; 32. Sliding seat; 321. Bearing; 33. Spring 2. DETAILED DESCRIPTION
[0029] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0030] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0031] like Figure 1-7 As shown, the present application provides a reduction gearbox that is easy to disassemble, including two end shells 1, a connecting shell 2 and a connecting assembly 3; Figure 1 The connecting shell 2 is located between the two end shells 1, and the inner side is clamped with the end shells 1; the connecting component 3 passes through the end shells 1 and is clamped with the connecting shell 2;
[0032] A plurality of right-angle rings 11 are fixedly mounted on the outer side of the end shell 1, and the plurality of right-angle rings 11 are evenly arranged; a plurality of connecting seats 12 are arranged on the outer side of the end shell 1, and the plurality of connecting seats 12 are evenly arranged, and one connecting seat 12 is spaced between two connecting seats 12;
[0033] Reference Figure 4 , Figure 5The connecting component 3 includes a built-in rod 31 and a sliding seat 32; the end surface of the sliding seat 32 and the built-in rod 31 are clearance-matched, and one end of the built-in rod 31 passes through the sliding seat 32 and is plugged into the connecting shell 2; the outer side of the sliding seat 32 is connected to the inner wall of the connecting seat 12 by a thread; thus, the right-angle ring 11 is convenient for the operator to control the end shell 1, reducing the workload of loading and unloading; the connecting shell 2 cooperates with the end cover 1 to install the gear set, and the connecting component 3 replaces most of the threaded connections with a pin to strengthen the fixed connection between the end cover 1 and the connecting shell 2, indirectly reducing the time of loading and unloading.
[0034] Reference Figure 2 , Figure 3 , Figure 4 , the outer side of the connecting shell 2 is evenly provided with connecting parts 21, which are arranged circumferentially on the end surface of the connecting shell, and the end of the connecting part 21 faces the adjacent end cover 1; the inside of the connecting part 21 is provided with a placement cavity 211 and two limiting cavities 212, the cavity bodies of the two limiting cavities 212 are connected with the placement cavity 211, and the end surfaces are perpendicularly staggered with the axial plane of the placement cavity 211, and the cavity bodies of the two limiting cavities 212 and the placement cavity 211 are located on the same straight line;
[0035] Reference Figure 4 , Figure 7 A cap member 22 is provided at the placement cavity 211, and two limit plates 221 are sleeved on the outer side of the cap member 22, and the end faces of the two limit plates 221 are parallel to each other and do not contact each other; the limit plates 221 correspond to the limit cavities 212 one by one, and the outer sides of the limit plates 221 are slidably connected to the inner walls of the corresponding limit cavities 212; a spring 222 is provided on one side of the limit plate 221, and one end of the spring 222 away from the limit plate 221 is fixedly connected to the end wall of the limit cavity 212; thus, the spring 222 keeps the limit plate 221 in the middle section of the limit cavity 212, and at the same time provides a driving force for the subsequent resetting of the cap member 22.
[0036] Reference Figure 4 The end surface of the connecting portion 21 is provided with two active cavities 213, the placement cavity 211 is located between the two active cavities 213, and the cavity body and the active cavity 213 are connected; the built-in rod 31 passes through one end of the connecting seat 12 and extends into the placement cavity 211, and the end surface and the adjacent active cavity 213 are clearance-matched.
[0037] Reference Figure 4 , Figure 5The built-in rod 31 is located at one end of the placement cavity 211 and is provided with a plurality of arc plates 311, which are arranged circumferentially in an umbrella shape, and the arc plates 311 are made of metal leaf springs; the built-in rod 31 is located at the outer side of the active cavity 213 and is sleeved with a fixing ring 312, and the end surface of the fixing ring 312 and the active cavity 213 are clearance-matched; a spring 2 33 is fixedly installed on the side of the fixing ring 312 away from the arc plate 311, and the end of the spring 2 33 away from the arc plate 311 is fixed to the sliding seat 32 is fixedly connected; thus, when the built-in rod 31 with the arc plate 311 passes through the connecting seat 12, it is squeezed and retracted to pass through the movable cavity 213 and unfold at the placement cavity 211; then the thrust on the built-in rod 31 is removed, and the spring 2 33 recovers from the stretched state, and pulls the built-in rod 31 to move toward the sliding seat 32 through the fixing ring 312. At this time, the umbrella-shaped arc plate 311 is against one end of the placement cavity 211, and cooperates with the sliding seat 32 to fix the corresponding end shell 1 with the connecting shell 2.
[0038] Reference Figure 6 A ring groove is provided at one end of the sliding seat 32, and a bearing member 321 is installed at the ring groove, and one end of the bearing member 321 is located outside the ring groove; the outer wall of the bearing member 321 is fixedly connected to the large circular wall at the ring groove, and the inner wall of the bearing member 321 located outside the ring groove is fixedly connected to the spring 2 33; therefore, when the sliding seat 32 rotates at the connecting seat 12, it will not cause torsional fatigue to the spring 2 33.
[0039] Reference Figure 4 , Figure 7 , both ends of the cap member 22 are provided with cap openings 223, and the inner wall of the cap opening 233 is slidably connected with the outer side of the arc plate 311; therefore, when disassembly is required, the sliding seat 32 is first rotated and twisted loose; the corresponding built-in rods 31 of the two end covers 1 are squeezed, so that the corresponding umbrella-shaped arc plate 311 gradually enters the cap opening 233 and contracts, and then moves to the left (refer to Figure 4 The left side in the figure moves the two built-in rods 31 synchronously, and the cap 22 drives the limiting plate 221 to move in the limiting groove 212 to squeeze the spring 222; after the arc plate 311 facing the moving direction enters the active cavity 213, the corresponding built-in rod 31 is taken out; the taken-out built-in rod 31 is reversed, so that the straight rod (the end without the arc plate 311) extends into the vacant active cavity 213 and presses against the cap 22, so that the built-in rod 31 and the straight rod remain relative to each other and move in the other direction, and the corresponding retracted arc plate 311 enters the adjacent active cavity 213, and then the built-in rod 31 is taken out; thereby, the connecting shell 2 and the end shell 1 are no longer fixedly connected.
[0040] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A reduction gearbox that is easy to disassemble, characterized in that: It comprises two end shells (1), a connecting shell (2) and a connecting assembly (3); the connecting shell (2) is located between the two end shells (1) and its inner side is snap-connected with the end shells (1); the connecting assembly (3) passes through the end shells (1) and is snap-connected with the connecting shell (2); A plurality of right-angle rings (11) are fixedly mounted on the outer side of the end shell (1), and the plurality of right-angle rings (11) are evenly arranged; a plurality of connecting seats (12) are arranged on the outer side of the end shell (1), and the plurality of connecting seats (12) are evenly arranged, with one connecting seat (12) spaced between two connecting seats (12); The connecting assembly (3) comprises a built-in rod (31) and a sliding seat (32); the end surface of the sliding seat (32) and the built-in rod (31) are clearance-matched, one end of the built-in rod (31) passes through the sliding seat (32) and is plugged into the connecting shell (2); the outer side of the sliding seat (32) is connected to the inner wall of the connecting seat (12) by means of threads.
2. The easily disassembled reduction box according to claim 1, characterized in that: The outer side of the connection shell (2) is evenly provided with connection parts (21), the connection parts (21) are arranged circumferentially on the end surface of the connection shell (2), and the end of the connection part (21) faces the adjacent end cover; the interior of the connection part (21) is provided with a placement cavity (211) and two limiting cavities (212), the cavity bodies of the two limiting cavities (212) are connected with the placement cavity (211), and the end surfaces are perpendicularly staggered with the axial plane of the placement cavity (211), and the cavity bodies of the two limiting cavities (212) and the placement cavity (211) are located on the same straight line; A cap member (22) is provided at the placement cavity (211), and two limiting plates (221) are sleeved on the outer side of the cap member (22), and the end surfaces of the two limiting plates (221) are parallel to each other and do not contact each other; the limiting plates (221) correspond to the limiting cavities (212) one by one, and the outer side of the limiting plates (221) is slidably connected to the inner wall of the corresponding limiting cavity (212); a spring 1 (222) is provided on one side of the limiting plate (221), and the end of the spring 1 (222) away from the limiting plate (221) is fixedly connected to the end wall of the limiting cavity (212).
3. The easily disassembled reduction box according to claim 2, characterized in that: The end surface of the connecting portion (21) is provided with two active cavities (213); the placement cavity (211) is located between the two active cavities (213), and the cavity body and the active cavity (213) are connected; the built-in rod (31) passes through one end of the connecting seat (12) and extends into the placement cavity (211), and the end surface and the adjacent active cavity (213) are clearance-matched.
4. The easily disassembled reduction box according to claim 3 is characterized in that: A plurality of arc-shaped plates (311) are provided at one end of the built-in rod (31) located in the placement cavity (211), the plurality of arc-shaped plates (311) are circumferentially arranged in an umbrella shape, and the arc-shaped plates (311) are made of metal leaf springs; The built-in rod (31) is sleeved with a fixing ring (312) located outside the movable cavity (213), and the end surface of the fixing ring (312) and the movable cavity (213) are clearance-matched; a second spring (33) is fixedly installed on the side of the fixing ring (312) away from the arc plate (311), and one end of the second spring (33) away from the arc plate (311) is fixedly connected to the sliding seat (32).
5. The easily disassembled reduction box according to claim 4, characterized in that: An annular groove is formed at one end of the sliding seat (32), a bearing member (321) is installed at the annular groove, and one end of the bearing member (321) is located outside the annular groove; the outer wall of the bearing member (321) is fixedly connected to the large circular wall of the annular groove, and the inner wall of the bearing member (321) located outside the annular groove is fixedly connected to the second spring (33).
6. The easily disassembled reduction box according to claim 5, characterized in that: Both ends of the cap member (22) are provided with cap openings (223), and the inner wall of the cap opening (223) is slidably connected to the outer side of the arc-shaped plate (311).