Automatic oil discharging and changing device for oil way
By designing an oil circuit automatic oil discharging device, using technical means such as automated control systems and solenoid valves, the problems of difficult oil replacement in traditional oil circuits are solved, safety hazards and environmental pollution, and efficient, safe and environmentally friendly oil management is achieved.
Patent Information
- Application Number
- CN202421700248.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The traditional oil replacement method of oil circuits is difficult to operate, high labor intensity, and easy to lead to safety hazards and environmental pollution.
Design an automatic oil discharging device for oil circuits, including new oil storage tanks, cleaning oil storage tanks, waste oil storage tanks, solenoid valves, oil storage tanks, three-way solenoid valves, oil transfer pumps, control devices and lubricating oil pipelines to realize a fully automated oil change process.
A fully automated oil change process is realized, reducing human operations, improving safety and efficiency, reducing environmental pollution, and cleaning the oil inside the oil tank to ensure the quality of the oil.
Smart Images

Figure CN222703059U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of intelligent oil replacement, and particularly relates to an automatic oil draining and changing device for an oil circuit. Background Art
[0002] Oil plays a significant role in the operation of mechanical equipment. It not only plays a lubricating role to reduce friction, but also has a sealing role to prevent equipment from rusting and cooling. For the oil circuit, the state of the oil is relatively complex and changes over time. Traditional machine pumps are completed by removing the plug to fill or drain the oil. This method has problems such as difficulty in operation and high labor intensity. At the same time, the plug is very small and is easy to fall or lose during operation, causing safety hazards such as blockage of the drain pipe. In the face of a large-volume oil tank, simply replacing the plug still cannot reduce the labor intensity and time of the staff. The replacement process takes too long, and the oil on the inner wall of the oil tank cannot be drained cleanly. Even if new oil is added for flushing, it cannot meet the ideal requirements. In addition, the entire oil change process is prone to leakage, polluting the environment, equipment and clothing. Utility Model Content
[0003] In order to solve the deficiencies of the prior art, the present invention provides an oil circuit automatic oil draining and changing device to improve oil changing efficiency, reduce manual operation, improve safety and efficiency, and realize a fully automated oil changing process, including: a new oil storage tank, a clean oil storage tank, a waste oil storage tank, a solenoid valve, an oil temporary storage device, a three-way solenoid valve, an oil pump, a control device and a lubricating oil pipeline;
[0004] The control device is respectively connected to the solenoid valve, the three-way solenoid valve and the oil pump through wires, and is used to control the solenoid valve, the three-way solenoid valve and the oil pump;
[0005] The new oil storage tank is used to store new oil, and a first oil outlet is provided at the lower end of the new oil storage tank;
[0006] The clean oil storage tank is used to store clean oil, and a second oil outlet is provided at the lower end of the clean oil storage tank;
[0007] The waste oil storage tank is used to store waste oil, and a third oil outlet is provided at the upper end of the waste oil storage tank;
[0008] The oil temporary reservoir is hollow inside and is used for temporarily storing oil, and two oil delivery ports are arranged on the oil temporary reservoir;
[0009] A first oil pipe is fixedly connected between the first interface of the solenoid valve and the first oil outlet of the new oil storage tank;
[0010] A second oil pipe is fixedly connected between the second oil outlet of the clean oil storage tank and the input end of the oil pump;
[0011] A third oil pipe is fixedly connected between the output end of the oil delivery pump and the first interface of the three-way solenoid valve;
[0012] A fourth oil pipe is fixedly connected between the third oil outlet of the waste oil storage tank and the second interface of the three-way solenoid valve;
[0013] A fifth oil pipe is fixedly connected between the third interface of the three-way solenoid valve and the first oil delivery port of the oil temporary reservoir;
[0014] The second oil delivery port of the oil temporary reservoir and the second interface of the solenoid valve are connected to the lubricating oil pipeline through a connecting device.
[0015] Preferably, the altitude at which the lower end of the new oil storage tank is located is greater than the altitude at which the lubricating oil pipeline is located; and the altitude at which the upper end of the waste oil storage tank is located is less than the altitude at which the lubricating oil pipeline is located.
[0016] Preferably, the connecting device includes a positive four-way joint; a sixth oil pipe is fixedly connected between the first interface of the positive four-way joint and the second interface of the solenoid valve; a seventh oil pipe is fixedly connected between the second interface of the positive four-way joint and the second oil delivery port of the oil temporary reservoir; two interfaces are provided on the lubricating oil pipeline; the first interface of the lubricating oil pipeline is fixedly connected to the third interface of the positive four-way joint; the second interface of the lubricating oil pipeline is fixedly connected to the fourth interface of the positive four-way joint.
[0017] The utility model has at least the following beneficial effects
[0018] When the utility model is working, a fully automated oil changing process can be realized, the operation is simple, manual operation is reduced, safety and efficiency are improved, and environmental pollution is reduced. At the same time, the device can clean the oil inside the oil tank to ensure the quality of the oil. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the utility model;
[0020] Figure 2 For this purpose, a new type of left view is used;
[0021] The reference numerals in the figures represent:
[0022] 1. New oil storage tank, 2. Clean oil storage tank, 3. Waste oil storage tank, 4. Solenoid valve, 5. Oil temporary storage tank, 6. Three-way solenoid valve, 7. Oil pump, 8. Control device, 9. Lubricating oil pipeline, 10. Positive four-way connector, 11. First oil outlet, 21. Second oil outlet, 31. Third oil outlet, 101. First oil pipe, 102. Second oil pipe, 103. Third oil pipe, 104. Fourth oil pipe, 105. Fifth oil pipe, 106. Sixth oil pipe, 107. Seventh oil pipe. DETAILED DESCRIPTION
[0023] The following describes the embodiments of the present invention by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.
[0024] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0025] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "rear", etc. indicate the orientation or position relationship, they are based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0026] See also Figure 1 The present invention proposes an oil circuit automatic oil draining and changing device, comprising: a new oil storage tank 1, a clean oil storage tank 2, a waste oil storage tank 3, a solenoid valve 4, an oil temporary storage 5, a three-way solenoid valve 6, an oil pump 7, a control device 8 and a lubricating oil pipeline 9;
[0027] The control device is respectively connected to the solenoid valve 4, the three-way solenoid valve 6 and the oil pump 7 through wires, and is used to control the solenoid valve 4, the three-way solenoid valve 6 and the oil pump 7;
[0028] The new oil storage tank 1 is used to store new oil, and a first oil outlet 11 is provided at the lower end of the new oil storage tank 1;
[0029] The clean oil storage tank 2 is used to store clean oil, and a second oil outlet 21 is provided at the lower end of the clean oil storage tank 2;
[0030] The waste oil storage tank 3 is used to store waste oil, and a third oil outlet 31 is provided at the upper end of the waste oil storage tank 3;
[0031] The oil temporary reservoir 5 is hollow inside and is used to temporarily store the oil, and the oil temporary reservoir 5 is provided with two oil delivery ports;
[0032] A first oil pipe 101 is fixedly connected between the first interface of the solenoid valve 4 and the first oil outlet 11 of the new oil storage tank 1;
[0033] A second oil pipe 102 is fixedly connected between the second oil outlet 21 of the clean oil storage tank 2 and the input end of the oil pump 7;
[0034] A third oil pipe 103 is fixedly connected between the output end of the oil delivery pump 7 and the first interface of the three-way solenoid valve 6;
[0035] A fourth oil pipe 104 is fixedly connected between the third oil outlet 31 of the waste oil storage tank 3 and the second interface of the three-way solenoid valve 6;
[0036] A fifth oil pipe 105 is fixedly connected between the third interface of the three-way solenoid valve 6 and the first oil delivery port of the oil temporary reservoir 5;
[0037] The second oil delivery port of the oil temporary reservoir 5 and the second interface of the solenoid valve 4 are connected to the lubricating oil pipeline 9 through a connecting device.
[0038] Preferably, the altitude at which the lower end of the new oil storage tank 1 is located is greater than the altitude at which the lubricating oil pipeline 9 is located; and the altitude at which the upper end of the waste oil storage tank 3 is located is less than the altitude at which the lubricating oil pipeline 9 is located.
[0039] Preferably, the connecting device includes a positive four-way joint 10; a sixth oil pipe 106 is fixedly connected between the first interface of the positive four-way joint 10 and the second interface of the solenoid valve 4; a seventh oil pipe 107 is fixedly connected between the second interface of the positive four-way joint 10 and the second oil delivery port of the oil temporary reservoir 5; two interfaces are provided on the lubricating oil pipeline 9; the first interface of the lubricating oil pipeline 9 and the third interface of the positive four-way joint 10 are fixedly connected; the second interface of the lubricating oil pipeline 9 and the fourth interface of the positive four-way joint 10 are fixedly connected.
[0040] It should be noted that the lubricating oil pipeline 9 is only a section of the pipeline in the lubrication system of the mechanical equipment. When new oil is injected into the lubricating oil pipeline 9, it will circulate in the equipment lubrication system. This device only needs to inject the oil into the lubricating oil pipeline 9 so that it can circulate in the equipment through the equipment lubrication system.
[0041] In this embodiment, the first to seventh oil pipes can be made of metal or non-metal materials, such as iron pipes, copper pipes, steel pipes, and alloys.
[0042] In this embodiment, the oil temporary storage container 5 can be a metal container or a non-metal container, such as a box made of rubber, a box made of iron, and a shell, etc. The specific shape can be any shape, and the best choice is round or square.
[0043] The fixed connection described in this embodiment includes but is not limited to welding, bonding, integral connection, detachable connection, threaded connection, etc. Those skilled in the art can select the corresponding connection method according to actual conditions.
[0044] In this embodiment, the connection device can also only use the sixth oil pipe 106 and the seventh oil pipe 107, one end of the sixth oil pipe 106 is fixedly connected to the second interface of the solenoid valve 4; the other end of the sixth oil pipe 106 penetrates the outer wall of the lubricating oil pipeline 9 and is fixedly connected to the lubricating oil pipeline 9; one end of the seventh oil pipe 107 is fixedly connected to the second oil delivery port of the oil temporary reservoir 5; the other end of the seventh oil pipe 107 penetrates the outer wall of the lubricating oil pipeline 9 and is fixedly connected to the lubricating oil pipeline 9. Figure 2 shown.
[0045] The connection device described in this embodiment can also adopt other methods, such as connecting through two positive tees, etc., which are not listed one by one in this article.
[0046] The control device in this embodiment adopts a controller such as a single chip microcomputer or a PLC.
[0047] One way of using the utility model:
[0048] The first use mode: under the control of the intelligent control device 8, the three-way solenoid valve 6 opens the valves of the second interface and the third interface, and closes the valves of the first interface and the third interface; the oil in the lubricating oil pipeline 9 will flow through the seventh oil pipe 107, the oil temporary reservoir 5, the fifth oil pipe 105, the three-way solenoid valve 6, the fourth oil pipe 104 and the third oil outlet 31 in sequence under the constraints of gravity and atmospheric pressure to enter the waste oil storage tank 3;
[0049] Second usage: under the control of the intelligent control device 8, the three-way solenoid valve 6 opens the valves of the first interface and the third interface, closes the valves of the second interface and the third interface, and starts the oil pump 7; under the action of the oil pump 7, the clean oil in the clean oil storage tank 2 will flow through the second oil outlet 21, the second oil pipe 102, the oil pump 7, the third oil pipe 103, the three-way solenoid valve 6, the fifth oil pipe 105, the oil temporary reservoir 5 and the seventh oil pipe 107 in sequence to enter the lubricating oil pipeline 9, and the oil stains inside the equipment are cleaned through the internal circulation of the mechanical equipment lubrication system. After the cleaning is completed, the first usage method is repeated to discharge the clean oil into the waste oil storage tank 3;
[0050] The third way of using: under the control of the intelligent control device 8, the three-way solenoid valve 6 closes the valves of the first interface and the third interface, closes the valves of the second interface and the third interface, and the solenoid valve 4 opens. The new lubricating oil in the new oil storage tank 1 will flow through the first oil outlet 11, the solenoid valve 4 and the sixth oil pipe 106 in sequence under the action of gravity and atmospheric pressure, and enter the lubricating oil pipeline 9, and then circulate the lubricating oil liquid inside the mechanical equipment through the internal circulation of the mechanical equipment lubrication system.
[0051] The oil temporary storage device in this patent temporarily stores the oil to be discharged in a container, which ensures the fluidity of the oil.
[0052] To sum up, when the utility model is working, by repeating the above three usage methods, a fully automated oil changing process can be realized, the operation is simple, manual operation is reduced, safety and efficiency are improved, and environmental pollution is reduced. At the same time, the device can clean the oil inside the oil tank to ensure the quality of the oil.
[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the present invention.
Claims
1. An automatic oil draining and changing device for an oil circuit, characterized in that: include: A new oil storage tank (1), a clean oil storage tank (2), a waste oil storage tank (3), a solenoid valve (4), an oil temporary storage device (5), a three-way solenoid valve (6), an oil delivery pump (7), a control device (8) and a lubricating oil pipeline (9); The control device is respectively connected to the solenoid valve (4), the three-way solenoid valve (6) and the oil delivery pump (7) through wires, and is used to control the solenoid valve (4), the three-way solenoid valve (6) and the oil delivery pump (7); The new oil storage tank (1) is used to store new oil, and a first oil outlet (11) is provided at the lower end of the new oil storage tank (1); The clean oil storage tank (2) is used to store clean oil, and a second oil outlet (21) is provided at the lower end of the clean oil storage tank (2); The waste oil storage tank (3) is used to store waste oil, and a third oil outlet (31) is provided at the upper end of the waste oil storage tank (3); The oil temporary storage device (5) is hollow inside and is used for temporarily storing oil, and the oil temporary storage device (5) is provided with two oil delivery ports; A first oil pipe (101) is fixedly connected between the first interface of the solenoid valve (4) and the first oil outlet (11) of the new oil storage tank (1); A second oil pipe (102) is fixedly connected between the second oil outlet (21) of the clean oil storage tank (2) and the input end of the oil delivery pump (7); A third oil pipe (103) is fixedly connected between the output end of the oil delivery pump (7) and the first interface of the three-way solenoid valve (6); A fourth oil pipe (104) is fixedly connected between the third oil outlet (31) of the waste oil storage tank (3) and the second interface of the three-way solenoid valve (6); A fifth oil pipe (105) is fixedly connected between the third interface of the three-way solenoid valve (6) and the first oil delivery port of the oil temporary reservoir (5); The second oil delivery port of the oil temporary reservoir (5) and the second interface of the solenoid valve (4) are connected to the lubricating oil pipeline (9) through a connecting device.
2. The automatic oil draining and changing device of the oil circuit according to claim 1, characterized in that: The altitude at which the lower end of the new oil storage tank (1) is located is greater than the altitude at which the lubricating oil pipeline (9) is located; and the altitude at which the upper end of the waste oil storage tank (3) is located is less than the altitude at which the lubricating oil pipeline (9) is located.
3. The automatic oil draining and changing device for oil circuits according to claim 1, characterized in that: The connection device comprises a positive four-way joint (10); a sixth oil pipe (106) is fixedly connected between a first interface of the positive four-way joint (10) and a second interface of the solenoid valve (4); a seventh oil pipe (107) is fixedly connected between the second interface of the positive four-way joint (10) and a second oil delivery port of the oil temporary reservoir (5); two interfaces are provided on the lubricating oil pipeline (9); the first interface of the lubricating oil pipeline (9) and the third interface of the positive four-way joint (10) are fixedly connected; the second interface of the lubricating oil pipeline (9) and the fourth interface of the positive four-way joint (10) are fixedly connected.