Automatic feeding device for kiln

By designing automatic feeding devices for kilns, using components such as motors, bevel gears and spiral blades to evenly sprinkle raw materials into the kiln, solving the problem of uneven distribution of raw materials in the existing technology, and improving the uniformity of feeding and production effect.

CN222703826UActive Publication Date: 2025-04-01OUTSYS (TIANJIN) TECH DEV CO LTD
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Patent Information

Application Number
CN202421280506.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-04-01
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

When used, the existing kiln feeding device is not convenient to sprinkle the input raw materials evenly, resulting in uneven distribution of raw materials and temperature distribution of the inside of the kiln, affecting the uniformity of the feeding and production effect.

Method used

An automatic feeding device for kilns is designed, including a base, furnace body, barrel, feeding pipe, material separation box and linkage mechanism. The bevel gear and spiral blades are driven to rotate through the motor, and the raw materials are transported into the feed pipe, and the raw materials are evenly sprinkled into the furnace body using the material guide block and centrifugal force.

Benefits of technology

The uniform spilling of raw materials in the kiln is achieved, and the raw materials are avoided in a fixed position, resulting in uneven temperature and combustion problems, and the uniformity of feeding and production effect are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of kiln feeding, and proposes an automatic feeding device for kiln, including a base, a furnace body is fixedly installed on one side of the top of the base, a barrel is fixedly installed on the other side of the top of the base, and a feeding mechanism is arranged in the barrel. The raw materials are transported to the feeding pipe through the feeding mechanism and enter the distribution box. Under the action of the guide block, the raw materials are facilitated to flow to the discharge port. At the same time, the rotating rod drives the first pulley to rotate, and the second pulley is rotated by the belt linkage, thereby driving the feeding pipe and the distribution box to rotate, and the raw materials are discharged and scattered through the discharge port, so as to achieve the effect of evenly scattering the raw materials in the furnace body, preventing the input raw materials from being concentrated in the fixed position inside the furnace body, and effectively improving the uniformity and effect of feeding.
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Description

Technical Field

[0001] The utility model relates to the technical field of kiln feeding, in particular to an automatic feeding device for a kiln. Background Art

[0002] A kiln is a furnace used to fire ceramics and sculptures or to fuse enamel to the surface of metal objects. It is usually made of bricks and stones, and can be made into various sizes according to needs. It can be operated by combustible gas, oil or electricity.

[0003] The known authorized patent with application number: CN202223195458.6 discloses a glass kiln feeding device, including a glass kiln body, the outer surface of the glass kiln body is provided with a conveying channel, one end of the conveying channel is provided with a molten pool, the outer surface of the molten pool is provided with a material guide barrel, the interior of the material guide barrel is provided with a material guide plate, one end of the material guide barrel is provided with a first sealing plate, and the outer surface of the first sealing plate is provided with a feeding pipe. The utility model has the following advantages and effects: the raw materials are conveyed to the interior of the material guide barrel by the continuous rotation of the screw rod, and are introduced into the interior of the molten pool via the inclined material guide plate, thereby realizing automatic continuous feeding to prevent the raw materials from being stuck or blocked during the feeding process, and the conveying distance between the molten pool and the feeding pipe is increased by the material guide barrel, which can prevent the high temperature inside the molten pool from causing adverse effects on the feeding assembly, and make the continuous feeding stability of the feeding pipe better.

[0004] However, in the implementation of relevant technologies, it was found that the above technical solution has the following problems: when it is used, it is not convenient to evenly scatter the raw materials input, and the raw materials are fed into the kiln through a spiral rod. After the raw materials enter the kiln, they will be concentrated near the kiln feeding port, so that there are less raw materials in other positions inside the kiln, resulting in uneven distribution of raw materials and temperature distribution inside the kiln, thereby reducing the uniformity of feeding and production effect. Utility Model Content

[0005] The utility model provides an automatic feeding device for a kiln, which solves the problem in the related art that it is inconvenient to evenly scatter the fed raw materials.

[0006] The technical solution of the utility model is as follows: an automatic feeding device for a kiln, comprising: a base, a furnace body is fixedly installed on one side of the top of the base, a barrel is fixedly installed on the other side of the top of the base, and a feeding mechanism is arranged in the barrel;

[0007] A feeding mechanism is provided between the barrel and the furnace body, a feeding pipe is rotatably connected to the top of the furnace body, a material distribution box is fixedly installed at the bottom end of the feeding pipe, a plurality of discharge ports are opened on the surface of the material distribution box, and a material guide block is fixedly installed on the inner bottom wall of the material distribution box;

[0008] A linkage mechanism is provided between the feeding pipe and the feeding mechanism, and a discharge pipe is fixedly installed at the bottom of the barrel.

[0009] Preferably, the material discharge mechanism includes a rotating rod rotatably connected to the top of the barrel, a spiral blade fixedly connected to the bottom end surface of the rotating rod and a power component arranged at the top of the barrel, and the spiral blade is located inside the discharge pipe.

[0010] The power component includes a bevel gear 1 fixedly mounted on the top surface of the rotating rod, a motor 1 fixedly mounted on one side of the top of the barrel, and a bevel gear 2 fixedly connected to the output end of the motor 1 and meshing with the bevel gear 1.

[0011] Preferably, the linkage includes a pulley 1 fixedly connected to the top of the rotating rod and a pulley 2 fixedly connected to the surface of the feeding pipe, and the pulley 2 and the pulley 1 are connected by a belt tensioning connection.

[0012] Preferably, a filter screen rotatably connected to the rotating rod is fixedly installed in the barrel, and a plurality of crushing knives located above the filter screen are fixedly installed on the surface of the rotating rod.

[0013] Preferably, the feeding mechanism includes a feeding barrel fixedly mounted on the top of the base and connected to the discharge pipe, an auger rod rotatably connected between the two ends of the inner wall of the feeding barrel, a feed pipe fixedly connected to the surface of one end of the feeding barrel and extending into the feeding pipe, and a second motor fixedly connected to one end of the feeding barrel, wherein the output end of the second motor passes through the feeding barrel and is connected to the auger rod.

[0014] Preferably, a feed hopper is fixedly mounted on one side of the top of the barrel, two fixing frames are symmetrically fixedly mounted on the bottom of the base, and the barrel is fixedly mounted between opposite surfaces of the two fixing frames.

[0015] The working principle and beneficial effects of the utility model are:

[0016] When in use, the motor 1 drives the bevel gear 2 to rotate, and drives the bevel gear 1 meshing with it, so that the rotating rod drives the spiral blade to rotate, and the raw materials in the barrel are discharged through the discharge pipe, and are transported to the feeding pipe and enter the distribution box through the feeding mechanism. Under the action of the guide block, the raw materials flow to the discharge port. At the same time, the rotating rod drives the pulley 1 to rotate, and the belt is used to link the pulley 2 to rotate, thereby driving the feeding pipe and the distribution box to rotate, so that the raw materials are discharged and scattered through the discharge port under the action of centrifugal force. Therefore, the effect of evenly sprinkling the raw materials in the furnace body is achieved, which prevents the input raw materials from being concentrated in a fixed position inside the furnace body, causing uneven temperature distribution in the furnace body and uneven combustion of the raw materials, and effectively improves the uniformity and effect of feeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the cross-sectional three-dimensional structure of the furnace body of the utility model;

[0020] Figure 3 It is a schematic diagram of the cross-sectional three-dimensional structure of the barrel of the utility model;

[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the feeding tube of the utility model;

[0022] In the figure: 1. base; 2. furnace body; 3. barrel; 4. feeding pipe; 5. material distribution box; 6. material guide block; 7. discharge port; 8. rotating rod; 9. spiral blade; 10. bevel gear one; 11. bevel gear two; 12. motor one; 13. pulley one; 14. pulley two; 15. filter screen; 16. crushing knife; 17. feed barrel; 18. auger rod; 19. discharge pipe; 20. motor two; 21. discharge pipe. DETAILED DESCRIPTION

[0023] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Embodiment 1

[0025] See also Figure 1 - Figure 4 The utility model provides an automatic feeding device for a kiln, comprising: a base 1, a furnace body 2 is fixedly installed on one side of the top of the base 1, a barrel 3 is fixedly installed on the other side of the top of the base 1, and a feeding mechanism is arranged in the barrel 3;

[0026] A feeding mechanism is provided between the barrel 3 and the furnace body 2. A feeding pipe 4 is rotatably connected to the top of the furnace body 2. A material distribution box 5 is fixedly installed at the bottom of the feeding pipe 4. A plurality of discharge ports 7 are provided on the surface of the material distribution box 5. A material guide block 6 is fixedly installed on the inner bottom wall of the material distribution box 5.

[0027] A linkage mechanism is provided between the feeding pipe 4 and the feeding mechanism, and a discharge pipe 21 is fixedly installed at the bottom of the barrel 3 .

[0028] The material discharge mechanism includes a rotating rod 8 that penetrates and is rotatably connected to the top of the barrel 3 , a spiral blade 9 that is fixedly connected to the bottom surface of the rotating rod 8 , and a power component disposed on the top of the barrel 3 , and the spiral blade 9 is located inside the discharge pipe 21 .

[0029] The power component includes a bevel gear 10 fixedly mounted on the top surface of the rotating rod 8, a motor 12 fixedly mounted on one side of the top of the barrel 3, and a bevel gear 2 11 fixedly connected to the output end of the motor 12 and meshing with the bevel gear 10.

[0030] The linkage includes a pulley 13 fixedly connected to the top of the rotating rod 8 and a pulley 2 14 fixedly connected to the surface of the feeding pipe 4, and the pulley 2 14 and the pulley 1 13 are connected by a belt tensioning connection.

[0031] The technical solution provided by this embodiment is as follows: when in use, the bevel gear 2 11 is driven to rotate by the motor 12, and the bevel gear 10 meshing therewith is driven by the motor 11, so that the rotating rod 8 drives the spiral blade 9 to rotate, and the raw materials in the barrel 3 are discharged through the discharge pipe 21, and are transported to the feeding pipe 4 through the feeding mechanism and enter the distribution box 5, so that the raw materials can flow to the discharge port 7 under the action of the guide block 6. At the same time, when the rotating rod 8 rotates, the pulley 13 is synchronously driven to rotate, and the pulley 2 14 is rotated by the belt linkage, so as to drive the feeding pipe 4 and the distribution box 5 to rotate, so that the raw materials are discharged and scattered through the discharge port 7 under the action of centrifugal force, so as to achieve the effect of evenly sprinkling the raw materials in the furnace body 2, and prevent the raw materials from being concentrated in a fixed position inside the furnace body 2, causing uneven temperature distribution and raw material combustion in the furnace body 2, and effectively improving the uniformity and effect of feeding.

[0032] Furthermore, the feeding mechanism includes a feeding barrel 17 fixedly mounted on the top of the base 1 and connected to the discharge pipe 21, an auger rod 18 rotatably connected between the two ends of the inner wall of the feeding barrel 17, a feed pipe 19 fixedly connected to the surface of one end of the feeding barrel 17 and extending into the feeding pipe 4, and a motor 20 fixedly connected to one end of the feeding barrel 17, and the output end of the motor 20 passes through the feeding barrel 17 and is connected to the auger rod 18.

[0033] Specifically, when feeding, the raw materials in the barrel 3 fall into the feed barrel 17 through the discharge pipe 21, and at the same time, the motor 20 drives the auger rod 18 to rotate, so that the auger rod 18 drives the raw materials to move in the feed barrel 17, and is discharged into the feeding pipe 4 through the discharge pipe 19, thereby achieving the purpose of automatic feeding, making it convenient to add raw materials into the furnace body 2 for processing.

[0034] Furthermore, a feed hopper is fixedly mounted on one side of the top of the barrel 3 , two fixing frames are symmetrically fixedly mounted on the bottom of the base 1 , and the barrel 3 is fixedly mounted between opposite surfaces of the two fixing frames.

[0035] Specifically, by providing a feed hopper, it is convenient to add raw materials into the barrel 3, and by providing a fixing frame, it is convenient to fix and install the barrel 3, so as to ensure the stability of the barrel 3 in use.

[0036] Embodiment 2

[0037] Based on the first embodiment, in this embodiment: a filter screen 15 rotatably connected to the rotating rod 8 is fixedly installed in the barrel 3 , and a plurality of crushing knives 16 located above the filter screen 15 are fixedly installed on the surface of the rotating rod 8 .

[0038] The technical solution provided by this embodiment is: by setting a filter screen 15, the raw materials entering the barrel 3 can be filtered and screened, so that smaller pieces of raw materials are discharged downward for feeding, while larger pieces of raw materials are retained on the top of the filter screen 15. At the same time, when the rotating rod 8 drives the spiral blade 9 to rotate and discharge the material, it can synchronously drive the crushing knife 16 to rotate, so that the crushing knife 16 cuts and crushes the larger pieces of raw materials until the raw materials pass through the filter screen 15 for feeding, so as to make the volumes of the raw materials fed in similar, thereby ensuring the uniformity of firing of the raw materials.

[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic feeding device for a kiln, characterized in that: include: A base (1), a furnace body (2) is fixedly mounted on one side of the top of the base (1), a barrel (3) is fixedly mounted on the other side of the top of the base (1), and a material discharge mechanism is provided in the barrel (3); A feeding mechanism is provided between the material barrel (3) and the furnace body (2); a feeding pipe (4) is rotatably connected to the top of the furnace body (2); a material distribution box (5) is fixedly installed at the bottom end of the feeding pipe (4); a plurality of discharge ports (7) are provided on the surface of the material distribution box (5); and a material guide block (6) is fixedly installed on the inner bottom wall of the material distribution box (5); A linkage mechanism is provided between the feeding pipe (4) and the feeding mechanism, and a discharge pipe (21) is fixedly mounted on the bottom of the barrel (3).

2. The automatic feeding device for a kiln according to claim 1, characterized in that: The material discharge mechanism comprises a rotating rod (8) which penetrates and is rotatably connected to the top of the barrel (3), a spiral blade (9) which is fixedly connected to the bottom surface of the rotating rod (8), and a power component arranged at the top of the barrel (3), wherein the spiral blade (9) is located inside the discharge pipe (21).

3. The automatic feeding device for a kiln according to claim 2, characterized in that: The power component comprises a bevel gear 1 (10) fixedly mounted on the top surface of the rotating rod (8), a motor 1 (12) fixedly mounted on one side of the top of the barrel (3), and a bevel gear 2 (11) fixedly connected to the output end of the motor 1 (12) and meshing with the bevel gear 1 (10).

4. The automatic feeding device for a kiln according to claim 2, characterized in that: The linkage comprises a belt pulley 1 (13) fixedly connected to the top of the rotating rod (8) and a belt pulley 2 (14) fixedly connected to the surface of the feeding pipe (4), and the belt pulley 2 (14) and the belt pulley 1 (13) are connected by a belt tensioning connection.

5. The automatic feeding device for a kiln according to claim 2, characterized in that: A filter screen (15) rotatably connected to a rotating rod (8) is fixedly installed in the barrel (3), and a plurality of crushing knives (16) located above the filter screen (15) are fixedly installed on the surface of the rotating rod (8).

6. The automatic feeding device for a kiln according to claim 1, characterized in that: The feeding mechanism comprises a feeding cylinder (17) fixedly mounted on the top of the base (1) and connected to a discharge pipe (21), an auger rod (18) rotatably connected between the two ends of the inner wall of the feeding cylinder (17), a discharge pipe (19) fixedly connected to the surface of one end of the feeding cylinder (17) and extending into the feeding pipe (4), and a second motor (20) fixedly connected to one end of the feeding cylinder (17), wherein the output end of the second motor (20) passes through the feeding cylinder (17) and is connected to the auger rod (18).

7. The automatic feeding device for a kiln according to claim 1, characterized in that: A feed hopper is fixedly mounted on one side of the top of the barrel (3), two fixing frames are symmetrically fixedly mounted on the bottom of the base (1), and the barrel (3) is fixedly mounted between opposite surfaces of the two fixing frames.

Citation Information

Patent Citations

  • Glass kiln feeding device

    CN218579824U