A new energy battery box air tightness detection device
By designing a new energy battery box airtightness detection device that can quickly change position detection, the problem of low efficiency of existing equipment is solved, and efficient airtightness detection and quality control of the battery box is realized.
Patent Information
- Application Number
- CN202420867495.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-25
AI Technical Summary
Existing airtightness detection equipment can only detect one battery box at the same time, which has low working efficiency and cannot perform other inspections during the battery box pick-up and storage.
A new energy battery box airtightness detection device is designed, using a motor-driven fixed plate to switch the base position, realize the rapid position change detection of the battery box, and efficiently detect the airtightness of the battery box through the intake pipe and sealing sleeve system.
It improves overall work efficiency and can continue to inspect other battery boxes during the battery box pick-up and storage, ensuring efficient operation of the inspection equipment and product quality control.
Smart Images

Figure CN222704275U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection devices, and in particular to an air tightness detection device for a new energy battery box. Background Art
[0002] The core technology difference between new energy vehicles and traditional vehicles lies in the battery system. The battery pack is an important part of the battery system. Many core components are installed in a box inside the battery pack, so there are very high requirements for the lower shell (battery box). At present, stir friction welding and CMT welding are used to achieve welding of relevant parts of the battery box. The battery box has high requirements for airtightness testing. The inner cavity of the product is required to be completely sealed. If cracks or side leakage occur, it will seriously affect the service life of the product and cause safety hazards. Therefore, it is necessary to design a device that can accurately detect airtightness according to the airtightness requirements put forward by customers to ensure that the product is a qualified product when it is shipped.
[0003] The airtightness testing equipment currently in use has only one workstation. When in use, the staff is required to first place the battery box on the base, and then use a pressure plate to press the battery box and the base together, and then fill the inside of the battery box with high-pressure gas to observe whether the air pressure drops. After the test is completed, the staff is required to remove the battery box on the base and then put in a new battery box. During this period of time, the airtightness testing of the remaining battery boxes cannot be performed, which reduces the overall work efficiency. Therefore, a new energy battery box airtightness testing device is proposed to address the above problems. Utility Model Content
[0004] The technical problem to be solved by the utility model overcomes the existing defects and can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A new energy battery box air tightness detection device comprises a support shell and a support column, the top end of the support shell is fixedly connected to the support column, the top end of the support column is fixedly connected to a top plate, the inner side of the top plate is fixedly connected to a first electric telescopic rod, the bottom end of the first electric telescopic rod is fixedly connected to a pressure plate, a detector body is placed at one end of the support shell, a motor is fixedly connected to the inner side of one end of the support shell, a fixing plate is fixedly connected to the end of the main shaft of the motor, a base is fixedly connected to both sides of the vertical center line of the fixing plate, an air intake block is fixedly connected to the inner side of the base, a sealing gasket is fixedly connected to the four sides of the air intake block, the sealing gasket is fixedly connected to the base, a conducting pipe is connected to the inner side of the bottom end of the air intake block, and the conducting pipe runs through the bottom of the fixing plate, a supporting mechanism is provided at the bottom end of the fixing plate, and an air intake mechanism is provided at one end of the conducting pipe.
[0007] Preferably, the air intake mechanism comprises a ventilation shell connected to the conducting pipe, the ventilation shell is fixedly connected to the fixing plate, the bottom end of the ventilation shell is connected to a connecting cover, and a sealing sleeve is fixedly connected to the inner side of the connecting cover.
[0008] Preferably, the air intake mechanism also includes a second electric telescopic rod fixedly connected to the support shell, the top end of the second electric telescopic rod is fixedly connected to an air intake pipe, the outer side of the air intake pipe is fixedly connected to a plug matching the sealing sleeve, and the inner side of one end of the air intake pipe is connected to an air supply pipe.
[0009] Preferably, the support mechanism comprises a support ring fixedly connected to the support shell, a ball is rotatably connected to the inner side of the end surface of the support ring, and the support ring is rotatably connected to the connecting ring via the ball.
[0010] Preferably, a second radiation photoelectric device is fixedly connected to the bottom end of the ventilation shell, a first radiation photoelectric device is arranged below the second radiation photoelectric device, and the first radiation photoelectric device is fixedly connected to the supporting shell.
[0011] Preferably, one end of the support shell is fixedly connected to a fixed block, one end of the fixed block is fixedly connected to a third photoelectric device, and the bottom end of the plug is fixedly connected to a fourth photoelectric device.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. A new energy battery box air tightness detection device, through the motor, fixed plate, support ring, ball, connecting ring, the base on both sides of the fixed plate can be quickly switched under the action of the motor, so that the air tightness of the remaining battery boxes can be detected during the time when the battery box is taken and placed, thereby improving the overall work efficiency.
[0014] 2. A new energy battery box air tightness detection device, which is equipped with an air inlet pipe, an air delivery pipe, a plug, a connecting cover and a sealing sleeve. After the plug, the sealing sleeve and the connecting cover are engaged together, high-pressure gas can be ventilated to the inside of the battery box through the plug, and the sealing sleeve can ensure the sealing between the plug and the connecting cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] Figure 1The utility model is a schematic diagram of the overall structure of a new energy battery box air tightness detection device.
[0017] Figure 2 The utility model is a schematic diagram of the installation structure of a motor of a new energy battery box air tightness detection device.
[0018] Figure 3 The utility model is a schematic diagram of the installation structure of a sealing sleeve of a new energy battery box air tightness detection device.
[0019] In the figure: 1. support shell; 2. support column; 3. top plate; 4. first electric telescopic rod; 5. pressure plate; 6. detector body; 7. motor; 8. fixing plate; 9. second electric telescopic rod; 10. air inlet pipe; 11. air delivery pipe; 12. plug; 13. connecting cover; 14. sealing sleeve; 15. ventilation shell; 16. conducting pipe; 17. base; 18. air inlet block; 19. sealing gasket; 20. first pair of photoelectric devices; 21. second pair of photoelectric devices; 22. fixing block; 23. third pair of photoelectric devices; 24. fourth pair of photoelectric devices; 25. support ring; 26. ball bearing; 27. connecting ring; 28. battery box. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with specific implementation methods, wherein the accompanying drawings are only used for exemplary descriptions and represent only schematic diagrams rather than actual drawings, and cannot be understood as limitations on this patent. In order to better illustrate the specific implementation methods of the utility model, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted. Based on the specific implementation methods in the utility model, all other specific implementation methods obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0021] Example
[0022] like Figure 1-3As shown, a new energy battery box air tightness detection device includes a support shell 1 and a support column 2, the top of the support shell 1 is fixedly connected to the support column 2, the top of the support column 2 is fixedly connected to the top plate 3, the inner side of the top plate 3 is fixedly connected to the first electric telescopic rod 4, the bottom end of the first electric telescopic rod 4 is fixedly connected to the pressing plate 5, a detector body 6 is placed at one end of the support shell 1, a motor 7 is fixedly connected to the inner side of one end of the support shell 1, a fixing plate 8 is fixedly connected to the end of the main shaft of the motor 7, a base 17 is fixedly connected to both sides of the vertical center line of the fixing plate 8, an air intake block 18 is fixedly connected to the inner side of the base 17, and a sealing gasket 19 is fixedly connected to the surrounding of the air intake block 18. The sealing gasket 19 is fixedly connected to the base 17, the inner side of the bottom end of the air intake block 18 is connected with a conducting pipe 16, and the conducting pipe 16 passes through the bottom of the fixed plate 8, and the bottom end of the fixed plate 8 is provided with a supporting mechanism, and one end of the conducting pipe 16 is provided with an air intake mechanism. Under the action of the motor 7, the bases 17 on both sides of the fixed plate 8 can be quickly switched, so that the air tightness of the remaining battery boxes 28 can be tested during the time when the battery box 28 is taken and placed, thereby improving the overall work efficiency, and under the action of the pressing plate 5, the battery box 28 can be pressed, so that the bottom of the battery box 28 is tightly fitted with the sealing gasket 19, to prevent and ensure that there is no leakage between the battery box 28 and the sealing gasket 19.
[0023] As a further improvement of the utility model, Figure 1-3 As shown, the air intake mechanism includes a ventilation shell 15 connected to the guide pipe 16, the ventilation shell 15 is fixedly connected to the fixing plate 8, the bottom end of the ventilation shell 15 is connected to the connecting cover 13, the inner side of the connecting cover 13 is fixedly connected to the sealing sleeve 14, the air intake mechanism also includes a second electric telescopic rod 9 fixedly connected to the support shell 1, the top end of the second electric telescopic rod 9 is fixedly connected to the air intake pipe 10, the outer side of the air intake pipe 10 is fixedly connected to the sealing sleeve 14, the inner side of one end of the air intake pipe 10 is connected to the air supply pipe 11, the air supply pipe 11 is a flexible pipe, which is convenient for the movement of the air supply pipe 10 in the vertical direction, after the plug 12 is engaged with the sealing sleeve 14 and the connecting cover 13, high-pressure gas can be introduced into the inner side of the battery box 28 through the plug 12, and the sealing sleeve 14 can ensure the sealing between the plug 12 and the connecting cover 13.
[0024] As a further improvement of the utility model, Figure 2As shown, the support mechanism includes a support ring 25 fixedly connected to the support shell 1, and a ball 26 is rotatably connected to the inner side of the end surface of the support ring 25. The support ring 25 is rotatably connected to a connecting ring 27 through the ball 26. Through the mutual cooperation between the support ring 25 and the connecting ring 27, the fixed plate 8 can be supported, thereby reducing the pressure on the main shaft of the motor 7 and improving the service life of the main shaft of the motor 7.
[0025] As a further improvement of the utility model, Figure 1-3 As shown, the bottom end of the ventilation shell 15 is fixedly connected with the second radiation photoelectric 21, and the first radiation photoelectric 20 is arranged below the second radiation photoelectric 21, and the first radiation photoelectric 20 is fixedly connected with the supporting shell 1. When the first radiation photoelectric 20 is aligned with the second radiation photoelectric 21, the motor 7 stops working, and the plug 12 corresponds to the sealing sleeve 14.
[0026] As a further improvement of the utility model, Figure 1-2 As shown, one end of the support shell 1 is fixedly connected to a fixed block 22, one end of the fixed block 22 is fixedly connected to a third radiation photoelectric device 23, and the bottom end of the plug 12 is fixedly connected to a fourth radiation photoelectric device 24. When the third radiation photoelectric device 23 is aligned with the fourth radiation photoelectric device 24, the plug 12 and the sealing sleeve 14 are snapped together.
[0027] Working process: the gas pipe 10 is connected to the external high-pressure gas source. When the air tightness of the battery box 28 needs to be tested, first place the battery box 28 on the inner side of the base 17, and make the opening of the battery box 28 fit together with the sealing gasket 19. Then, the first electric telescopic rod 4 carries the pressing plate 5 to press the battery box 28, so that the battery box 28 and the sealing gasket 19 fit closely together. At the same time, the second electric telescopic rod 9 carries the plug 12 through the air intake pipe 10 and is engaged with the sealing sleeve 14. The second electric telescopic rod 9 stops working after the third photoelectric sensor 23 is aligned with the fourth photoelectric sensor 24. Then, the high-pressure gas can be introduced into the inner side of the gas pipe 11 through the external high-pressure gas source. At the same time, the high-pressure gas will pass through the air intake pipe 10, the ventilation shell 15, the conducting pipe 16 and the air intake block 1 8 is input into the inner side of the battery box 28, and the air pressure inside the battery box 28 will be displayed on the inner side of the detector body 6. After stopping the high-pressure gas from being introduced into the inner side of the battery box 28, if the air pressure inside the battery box 28 does not change, it means that the quality of the battery box 28 is qualified. If it changes, it means that it is unqualified. Then the pressing plate 5 is separated from the battery box 28, and then the staff makes the motor 7 rotate 180 degrees with the fixing plate 8, so that the position of the battery box 28 that has been tested is exchanged with the battery box 28 that has not been tested, and then the untested battery box 28 is tested according to the above steps. At the same time, during the test, the tested battery and 28 are removed from the inner side of the base 17, and then a new battery box 28 is placed. Repeating the above steps can achieve continuous testing of the battery box 28, thereby improving the overall detection efficiency.
[0028] The above is a preferred implementation mode of the utility model. The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. Technical personnel in this industry should understand that the utility model is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the utility model. Without departing from the protection scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model to be protected. The protection scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A new energy battery box air tightness detection device, comprising a support shell (1) and a support column (2), characterized in that: The top of the support shell (1) is fixedly connected to a support column (2), the top of the support column (2) is fixedly connected to a top plate (3), the inner side of the top plate (3) is fixedly connected to a first electric telescopic rod (4), the bottom end of the first electric telescopic rod (4) is fixedly connected to a pressing plate (5), a detector body (6) is placed at one end of the support shell (1), a motor (7) is fixedly connected to the inner side of one end of the support shell (1), a fixing plate (8) is fixedly connected to the end of the main shaft of the motor (7), and the fixing plate (8) is fixedly connected to the inner side of the support shell (1). ) are fixedly connected to a base (17) on both sides of the vertical center line of the fixed plate (8); an air intake block (18) is fixedly connected to the inner side of the base (17); a sealing gasket (19) is fixedly connected to the four sides of the air intake block (18); the sealing gasket (19) is fixedly connected to the base (17); a conducting pipe (16) is connected to the inner side of the bottom end of the air intake block (18); and the conducting pipe (16) passes through the bottom of the fixed plate (8); a supporting mechanism is provided at the bottom end of the fixed plate (8); and an air intake mechanism is provided at one end of the conducting pipe (16).
2. The air tightness detection device for a new energy battery box according to claim 1 is characterized in that: The air intake mechanism comprises a ventilation shell (15) connected to a guide pipe (16); the ventilation shell (15) is fixedly connected to a fixing plate (8); the bottom end of the ventilation shell (15) is connected to a connecting cover (13); and a sealing sleeve (14) is fixedly connected to the inner side of the connecting cover (13).
3. The air tightness detection device for a new energy battery box according to claim 2 is characterized in that: The air intake mechanism further comprises a second electric telescopic rod (9) fixedly connected to the support shell (1); the top end of the second electric telescopic rod (9) is fixedly connected to an air intake pipe (10); the outer side of the air intake pipe (10) is fixedly connected to a plug (12) matching the sealing sleeve (14); and the inner side of one end of the air intake pipe (10) is connected to an air delivery pipe (11).
4. The air tightness detection device for a new energy battery box according to claim 1 is characterized in that: The support mechanism comprises a support ring (25) fixedly connected to the support shell (1); a ball (26) is rotatably connected to the inner side of the end surface of the support ring (25); and the support ring (25) is rotatably connected to a connecting ring (27) via the ball (26).
5. The air tightness detection device for a new energy battery box according to claim 2 is characterized in that: The bottom end of the ventilation shell (15) is fixedly connected to a second radiation photoelectric device (21), a first radiation photoelectric device (20) is arranged below the second radiation photoelectric device (21), and the first radiation photoelectric device (20) is fixedly connected to the support shell (1).
6. The air tightness detection device for a new energy battery box according to claim 3 is characterized in that: One end of the support shell (1) is fixedly connected to a fixed block (22), one end of the fixed block (22) is fixedly connected to a third photoelectric device (23), and the bottom end of the plug (12) is fixedly connected to a fourth photoelectric device (24).