A combined bearing turntable bearing sealing detection device

By designing a combined bearing turntable bearing seal detection device, the linkage of the compression cylinder, displacement cylinder, airtight chamber, vacuum device and pressure induction gauge is solved, and efficient and accurate seal performance testing is achieved.

CN222704282UActive Publication Date: 2025-04-01YIYANG LONGMA BEARING CO LTD
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Patent Information

Application Number
CN202421509000.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-01
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

Traditional bearings have low sealing efficiency and low accuracy, and are difficult to adapt to the diversity of bearings of different specifications and types.

Method used

A combined bearing turntable bearing seal detection device is designed, using the cooperation between the compression cylinder and the displacement cylinder to apply preset and uniform pressure, combined with the linkage of the airtight chamber, the vacuum device and the pressure induction gauge, to achieve high-precision sealing performance testing.

Benefits of technology

It improves the efficiency, accuracy and adaptability of bearing seal performance detection, can accurately capture small leakage, and is suitable for different bearing models, reducing the replacement time and cost.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present application discloses a combined bearing turntable bearing sealing detection device, including a column support, a sliding guide seat is arranged on one side of the column support, the sliding guide seat is slidably connected to a cylinder connecting frame through a linear slide rail, the upper end of the cylinder connecting frame is connected to the telescopic end of a clamping cylinder arranged on one side of the sliding guide seat, the lower end of the cylinder connecting frame is provided with a lower pressure seat, and a bearing support platform is also arranged on the front side of the column support, the bearing support platform includes a lower base plate, a guide slide rail, an intermediate connecting plate, a displacement cylinder, an airtight chamber and a bearing placement plate. The present application improves the efficiency, accuracy and adaptability of bearing sealing performance detection, and can apply a preset and uniform pressure to the bearing through the exquisite coordination of the clamping cylinder and the displacement cylinder to simulate the real working condition, and at the same time, with the linkage of the airtight chamber, the vacuum pumping device and the pressure sensor, the high accuracy and sensitivity of the sealing performance test are ensured.
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Description

Technical Field

[0001] The present application relates to the technical field of bearing detection, and in particular to a combined bearing turntable bearing sealing detection device. Background Art

[0002] In the current industrial manufacturing field, bearings are key mechanical transmission components, and their sealing performance directly affects the stable operation, energy efficiency and service life of mechanical equipment. If dust, moisture or other impurities enter the interior of the bearing, it will accelerate the wear of the bearing and lead to early failure. Good sealing performance can prevent the invasion of these external impurities and keep the interior of the bearing clean. Therefore, good sealing performance can reduce the maintenance requirements and maintenance costs of the bearing.

[0003] Traditional bearing sealing testing is inefficient, and the test results are easily affected by subjective factors, making it difficult to meet the requirements of high precision and high stability. Especially when faced with the diversity of bearings of different specifications and types, the versatility and adaptability of testing face huge challenges. Summary of the invention

[0004] The technical problem to be solved by the present application is to overcome the existing defects and provide a combined bearing turntable bearing sealing detection device, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a combined bearing turntable bearing sealing detection device, comprising a column support, a sliding guide seat is arranged on one side of the column support, the sliding guide seat is slidably connected to a cylinder connecting frame through a linear slide rail, the upper end of the cylinder connecting frame is connected to the telescopic end of a clamping cylinder arranged on one side of the sliding guide seat, the lower end of the cylinder connecting frame is provided with a lower pressing seat, the front side of the column support is also provided with a bearing bearing platform, the bearing bearing platform includes a lower bottom plate, a guide slide rail, an intermediate connecting rail, and a plurality of guide rails. A connecting plate, a displacement cylinder, an airtight chamber and a bearing placement plate, guide rails are arranged on both sides of the lower base plate, the slider at the upper end of the guide rail is connected to the middle connecting plate, the telescopic end of the displacement cylinder is connected to the lower surface of the middle connecting plate, an middle support shaft is arranged around the middle connecting plate, the upper end of the middle support shaft is connected to the bearing placement plate, the airtight chamber is located on the lower surface of the bearing placement plate, a vacuum pumping device is arranged on one side of the airtight chamber, and a pressure sensor for detecting pressure changes is arranged on the outside of the airtight chamber.

[0006] As a preferred technical solution of the present application, a cylinder mounting seat is also provided on the sliding guide seat, and a clamping cylinder is installed on the horizontal end of the cylinder mounting seat.

[0007] As a preferred technical solution of the present application, a sealing strip is provided on the lower surface of the bearing placement plate, and the sealing strip is located between the airtight chamber and the bearing placement plate.

[0008] As a preferred technical solution of the present application, the upper end of the bearing placement plate is sequentially provided with a first bearing placement seat, a second bearing placement seat and a third bearing placement seat.

[0009] As a preferred technical solution of the present application, air guide holes are arranged in the middle of the first bearing seat, the second bearing seat and the third bearing seat, and the air guide holes are connected to the airtight chamber.

[0010] Compared with the existing technology: This application improves the efficiency, accuracy and adaptability of bearing sealing performance testing. Through the exquisite coordination of the clamping cylinder and the displacement cylinder, it can apply a preset and uniform pressure to the bearing to simulate the actual working conditions. At the same time, with the help of the linkage of the airtight chamber, the vacuum device and the pressure sensor, the high accuracy and sensitivity of the sealing performance test are ensured. Even tiny leaks can be accurately captured. The multi-position bearing seats (the first to third bearing seats are placed) arranged on the bearing support platform improve the adaptability of the device to different types of bearings, improve the flexibility and efficiency of detection, and reduce the changeover time and cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of this application;

[0012] Figure 2 This is the main view of this application;

[0013] Figure 3 This is the left view of this application.

[0014] In the figure: 1. column support, 2. sliding guide seat, 3. linear slide rail, 4. cylinder connecting frame, 5. clamping cylinder, 6. lower pressure seat, 7. bearing support platform, 71. lower base plate, 72. guide slide rail, 73. middle connecting plate, 74. displacement cylinder, 75. airtight chamber, 76. bearing placement plate, 77. middle support shaft, 8. vacuum device, 9. pressure sensor, 10. cylinder mounting seat, 11. sealing strip, 12. first bearing seat, 13. second bearing seat, 14. third bearing seat. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, the following is Figure 2 All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0016] See also Figure 1-3 The present application provides a technical solution: a combined bearing turntable bearing sealing detection device, comprising a column support 1, a sliding guide seat 2 is arranged on one side of the column support 1, and the sliding guide seat 2 is slidably connected to a cylinder connecting frame 4 through a linear slide rail 3. The upper end of the cylinder connecting frame 4 is connected to the telescopic end of a pressing cylinder 5 arranged on one side of the sliding guide seat 2, and the lower end of the cylinder connecting frame 4 is provided with a lower pressing seat 6. The front side of the column support 1 is also provided with a bearing bearing platform 7.

[0017] The column support 1 is the main frame of the entire device. The column support 1 provides the necessary stability and vertical support force to ensure that all components can be firmly installed and maintain the correct relative position, and can remain stable even under the strong thrust generated when the cylinder is working; the sliding guide seat 2 is installed on one side of the column support 1, and is used to guide and support the horizontal sliding movement of the cylinder connecting frame 4, so that the clamping cylinder 5 can move accurately along the predetermined path, increasing the flexibility and operating range of the device; the linear slide rail 3 is combined with the sliding guide seat 2 to form a track system for the sliding of the cylinder connecting frame 4, ensuring the smoothness, straightness and high-precision positioning of the cylinder connecting frame 4 when moving, reducing friction and wear, and extending the service life; the upper and lower ends of the cylinder connecting frame 4 are respectively connected to the clamping cylinder 5 and the lower pressing seat 6, It not only transmits the driving force of the clamping cylinder 5, but also transfers this force evenly and stably to the lower pressure seat 5 and the final test object, and is a bridge to achieve precise pressure testing; the clamping cylinder 5 can apply a preset pressure to the bearing or other test pieces under the guidance of the cylinder connecting frame 4, simulating the load conditions under working conditions to evaluate the sealing performance or strength of the bearing; the lower pressure seat 6 is installed at the lower end of the cylinder connecting frame 4, and the lower pressure seat 6 directly contacts and supports the test piece or test platform to ensure uniform pressure distribution, avoid local overload, protect the test piece from damage, and ensure the accuracy of the test results; the bearing support platform 7 is located on the front side of the column support 1, which is used to fix and support the platform of the bearing to be tested, which is convenient for the installation and positioning of the bearing, ensuring the stability of the bearing position during the test, and obtaining reliable test data.

[0018] The bearing support platform 7 includes a lower base plate 71, a guide rail 72, an intermediate connecting plate 73, a displacement cylinder 74, an airtight chamber 75 and a bearing placement plate 76. Guide rails 72 are arranged on both sides of the lower base plate 71. The slider at the upper end of the guide rail 72 is connected to the intermediate connecting plate 73. The telescopic end of the displacement cylinder 74 is connected to the lower surface of the intermediate connecting plate 73. An intermediate support shaft 77 is arranged around the intermediate connecting plate 73. The upper end of the intermediate support shaft 77 is connected to the bearing placement plate 76. The airtight chamber 75 is located on the lower surface of the bearing placement plate 76. A vacuum pumping device 8 is arranged on one side of the airtight chamber 75. A pressure sensor 9 for detecting pressure changes is arranged on the outer side of the airtight chamber 75.

[0019] The lower base plate 71 serves as the basic component of the bearing support platform 7. The lower base plate 71 provides a stable installation platform, supports the weight of the entire bearing support platform 7, and ensures the stable installation of various components; the guide rails 72 are located on both sides of the lower base plate 71, and the guide rails 72 are connected to the intermediate connecting plate 73 through sliders, allowing the intermediate connecting plate 73 to move smoothly in a specific direction, thereby improving the flexibility and accuracy of adjusting the position of the components on the support platform; the displacement cylinder 74 is a driving element, and its extension and retraction directly controls the up and down movement of the intermediate connecting plate 73. Through precise control, the height of the bearing placement plate 76 can be fine-tuned, thereby improving the adaptability of the detection; the intermediate support shaft 77 enhances the rigidity of the entire system, and also ensures smooth lifting and lowering driven by the displacement cylinder 74 to prevent deflection or shaking; the bearing placement plate 76 carries the bearing to be tested, and through the connection with the intermediate support shaft 77, the stability of the bearing position during the test can be ensured; when the bearing is pressed, the airtight chamber 75 creates a closed test environment through the vacuum pumping device 8 for detecting the sealing performance of the bearing. Any leakage will cause a change in the pressure in the airtight chamber 75, which will be captured by the pressure sensor 9; the vacuum device 8 is responsible for extracting the air in the airtight chamber 75 to create the necessary vacuum conditions. The pressure sensor 9 is installed on the outside of the airtight chamber 75 to monitor the changes in the internal pressure of the airtight chamber 75 in real time. It is a key tool for evaluating whether the bearing sealing performance meets the standards.

[0020] Furthermore, a cylinder mounting seat 10 is also provided on the sliding guide seat 2 , and a pressing cylinder 5 is installed on the horizontal end of the cylinder mounting seat 10 .

[0021] The cylinder mounting base 10 provides a stable mounting platform for the clamping cylinder 5 , ensures the stability of the clamping cylinder 5 during operation, prevents positional displacement due to vibration or external force, and helps to evenly distribute the weight of the clamping cylinder 5 and the force generated during operation.

[0022] Furthermore, a sealing strip 11 is provided on the lower surface of the bearing placement plate 76 , and the sealing strip 11 is located between the airtight chamber 75 and the bearing placement plate 76 .

[0023] The sealing strip 11 ensures the sealing effect between the airtight chamber 75 and the bearing placement plate 76, preventing air from leaking from the edge during the vacuuming process, thereby creating a more stringent vacuum environment and improving the accuracy of testing the bearing sealing performance.

[0024] The sealing strip 11 is usually made of elastic material and can adapt to the bottom contour of the bearing of different shapes and sizes to form a tight fit. It can maintain a good sealing state even when there is a slight displacement caused by changes in air pressure, thereby increasing the versatility and reliability of the test.

[0025] Furthermore, the upper end of the bearing placement plate 76 is provided with a first bearing placement seat 12, a second bearing placement seat 13 and a third bearing placement seat 14 in sequence.

[0026] Different bearing seats can adapt to bearings of different models or sizes, which increases the application range of the device. Users can choose the appropriate bearing seat for testing according to actual needs, which enhances the flexibility of detection.

[0027] Furthermore, air guide holes are provided in the middle of the first bearing seat 12 , the second bearing seat 13 and the third bearing seat 14 , and the air guide holes are connected to the airtight chamber 75 .

[0028] By connecting the airtight chamber 75, the air guide holes allow each area below the bearing to be subjected to the same degree of vacuum, and even the smallest leak can be detected through pressure changes, thereby improving the sensitivity and reliability of the bearing sealing performance detection.

[0029] When in use: according to the size and type of the bearing to be tested, select the appropriate first bearing seat 12, the second bearing seat 13 or the third bearing seat 14, and place the bearing correctly thereon. Ensure that the bearing and the placement seat match closely to avoid unnecessary movement during the test, use the displacement cylinder 74 to adjust the position of the intermediate connecting plate 73, and then change the height of the bearing placement plate 76, adjust the position of the bearing to be tested located on the first bearing seat 12, the second bearing seat 13 or the third bearing seat 14 to the lower pressure seat 6 to meet the test requirements of bearings of different sizes, and ensure that there is no leakage in the airtight chamber 75 and the bearing placement plate 76; turn on the vacuum pumping device 8, and start to extract the air in the airtight chamber 75 until the predetermined vacuum degree is reached; in this process, the pressure difference change inside and outside the airtight chamber is monitored by the pressure sensor 9 to ensure that the vacuum environment is successfully established, and the pressing cylinder 5 applies downward pressure through the cylinder connecting frame 4, and the lower pressure seat 6 applies a predetermined test pressure to the bearing to simulate the load condition under the working state. At this time, the pressure inside the airtight chamber is continuously monitored by the pressure sensor 9, and any pressure changes caused by poor bearing sealing are recorded. After the test is completed, the data of the pressure sensor 9 is observed and recorded to analyze the sealing performance of the bearing. If the pressure remains stable, it indicates that the bearing is well sealed; if there is a significant pressure drop, there may be a leakage problem.

[0030] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A combined bearing turntable bearing sealing detection device, comprising a column support (1), a sliding guide seat (2) is arranged on one side of the column support (1), and the sliding guide seat (2) is slidably connected to a cylinder connecting frame (4) through a linear slide rail (3), characterized in that: The upper end of the cylinder connecting frame (4) is connected to the telescopic end of the pressing cylinder (5) arranged on one side of the sliding guide seat (2), and the lower end of the cylinder connecting frame (4) is provided with a lower pressing seat (6). The front side of the column support (1) is also provided with a bearing support platform (7), and the bearing support platform (7) includes a lower base plate (71), a guide rail (72), an intermediate connecting plate (73), a displacement cylinder (74), an airtight chamber (75) and a bearing placement plate (76). Guide rails (72) are provided on both sides of the lower base plate (71). The guide rails (72) are provided on the lower base plate (71). The slider at the upper end of the displacement cylinder (72) is connected to an intermediate connecting plate (73), the telescopic end of the displacement cylinder (74) is connected to the lower surface of the intermediate connecting plate (73), an intermediate support shaft (77) is arranged around the intermediate connecting plate (73), the upper end of the intermediate support shaft (77) is connected to the bearing placement plate (76), the airtight chamber (75) is located on the lower surface of the bearing placement plate (76), a vacuum pumping device (8) is arranged on one side of the airtight chamber (75), and a pressure sensor (9) for detecting pressure changes is arranged on the outer side of the airtight chamber (75).

2. The combined bearing turntable bearing sealing detection device according to claim 1 is characterized in that: A cylinder mounting seat (10) is also provided on the sliding guide seat (2), and a pressing cylinder (5) is installed on the horizontal end of the cylinder mounting seat (10).

3. The combined bearing turntable bearing sealing detection device according to claim 1 is characterized in that: A sealing strip (11) is provided on the lower surface of the bearing placement plate (76), and the sealing strip (11) is located between the airtight chamber (75) and the bearing placement plate (76).

4. The combined bearing turntable bearing sealing detection device according to claim 1, characterized in that: The upper end of the bearing placement plate (76) is provided with a first bearing placement seat (12), a second bearing placement seat (13) and a third bearing placement seat (14) in sequence.

5. The combined bearing turntable bearing sealing detection device according to claim 4 is characterized in that: Air guide holes are provided in the middle of the first bearing seat (12), the second bearing seat (13) and the third bearing seat (14), and the air guide holes are in communication with the airtight chamber (75).