An intelligent impact device

By designing intelligent impact equipment and automatically adjusting the impact height and number of times, the problems of low efficiency and uncertain results of traditional cable detection methods are solved, and more efficient and accurate detection results are achieved.

CN222704460UActive Publication Date: 2025-04-01JIANGSU CHINA ELECTRIC CABLE RES INST CO LTD
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Patent Information

Application Number
CN202420869648.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-04-01
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

Traditional cable detection methods rely on manpower to lift the impact hammer, resulting in low work efficiency and uncertain test results.

Method used

Design an intelligent impact equipment, including precision steel pipes, servo motors, lightweight wear-resistant alloy wheels and control mechanisms, which can automatically adjust the impact height and number of times to reduce the influence of human factors.

Benefits of technology

Improve the work efficiency of cable inspection, ensure the accuracy of test data, and reduce the impact of human factors on the results.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an intelligent impact device, including precision steel pipes, the precision steel pipes are provided with two groups, and short shafts are connected and fixed at the bottom, the short shafts pass through the bearing seat and are connected to the driven wheel, the driven wheel cooperates with the driving wheel through a belt, the driving wheel is driven by the servo motor under the support plate, and a lifting mechanism is provided inside the precision steel pipe, the lifting mechanism is connected to the beam plate, and a control mechanism for controlling the lifting of the impact hammer is provided on the beam plate. The utility model can adjust the impact height and number in real time according to the specifications of different cables, greatly improving the work efficiency, and the test data is also relatively accurate and will not be affected by human factors.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable detection, in particular to an intelligent impact device. Background Art

[0002] The mechanical and physical performance test of the insulation, sheath, and cable core conductor of the wire and cable includes the crack resistance of the insulation and sheath before and after aging, and the integrity verification of the conductor after impact. The traditional test method: three people participate, one person lifts the impact hammer to the specified height and then releases it to let the impact hammer do free fall to impact the tested cable, one person supervises the test personnel's reporting and the standardization of the operation, and one person records the operator's reporting and verifies the effectiveness of the process. According to the requirements of the GB / T2951.11-2008 test technical specification, the insulation and sheath of each specification of cable should be tested 20-30 times. According to the requirements of the AS / NZS3013 test technical specification, the number of impacts is 1000 times, the weight of the hanging hammer is 25kg, and the impact height is 1.5 meters. The original test method relies on manpower to lift the impact hammer to complete the number of operations, which is time-consuming and labor-intensive, resulting in extremely low work efficiency, and the difference in human factors increases the uncertainty of the test results. Utility Model Content

[0003] In order to solve the above-mentioned technical problems, an intelligent impact device is provided.

[0004] To achieve the above-mentioned purpose, the utility model is configured in a preferred embodiment to include precision steel pipes, which are provided in two groups and are connected and fixed with short shafts at the bottom. The short shafts pass through the bearing seat and are connected to the driven wheel. The driven wheel cooperates with the driving wheel through a belt. The driving wheel is driven by a servo motor under the support plate. A lifting mechanism is provided inside the precision steel pipe, and the lifting mechanism is connected to the beam plate. A control mechanism for controlling the lifting and lowering of the impact hammer is provided on the beam plate.

[0005] In a preferred embodiment, the utility model can be further configured to include precision steel pipes, which are provided with two groups and are connected and fixed with short shafts at the bottom. The short shaft passes through the bearing seat and is connected to the driven wheel. The driven wheel cooperates with the driving wheel through a belt. The driving wheel is driven by a servo motor under the support plate. A lifting mechanism is provided inside the precision steel pipe, and the lifting mechanism is connected to the beam plate. A control mechanism for controlling the lifting of the impact hammer is provided on the beam plate, and the control mechanism includes a pulley group and a rope body. The rope body is wound on a lightweight wear-resistant alloy wheel provided under the support plate through the pulley group, and the lightweight wear-resistant alloy wheel is driven by a motor.

[0006] In a preferred embodiment, the utility model can be further configured to include precision steel pipes, which are provided with two groups and are connected and fixed with short shafts at the bottom. The short shaft passes through the bearing seat and is connected to the driven wheel. The driven wheel cooperates with the driving wheel through a belt. The driving wheel is driven by a servo motor under the support plate. A lifting mechanism is provided inside the precision steel pipe, and the lifting mechanism is connected to the beam plate. A control mechanism for controlling the lifting of the impact hammer is provided on the beam plate. The control mechanism includes a pulley group and a rope body. The rope body is wound on a lightweight wear-resistant alloy wheel provided under the support plate through the pulley group. The lightweight wear-resistant alloy wheel is driven by a motor, and an electromagnetic clutch is provided between the rotating shaft of the lightweight wear-resistant alloy wheel and the output shaft of the motor.

[0007] In a preferred embodiment, the utility model can be further configured to include precision steel pipes, which are provided with two groups and are connected and fixed with short shafts at the bottom. The short shaft passes through the bearing seat and is connected to the driven wheel. The driven wheel cooperates with the driving wheel through a belt, and the driving wheel is driven by a servo motor under the support plate. A lifting mechanism is provided inside the precision steel pipe, and the lifting mechanism is connected to the beam plate. A control mechanism for controlling the lifting of the impact hammer is provided on the beam plate, and the control mechanism includes a pulley group and a rope body. The rope body is wound around a lightweight wear-resistant alloy wheel provided under the support plate through the pulley group. The lightweight wear-resistant alloy wheel is driven by a motor, and an electromagnetic clutch is provided between the rotating shaft of the lightweight wear-resistant alloy wheel and the output shaft of the motor. A guide rod is provided on the descending path of the impact hammer, and a limit switch is provided at the top of the guide rod.

[0008] In a preferred embodiment, the utility model can be further configured to include precision steel pipes, which are provided with two groups and are connected and fixed with short shafts at the bottom. The short shaft passes through the bearing seat and is connected to the driven wheel. The driven wheel cooperates with the driving wheel through a belt, and the driving wheel is driven by a servo motor under the support plate. A lifting mechanism is provided inside the precision steel pipe, and the lifting mechanism is connected to the beam plate. A control mechanism for controlling the lifting of the impact hammer is provided on the beam plate. The control mechanism includes a pulley group and a rope body, and the rope body is wound around a lightweight wear-resistant alloy wheel provided under the support plate through the pulley group. The lightweight wear-resistant alloy wheel is driven by a motor, and an electromagnetic clutch is provided between the rotating shaft of the lightweight wear-resistant alloy wheel and the output shaft of the motor. A guide rod is provided on the descending path of the impact hammer, and a limit switch is provided at the top of the guide rod. The lifting mechanism includes a screw and a screw nut, and the screw is connected to the screw nut fixed in the precision steel pipe, and the top of the screw is fixed to the beam plate.

[0009] In a preferred embodiment, the utility model can be further configured as comprising precision steel tubes, wherein the precision steel tubes are provided with two groups, and short shafts are connected and fixed at the bottom of the two groups, the short shafts pass through the bearing seat and are connected to the driven wheel, the driven wheel cooperates with the driving wheel through a belt, the driving wheel is driven by the servo motor under the support plate, a lifting mechanism is provided inside the precision steel tube, the lifting mechanism is connected to the beam plate, a control mechanism for controlling the lifting of the impact hammer is provided on the beam plate, the control mechanism comprises a pulley block and a rope body, the rope body is wound around a lightweight wear-resistant alloy wheel provided under the support plate through the pulley block, the lightweight wear-resistant alloy wheel is driven by the motor, an electromagnetic clutch is provided between the rotating shaft of the lightweight wear-resistant alloy wheel and the output shaft of the motor, a guide rod is provided on the descending path of the impact hammer, a limit switch is provided at the top end of the guide rod, the lifting mechanism comprises a screw rod and a screw rod nut, the screw rod is connected to the screw rod nut fixed in the precision steel tube, and the top of the screw rod is fixed to the beam plate, and a hard shock-absorbing plate is provided on the impact table of the impact hammer.

[0010] In a preferred embodiment, the utility model can be further configured as comprising a precision steel tube, wherein the precision steel tube is provided with two groups, and a short shaft is connected and fixed at the bottom of each group, wherein the short shaft passes through a bearing seat and is connected to a driven wheel, wherein the driven wheel cooperates with a driving wheel through a belt, and the driving wheel is driven by a servo motor under the support plate, and a lifting mechanism is provided inside the precision steel tube, wherein the lifting mechanism is connected to a beam plate, and a control mechanism for controlling the lifting of the impact hammer is provided on the beam plate, wherein the control mechanism comprises a pulley block and a rope body, wherein the rope body is wound around a pulley block provided on the support plate, and wherein the rope body is wound around a pulley block provided on the support plate, and wherein the rope body is wound around a pulley block provided on the support plate, and wherein the pulley block is ... On the lightweight wear-resistant alloy wheel below the support plate, the lightweight wear-resistant alloy wheel is driven by a motor, an electromagnetic clutch is arranged between the rotating shaft of the lightweight wear-resistant alloy wheel and the output shaft of the motor, a guide rod is arranged on the descending path of the impact hammer, and a limit switch is arranged at the top end of the guide rod, the lifting mechanism includes a screw rod and a screw rod nut, the screw rod is connected to the screw rod nut fixed in the precision steel pipe, and the top of the screw rod is fixed to the beam plate, a hard shock-absorbing plate is arranged on the impact table of the impact hammer, and the motor and the servo motor are electrically connected to the control system.

[0011] Beneficial effect: the intelligent impact device of the utility model can adjust the impact height and number in real time according to the specifications of different cables, which greatly improves the work efficiency, and the test data is more accurate and will not be affected by human factors. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0014] In the figure, 1 is a beam plate; 2 is a precision steel pipe; 3 is an impact hammer; 4 is a guide rod; 5 is a support plate; 6 is a servo motor; 7 is a lightweight wear-resistant alloy wheel; 8 is a limit switch; 9 is a motor; and 10 is a bearing seat. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the protection scope of the utility model.

[0016] like Figure 1 As shown, an intelligent impact device includes precision steel tubes 2, and the precision steel tubes 2 are provided with two groups, and short shafts are connected and fixed at the bottom. The short shaft passes through the bearing seat 10 and is connected to the driven wheel. The driven wheel cooperates with the driving wheel through a belt, and the driving wheel is driven by the servo motor 6 under the support plate 5. A lifting mechanism is arranged inside the precision steel tube 2, and the lifting mechanism is connected to the beam plate 1. A control mechanism for controlling the lifting and lowering of the impact hammer 3 is arranged on the beam plate 1. The lifting mechanism controls the falling height of the impact hammer 3, and the control mechanism can control the number of falls.

[0017] The control mechanism includes a pulley block and a rope body. The rope body is wound around a lightweight wear-resistant alloy wheel 7 arranged under the support plate 5 through the pulley block. The lightweight wear-resistant alloy wheel 7 is driven by a motor 9. The start and stop of the lightweight wear-resistant alloy wheel 7 controls the tension and relaxation of the rope body.

[0018] An electromagnetic clutch is arranged between the rotating shaft of the light wear-resistant alloy wheel 7 and the output shaft of the motor 9, and the electromagnetic clutch can achieve the effect of multiple impacts.

[0019] A guide rod 4 is provided on the descending path of the impact hammer 3, and a limit switch 8 is provided at the top end of the guide rod 4 to prevent the impact hammer 3 from shaking left and right and deviating from the trajectory when falling.

[0020] The lifting mechanism includes a screw and a screw nut. The screw is connected to the screw nut fixed in the precision steel pipe 2, and the top of the screw is fixed to the beam 1. The screw is driven up by rotating the screw nut, and then the beam 1 rises.

[0021] A hard shock-absorbing plate is arranged on the impact table of the impact hammer 3 to protect the impact table and prevent it from being damaged by the impact hammer 3 .

[0022] The motor 9 and the servo motor 6 are both electrically connected to the control system, which reduces the number of operators and improves efficiency.

[0023] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity from another entity, but do not necessarily require or imply the existence of any such actual relationship or order between these entities.

[0024] The above examples are merely illustrative of the present utility model and do not constitute a limitation on the protection scope of the present utility model. All designs that are identical or similar to the present utility model fall within the protection scope of the present utility model.

Claims

1. An intelligent impact device, characterized in that: The invention comprises a precision steel tube (2), wherein two groups of the precision steel tube (2) are provided, and short shafts are connected and fixed at the bottom of the two groups, and the short shafts pass through a bearing seat (10) and are connected to a driven wheel, and the driven wheel cooperates with a driving wheel through a belt, and the driving wheel is driven by a servo motor (6) under a support plate (5). A lifting mechanism is provided inside the precision steel tube (2), and the lifting mechanism is connected to a beam plate (1). A control mechanism for controlling the lifting of an impact hammer (3) is provided on the beam plate (1).

2. The intelligent impact device according to claim 1, characterized in that: The control mechanism comprises a pulley block and a rope body, wherein the rope body is wound around a light wear-resistant alloy wheel (7) arranged below the support plate (5) through the pulley block, and the light wear-resistant alloy wheel (7) is driven by a motor (9).

3. An intelligent impact device according to claim 2, characterized in that: An electromagnetic clutch is provided between the rotating shaft of the lightweight wear-resistant alloy wheel (7) and the output shaft of the motor (9).

4. An intelligent impact device according to claim 3, characterized in that: A guide rod (4) is provided on the descending path of the impact hammer (3), and a limit switch (8) is provided at the top end of the guide rod (4).

5. An intelligent impact device according to claim 4, characterized in that: The lifting mechanism comprises a screw and a screw nut, the screw is inserted into the screw nut fixed in the precision steel pipe (2), and the top of the screw is fixed to the beam plate (1).

6. An intelligent impact device according to claim 5, characterized in that: A hard shock-absorbing plate is arranged on the impact table of the impact hammer (3).

7. The intelligent impact device according to claim 5, characterized in that: The motor (9) and the servo motor (6) are both electrically connected to the control system.