A high-speed code scanning device and equipment

Abstract

The utility model relates to a high-speed code scanning device and equipment, including: a support frame, a conveying component and an identification component, the conveying component includes a workbench and a limit plate, the workbench is arranged on the top of the support frame, two limit plates are arranged on the surface of the workbench, and the two limit plates are arranged in parallel to form a material passing channel; the identification component includes an ultrasonic sensor and an adjustment frame, the ultrasonic sensor is arranged on the workbench, and the ultrasonic sensor is arranged at the port at the output end of the material passing channel; the adjustment bracket is arranged on the top of the workbench, and a high frame rate camera is arranged on the adjustment bracket, the high frame rate camera is arranged opposite to the material passing channel, and the high frame rate camera is electrically connected to the ultrasonic sensor. The utility model uses an ultrasonic sensor to identify and locate places of different thicknesses or products with positioning holes, can be applied to a variety of products and stably scan codes at high speeds, ensure recognition accuracy, and improve work efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of visual recognition, in particular to a high-speed code scanning device and equipment. Background Art

[0002] Barcode scanning equipment is often used in production lines to identify and enter product information. The specific operation process is to cooperate with sensor positioning and use the camera to identify the information of the products on the bottom assembly line.

[0003] Currently, most of the sensors on the market use ordinary sensors as trigger sources to trigger camera scanning. For example, optical fiber is used as a trigger source. This type of sensor is only suitable for indirect triggering. Due to its special structure, the optical fiber receiving end needs to receive a certain amount of light from the transmitting end to form a trigger signal. Although the principle is simple and practical, it is very easy to be interfered with. When the light source is next to the sensor, the light emitted by the light source will directly and seriously affect the sensor, causing the sensor to fail and cannot be triggered.

[0004] When the trigger requirement changes to high-speed triggering, ordinary sensors become even more powerless. Under high-speed movement, the product may be squeezed and deformed by the limit, which causes the original stable trigger point to become unstable and may lose the trigger point. In addition, most ordinary sensors can only be tried on one type of product. For example, there is a positioning hole on the product, which allows the through-beam optical fiber to play its role. When there is no positioning hole on the product, it cannot play its role. It is too limited to be universal. Utility Model Content

[0005] Therefore, the technical problem to be solved by the present invention is to overcome the limitation of the photoelectric sensor in the prior art, which is that it is difficult to ensure the recognition accuracy for products without positioning holes.

[0006] In order to solve the above technical problems, the utility model provides a high-speed code scanning device, comprising:

[0007] Support frame;

[0008] A conveying assembly, the conveying assembly comprising a workbench and a limiting plate, the workbench is arranged on the top of the support frame, two limiting plates are arranged on the surface of the workbench, and the two limiting plates are arranged in parallel to form a material passing channel;

[0009] An identification component, wherein the identification component comprises an ultrasonic sensor and an adjustment frame, wherein the ultrasonic sensor is arranged on the workbench and at the port at the output end of the material transfer channel; the adjustment frame is arranged on the top of the workbench, and a high frame rate camera is arranged on the adjustment frame, wherein the high frame rate camera is arranged opposite to the material transfer channel, and the high frame rate camera is electrically connected to the ultrasonic sensor.

[0010] In one embodiment of the present invention, a concave surface is provided on one side of the limiting plate close to the workbench, and a limiting groove is formed between the concave surface and the surface of the workbench.

[0011] In an embodiment of the present utility model, a first adjustment hole is formed on the limiting plate, and a first connecting hole matching with the first adjustment hole is provided on the workbench.

[0012] In one embodiment of the utility model, a mounting opening is provided on the workbench, the ultrasonic sensor is arranged in the mounting opening, and the detection opening of the ultrasonic sensor is flush with the height of the material transfer channel.

[0013] In one embodiment of the utility model, the adjustment frame includes a vertical pole and a horizontal beam, the vertical pole is connected to the workbench, the horizontal beam is connected perpendicularly to the vertical pole, and the high frame rate camera is arranged on the horizontal beam.

[0014] In one embodiment of the utility model, a second adjustment hole is provided at one end of the cross beam close to the vertical pole, and a second connecting hole matching with the second adjustment hole is provided on the vertical pole.

[0015] In one embodiment of the present invention, the crossbeam is provided with a third adjustment hole along the length axis direction, and the high frame rate camera is connected to the third adjustment hole.

[0016] In one embodiment of the utility model, a control component is also included, which includes an industrial computer, an input module and an output module. The industrial computer is arranged inside the support frame, the input module and the output module are arranged on the top of the support frame, and the industrial computer is electrically connected to the input module.

[0017] A high-speed code scanning device comprises the high-speed code scanning device.

[0018] The above technical solution of the utility model has the following advantages compared with the prior art:

[0019] The utility model discloses a high-speed code scanning device and equipment, which uses ultrasonic sensors to identify and locate areas of different thicknesses or products with positioning holes. It can be applied to a variety of products and scan codes at a stable and high speed, thereby ensuring recognition accuracy and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model in combination with the accompanying drawings, wherein

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 for Figure 1 A schematic diagram of the structure of the identification component;

[0023] Figure 3 for Figure 1 Structural schematic diagram of the middle adjustment frame;

[0024] Figure 4 for Figure 3 Schematic diagram of the local structure at A in the middle;

[0025] Explanation of the reference numerals in the specification: 1. Support frame; 2. Conveying assembly; 3. Identification assembly; 21. Workbench; 22. Limiting plate; 23. Material transfer channel; 24. Limiting groove; 31. Ultrasonic sensor; 32. Adjusting frame; 33. High frame camera; 41. Industrial computer; 42. Input module; 43. Output module; 211. First connecting hole; 212. Mounting port; 221. Concave surface; 222. First adjusting hole; 321. Vertical pole; 322. Crossbeam; 323. Second connecting hole; 324. Second adjusting hole; 325. Third adjusting hole. DETAILED DESCRIPTION

[0026] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0027] Reference Figure 1-Figure 4 As shown, the utility model discloses a high-speed code scanning device, comprising:

[0028] Support frame 1;

[0029] The conveying assembly 2 includes a workbench 21 and a limiting plate 22. The workbench 21 is arranged on the top of the support frame 1. Two limiting plates 22 are arranged on the surface of the workbench 21. The two limiting plates 22 are arranged in parallel to form a material transfer channel 23.

[0030] The identification component 3 includes an ultrasonic sensor 31 and an adjustment frame 32. The ultrasonic sensor 31 is arranged on the workbench 21, and the ultrasonic sensor 31 is arranged at the port at the output end of the feed channel 23; the adjustment frame 32 is arranged on the top of the workbench 21, and a high frame rate camera is arranged on the adjustment frame 32. The high frame rate camera is arranged opposite to the feed channel 23, and the high frame rate camera is electrically connected to the ultrasonic sensor 31.

[0031] It can be seen that the conveying component 2 in the utility model is used to convey the product, and the product passes through the feeding channel 23. There is a two-dimensional code on the surface of the product, and the high frame rate camera set at the top of the feeding channel 23 is used to identify the two-dimensional code on the bottom product. Specifically, the ultrasonic sensor 31 is set at the output port of the feeding channel 23, and the ultrasonic sensor 31 is used to measure the distance of the object. First, the ultrasonic sensor 31 will emit a group of high-frequency sound waves, generally 40-45KHz. When the sound wave encounters an object, it will be bounced back and received. By calculating the time from the emission to the return of the sound wave, and then multiplying it by the propagation speed of the sound wave in the medium (344 meters / second in air). The distance value of the object relative to the sensor can be obtained. During use, the thickness of the material on the feeding channel 23 changes regularly according to the distribution of the product. The ultrasonic sensor 31 can accurately locate the product according to the changes in different thicknesses. Regardless of whether the product has a positioning hole that can be easily positioned, it can be stably triggered and is not affected by external light sources.

[0032] The utility model uses an ultrasonic sensor 31 to identify and locate areas of different thicknesses or products with positioning holes, can be applied to a variety of products and scan codes stably and at high speed, thereby ensuring recognition accuracy and improving work efficiency.

[0033] Furthermore, a concave surface 221 is provided on one side of the limiting plate 22 close to the workbench 21 , and a limiting groove 24 is formed between the concave surface 221 and the surface of the workbench 21 .

[0034] Specifically, during use, a limiting channel is formed between the concave surfaces 221 of the two limiting plates 22 and the workbench 21, and both sides of the material belt pass through the limiting channel to ensure the stability of the material belt during transportation and prevent the shaking of the material belt from affecting the accuracy of scanning.

[0035] Furthermore, a first adjusting hole 222 is formed on the limiting plate 22 , and a first connecting hole 211 matching with the first adjusting hole 222 is provided on the workbench 21 .

[0036] Specifically, the first adjustment hole 222 is a long hole, and the distance between the two limiting plates 22 can be adjusted according to the length of the strip material to adapt to the transportation of strip materials of different sizes.

[0037] Furthermore, a mounting opening 212 is provided on the workbench 21 , and the ultrasonic sensor 31 is disposed in the mounting opening 212 , and a detection opening of the ultrasonic sensor 31 is flush with the height of the material transfer channel 23 .

[0038] Specifically, the structure of the entire ultrasonic sensor 31 is divided into two parts: a transmitting part and a receiving part. The strip passes through the middle and the thickness of the strip is identified.

[0039] Further, the adjustment frame 32 includes a vertical pole 321 and a horizontal beam 322, the vertical pole 321 is connected to the workbench 21, the horizontal beam 322 is connected perpendicularly to the vertical pole 321, and the high frame rate camera is arranged on the horizontal beam 322. A second adjustment hole 324 is arranged at one end of the horizontal beam 322 close to the vertical pole 321, and a second connection hole 323 matching the second adjustment hole 324 is opened on the vertical pole 321. A third adjustment hole 325 is arranged on the horizontal beam 322 along the longitudinal axis direction, and the high frame rate camera is connected to the third adjustment hole 325.

[0040] Specifically, the high frame camera 33 is fixed on the adjustment frame 32, and the second adjustment hole 324 is set at one end of the crossbeam 322 close to the vertical pole 321. By adjusting the position of the second adjustment hole 324, the height of the high frame camera 33 can be changed. The third adjustment hole 325 is a long hole set along the axial direction of the crossbeam 322, and the horizontal distance of the high frame camera 33 can be adjusted.

[0041] Furthermore, it also includes a control component, which includes an industrial computer 41, an input module 42 and an output module 43. The industrial computer 41 is arranged inside the support frame 1, and the input module 42 and the output module 43 are arranged on the top of the support frame 1, and the industrial computer 41 is electrically connected to the input module 42.

[0042] Specifically, the industrial computer 41 is installed with supporting software for inputting and outputting product information; the input module 42 includes a keyboard and a mouse, through which information and instructions can be input; the output module 43 includes a display screen, through which the scanned information is fed back to the operator. At the same time, the utility model also includes a storage module, which can store the scanned information and can trace the data.

[0043] Embodiment 2

[0044] A high-speed code scanning device includes the high-speed code scanning device described in the first embodiment.

[0045] In summary, the utility model introduces a high-speed code scanning device and equipment, which is composed of a high frame rate camera and an ultrasonic sensor 31 combined with a software. The high frame rate camera and the ultrasonic sensor 31 are as follows: Figure 1As shown, the workflow is as follows: after opening the software, the start and stop scanning of the device depends entirely on the start and stop buttons on the device. After pressing the start button, the device will automatically run the scanning function. After pressing the stop button, the device will stop scanning. In the stopped state, even if the product touches the sensor device, it will not scan the code to prevent confusion in the scanned data. The ultrasonic sensor 31 is used to measure the distance of an object. First, the ultrasonic sensor 31 will emit a set of high-frequency sound waves, generally 40-45KHz. When the sound waves encounter an object, they will be bounced back and received. By calculating the time from the emission to the return of the sound wave, and then multiplying it by the propagation speed of the sound wave in the medium (344 meters / second in the air), the distance value of the object relative to the sensor can be obtained. Regardless of whether the product has a positioning hole that can be easily positioned, it can be stably triggered and is not affected by external light sources.

[0046] The utility model uses an ultrasonic sensor 31 to identify and locate areas of different thicknesses or products with positioning holes, can be applied to a variety of products and scan codes stably and at high speed, thereby ensuring recognition accuracy and improving work efficiency.

[0047] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A high-speed code scanning device, characterized in that: include: Support frame; A conveying assembly, the conveying assembly comprising a workbench and a limiting plate, the workbench is arranged on the top of the support frame, two limiting plates are arranged on the surface of the workbench, and the two limiting plates are arranged in parallel to form a material passing channel; An identification component, wherein the identification component comprises an ultrasonic sensor and an adjustment frame, wherein the ultrasonic sensor is arranged on the workbench and at the port at the output end of the material transfer channel; the adjustment frame is arranged on the top of the workbench, and a high frame rate camera is arranged on the adjustment frame, wherein the high frame rate camera is arranged opposite to the material transfer channel, and the high frame rate camera is electrically connected to the ultrasonic sensor.

2. The high-speed code scanning device according to claim 1, characterized in that: A concave surface is arranged on one side of the limiting plate close to the workbench, and a limiting groove is formed between the concave surface and the surface of the workbench.

3. The high-speed code scanning device according to claim 1, characterized in that: A first adjustment hole is formed on the limiting plate, and a first connecting hole matching with the first adjustment hole is provided on the workbench.

4. The high-speed code scanning device according to claim 1, characterized in that: The workbench is provided with an installation opening, the ultrasonic sensor is arranged in the installation opening, and the detection opening of the ultrasonic sensor is flush with the height of the material transfer channel.

5. The high-speed code scanning device according to claim 1, characterized in that: The adjustment frame includes a vertical pole and a horizontal beam, the vertical pole is connected to the workbench, the horizontal beam is connected perpendicularly to the vertical pole, and the high frame rate camera is arranged on the horizontal beam.

6. The high-speed code scanning device according to claim 5, characterized in that: A second adjustment hole is arranged at one end of the cross beam close to the vertical pole, and a second connection hole matching with the second adjustment hole is opened on the vertical pole.

7. The high-speed code scanning device according to claim 5, characterized in that: The crossbeam is provided with a third adjustment hole along the length axis direction, and the high frame rate camera is connected to the third adjustment hole.

8. The high-speed code scanning device according to claim 1, characterized in that: It also includes a control component, which includes an industrial computer, an input module and an output module. The industrial computer is arranged inside the support frame, the input module and the output module are arranged on the top of the support frame, and the industrial computer is electrically connected to the input module.

9. A high-speed code scanning device, characterized in that: It comprises a high-speed code scanning device as described in any one of claims 1-8.

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