Contact wire burr removal device
By designing a contact line burr removal device including a base, a blade and an elastic component, the burr and a flash problem caused by the friction surface of the contact line in the subway is solved, and the effect of effectively removing burrs and improving the power supply quality is achieved.
Patent Information
- Application Number
- CN202420452825.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-09
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-03-09
AI Technical Summary
The contact line in the subway has burrs on the side due to friction surfaces, and the wear is uneven, making it difficult to effectively remove it, affecting the power supply quality.
A contact line burr removal device is designed, including a base, a blade and an elastic assembly. The blade is movably connected to the base, the blade part is arranged inclined to adapt to the shape of the contact line, and the elastic component supports the blade part of the blade to tighten the contact line, and the blade is driven to move along the contact line through the traction device to remove burrs.
Effectively remove burrs and flashes of the contact line, solve the problems of uneven wear and arc damage, and improve the service life and power supply quality of the contact line.
Smart Images

Figure CN222706120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of contact wires, in particular to a contact wire burr removal device. Background Art
[0002] Contact wire is also called tram wire, which mainly refers to the contact wire used for electrified railway contact network. It is an important component of the contact network and is generally made into a cylindrical shape with grooves on both sides. Its structural characteristics are that it uses copper, copper-silver alloy, copper-tin alloy, copper-magnesium alloy, high-strength copper-magnesium alloy, etc. to meet the needs of electrified railway contact network.
[0003] At present, rigid contact networks are usually used for power supply in subways. With the tunnel environment and the extension of the operation cycle, the contact wires that make up the contact network will have burrs and flashes on the sides and an oxide layer on the surface due to the friction surface. However, the wear of different sections is uneven, and arc damage is prone to occur at the contact position, but it does not meet the requirements for line replacement.
[0004] Therefore, it is urgent to develop a contact line burr removal device to solve the above-mentioned technical problems. Utility Model Content
[0005] The purpose of the utility model is to provide a contact line burr removal device to solve the technical problem of burrs and flashes on the side of the contact line caused by the friction surface in the prior art. The preferred technical solution among the many technical solutions provided by the utility model can produce many technical effects as described below.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The utility model provides a contact line burr removal device, comprising:
[0008] A base, the base being used to connect with a traction device or mechanism during use;
[0009] A scraper, the scraper is movably connected to the base, and the scraper is provided with a blade portion corresponding to the contact line for removing burrs;
[0010] An elastic component is fixedly mounted on the base, and the elastic component is arranged between the scraper and the base to support the blade portion of the scraper to press against the contact line.
[0011] Furthermore, the blade portion is opened at the end edge of the blade along the moving working direction of the blade.
[0012] Furthermore, the blade portion is inclined with respect to the moving direction of the blade.
[0013] Furthermore, the blade portion has an inclination angle ranging from zero to one hundred and eighty degrees based on the moving direction of the blade.
[0014] Furthermore, the blade portion is arranged in a U-shape and is adapted to match the outer shape of the contact line.
[0015] Furthermore, the blade portion is detachably connected to the scraper.
[0016] Furthermore, a receiving groove is provided on the side of the scraper facing away from the elastic component, the receiving groove is penetrated along the moving direction of the scraper, and the notch of the receiving groove is provided with the blade portion.
[0017] Furthermore, the radial size of the accommodating groove is adapted to the contact wire, and the accommodating groove is used to accommodate the contact wire.
[0018] Furthermore, the radial size of the accommodating groove is larger than the radial size of the contact line.
[0019] Furthermore, at least one set of limiting components is fixedly arranged on the scraper, and each set of the limiting components includes two limiting members symmetrically arranged on both sides with the center of the length direction of the accommodating groove as the axis.
[0020] Furthermore, each of the limiting members is rotatably provided with a bearing, and the outer side wall of the bearing is used to abut against the outer wall of the contact line.
[0021] Furthermore, the elastic component includes a spring, a limiting groove is provided on the base, a positioning groove is provided on the blade, two ends of the spring are correspondingly embedded in the limiting groove and the positioning groove, and the expansion and contraction direction of the spring is perpendicular to the moving direction of the blade.
[0022] Furthermore, a sliding groove and a through groove are provided on the base, and the scraper is slidably arranged in the sliding groove. A waist-shaped groove is provided on the scraper, and the waist-shaped groove is opposite to the through groove during the sliding process of the scraper. A positioning pin is provided on the base, and the positioning pin passes through the through groove of the base and the waist-shaped groove of the scraper in sequence.
[0023] Furthermore, a guide column is fixedly arranged on the base, a guide groove is opened on the scraper, and the guide column is relatively slidably arranged in the guide groove.
[0024] Furthermore, the base is provided with a connecting piece for connecting to a device to be used or a traction device.
[0025] The preferred technical solution of the utility model can also produce at least the following technical effects:
[0026] The base is connected to the traction device or mechanism to provide the forward power for the contact wire burr removal device during use, and a device to support the position of the base is provided. The scraper is installed on the base to correspond to the contact wire that needs to be deburred, and is driven by the traction device or mechanism to move along the extension direction of the contact wire, so as to complete the removal of the burr flash on the side of the contact wire, thereby solving the existing technology.
[0027] By arranging an elastic component between the scraper and the base, when the base undergoes a range of displacement during use, it is ensured that the scraper always abuts against the contact line. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0029] Figure 1 This is a schematic diagram of the use provided by Example 1 of the utility model;
[0030] Figure 2 This is a schematic diagram of use provided by Example 2 of the utility model;
[0031] Figure 3 It is a schematic diagram of the overall structure provided by Example 1 of the utility model;
[0032] Figure 4 It is a side sectional view provided by Example 1 of the utility model;
[0033] Figure 5 It is a front cross-sectional view provided by Example 1 of the utility model;
[0034] Figure 6 It is a schematic diagram of the overall structure provided by Example 2 of the utility model;
[0035] Figure 7 It is a side sectional view provided by Example 2 of the utility model;
[0036] Figure 8 It is a front cross-sectional view provided by Example 2 of the present utility model.
[0037] Explanation of the reference numerals: 100, plug-in board; 110, contact line; 200, scraper; 210, blade portion; 220, accommodating groove; 300, base; 400, elastic component; 410, positioning groove; 420, limiting groove; 430, spring; 500, limiting component; 510, limiting member; 520, bearing; 600, guide component; 610, through groove; 620, positioning pin; 630, waist groove; 640, slide groove; 650, guide groove; 660, guide column; 700, connecting member. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0039] In the description of the present invention, it should be noted that, unless otherwise specified, the meaning of "multiple" is two or more; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0040] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0041] The following is combined with Figure 1-8 The present application is further described in detail. An embodiment of the present application discloses a contact line burr removal device.
[0042] Reference Figure 1 and Figure 2As shown, during use, the contact wire 110 is fixedly mounted on the busbar, and a pair of plug-in boards 100 extend downward from the bottom end of the busbar, and the grooves on both sides of the contact wire 110 just correspond to the plug-in boards 100, so that the two plug-in boards 100 are inserted into the grooves to fix the contact wire 110. During use, the contact wire 110 will form barbs and flash on the cylindrical surface of the bottom side. Example
[0043] Reference Figure 3 As shown, a contact line burr removal device includes a base 300, a scraper 200, an elastic component 400 and a guide component 600. The scraper 200 is movably connected to the base 300, that is, the scraper 200 can move in directions on the base 300, including but not limited to horizontal, vertical and inclined directions. The scraper 200 is provided with a blade 210 for removing burrs and flash on the contact line 110. The elastic component 400 is arranged between the base 300 and the scraper 200 to provide a certain support force to the scraper 200 during use, so as to ensure that the scraper 200 is always in close contact with the surface of the contact line 110 during use. The guide component 600 is arranged between the base 300 and the scraper 200 to guide the scraper 200 during movement to ensure its stability during movement.
[0044] The base 300 is used to connect with the devices during its use, including but not limited to traction devices, support mechanisms, pushing devices, etc. The base 300 is provided with a connector 700 for interconnecting with the above devices, and the connector 700 includes but is not limited to hooks, connecting ears and other structures.
[0045] In the embodiment of the present application, the connecting member 700 refers to a connecting hole that penetrates the base 300, and the axis direction of the connecting hole is perpendicular to the running direction of the base 300 during use. In this way, it can be connected to the traction device, support mechanism, and pushing device by threaded connection, or connected to the corresponding device by connecting an extension bolt rod or other structures.
[0046] Reference Figure 4 and Figure 5 As shown, the elastic component 400 includes a spring 430, the base 300 is provided with two limit grooves 420 with openings facing upward, and the blade 200 is provided with two positioning grooves 410 corresponding to the limit grooves 420 on the side corresponding to the base 300. When the blade 200 slides and moves on the base 300 during use, its limit groove 420 is arranged opposite to the positioning groove 410.
[0047] The number of springs 430 can be adaptively increased according to the needs of the base 300 and the blade 200. In the embodiment of the present application, there are two springs 430. One end of the spring 430 is embedded in the limiting groove 420, and the other end of the spring 430 is embedded in the positioning groove 410.
[0048] In this way, during use, by fixing the base 300 on the traction device, the supporting mechanism, and the pushing device, the scraper 200 corresponds to the contact line 110. When the contact line 110 is worn inconsistently or the base 300 moves in a direction away from the contact line 110 under the drive of the traction device, the supporting mechanism, and the pushing device, the blade 210 of the scraper 200 is pressed against the contact line 110 under the action of the spring 430.
[0049] Secondly, during the installation process, the blade 210 of the blade 200 can be first pressed against the required working surface of the contact line 110, and then one end of the spring 430 can be installed in the limiting groove 420, and then the other end of the spring 430 can be placed in the positioning groove 410, and finally the base 300 can be fixedly installed on the traction device, the supporting mechanism, the pushing device, etc. In this process, the spring 430 is in a compressed state.
[0050] The spring 430 has equivalent substitutes, including but not limited to rubber, and materials that can achieve support and telescopic output.
[0051] Reference Figure 4 and Figure 5 As shown, a slide groove 640 is provided on the base 300, and the slide groove 640 is provided above the limiting groove 420 and is connected to the limiting groove 420, that is, the limiting groove 420 is provided at the bottom surface of the slide groove 640. The blade 200 is slidably provided in the slide groove 640, and the sliding direction is consistent with the expansion and contraction direction of the spring 430, and both are perpendicular to the moving direction of the blade 200 during use.
[0052] A through slot 610 is provided through the side wall of the base 300, and the centerline direction of the through slot 610 is perpendicular to the expansion and contraction direction of the spring 430, and is also perpendicular to the direction of movement of the blade 200 during use. A waist-shaped slot 630 is provided on the blade 200, which is opposite to the through slot 610, and the waist-shaped slot 630 is always relatively connected to the through slot 610 during the movement of the blade 200. That is, when the blade 200 moves upward to the maximum distance under the action of the spring 430, the upper arc edge of the waist-shaped slot 630 is aligned with the arc edge of the through slot 610, and when the blade 200 is squeezed by the contact line 110 and moves downward toward the base 300, the lower arc edge of the waist-shaped slot 630 is aligned with the arc edge of the through slot 610.
[0053] The guide assembly 600 includes a positioning pin 620, which passes through the through slot 610 and the waist-shaped slot 630 in sequence. That is, during the installation process, the spring 430 is embedded in the positioning slot 410 and the limiting slot 420, and then the blade 200 is squeezed to make the spring 430 in a compressed state, and then the positioning pin 620 passes through one side of the through slot 610, and then passes through the waist-shaped slot 630 and then passes through the other side of the through slot 610. In this way, the blade 200, the spring 430 and the base 300 are assembled in advance, the assembly strength during on-site use is reduced, and the installation and use during use are facilitated.
[0054] The waist groove 630 is provided to ensure that the scraper 200 can move within a certain range during use, so as to clean the contact wires 110 with different degrees of wear. At the same time, the positioning pin 620 cooperates with the waist groove 630 to limit the scraper 200, so as to prevent the blade 210 of the scraper 200 from being too close to the contact wire 110 and causing excessive damage to the contact wire 110 by removing burrs.
[0055] The guide assembly 600 further includes a guide column 660 , which is fixedly mounted on the base 300 . The positioning pins 620 thereof can be arranged in pairs, namely, on both sides of the positioning column, so as to ensure the stability of the blade 200 during use.
[0056] The blade 200 is provided with a guide groove 650, and the guide post 660 is inserted into the guide groove 650 during the installation process, and the side wall of the guide post 660 contacts the side wall of the guide groove 650. In this way, during the movement of the blade 200, the guide post 660 is slidably arranged relative to the guide groove 650, thereby improving the smoothness of the blade 200 during the movement process, and at the same time improving the connectivity between the blade 200 and the base 300.
[0057] The guide column 660 includes but is not limited to threaded connection, welding, and being integrally disposed on the base 300 .
[0058] In this embodiment, the guide column 660 is preferably provided integrally with the base 300, and the slide groove 640 is provided on both sides of the guide column 660. The communication hole is provided through the guide column 660.
[0059] Reference Figure 4 and Figure 5 As shown, the blade portion 210 is opened at the front end of the scraper 200 along the moving working direction, so that during use, the blade portion 210 at the front end just abuts against the contact line 110 and better removes burrs and flash on the contact line 110 during the moving process.
[0060] The blade portion 210 is arranged in a U shape and is adapted to match the outer shape of the contact wire 110, that is, when the blade portion 210 contacts the contact wire 110, the blade portion 210 just surrounds the contact wire 110 from the side away from the patch panel. Therefore, during use, the blade portion 210 just completes half-surrounding the burrs on the contact wire 110, thereby facilitating removal.
[0061] The blade portion 210 is tilted based on the moving direction of the blade 200 , and the tilt angle range is between zero and one hundred and eighty degrees.
[0062] In this embodiment, preferably, the blade portion 210 is set upward at a 45-degree angle in the first quadrant, with the midpoint of the connection between the blade 200 and the blade 200 as the origin, taking the direction of the blade 200 as the basic line. In this way, during use, the middle position of the inclined blade portion 210 will preferentially contact the burrs on the side wall of the contact line 110, and remove them as the blade 200 moves. When the burrs move from the contact line 110 during the removal process, they will move along the edge of the inclined angle, and tilt downward under the action of the blade 200, gradually forming a removal guide effect, achieving a removal action, and thereby enhancing its removal effect.
[0063] Reference Figure 4 and Figure 5 As shown, the side wall of the scraper 200 is provided with a receiving groove 220 for receiving the contact wire 110, the receiving groove 220 is arranged on the same side as the blade portion 210, and the receiving groove 220 is horizontally penetrated along the moving direction of the scraper 200. That is, the blade portion 210 is arranged at the notch of the receiving groove 220.
[0064] The receiving groove 220 is arranged as a columnar groove, and the radial size of the receiving groove 220 may be smaller than the radial size of the contact line 110 , so as to guide the burrs and flash cut by the blade portion 210 .
[0065] In this embodiment, the radial size of the receiving groove 220 is set to be equal to the size of the contact line 110, that is, the scraper 200 moves horizontally in the direction of travel, and the contact line 110 is set in the receiving groove 220, thereby ensuring the stability of the scraper 200 during horizontal movement and improving the scraper 200 The effect of removing burrs. Example
[0066] The difference between this embodiment and the first embodiment is that the diameter of the receiving groove 220 is different.
[0067] Reference Figure 6 and Figure 7 As shown,
[0068] In this embodiment, the radial size of the receiving groove 220 is larger than the radial size of the contact line 110. By setting the diameter of the receiving groove 220 larger than the diameter of the contact line 110, during use, it is only necessary to make the U-shaped blade portion 210 face the contact line 110, so that the blade portion 210 can remove the burrs that the blade portion 210 contacts under the action of the spring 430. In this way, it is not necessary to remove the burrs at the contact line 110 corresponding to the receiving groove 220 on the blade 200 when installing the removal device. The burrs at this location will not block the receiving groove 220 and the blade portion from pressing against the contact line 110, and the on-site assembly strength is further reduced.
[0069] At the same time, the receiving groove 220 is larger than the radial size of the contact line 110, and its removal device can remove burrs and flash from linear and tubular structures of different thicknesses in the same and adjacent areas.
[0070] Reference Figure 7 and Figure 8 As shown, at least one set of limiting components 500 is fixedly arranged on the blade 200, and each set of limiting components 500 includes two limiting members 510 symmetrically arranged on both sides with the length center of the receiving slot 220 as the axis. The number of limiting components 500 can be increased according to the length of the blade 200 in the direction of travel.
[0071] The stopper 510 is fixedly mounted on the side wall of the blade 200, and the side walls on both sides of the receiving groove 220 are inclined. The stopper 510 is perpendicular to the side wall of the blade 200, and the stopper 510 is threadedly connected and fixed on the blade 200. Each stopper 510 is provided with a bearing 520.
[0072] The bearing 520 can change its radial size so that its outer circumferential wall abuts against the side wall of the contact line 110 or the side wall of the plug board 100. Thus, the bearings 520 on both sides of the receiving groove 220 form a limit for the scraper 200 and ensure the stability of the scraper 200 during the movement, thereby preventing the scraper 200 from shaking during the movement due to the excessive size of the receiving groove 220. Example
[0073] The difference between this embodiment and Embodiment 1 and Embodiment 2 lies in the connection method of the blade portion 210 .
[0074] In the first and second embodiments, the blade portion 210 and the scraper blade 200 are integrally provided.
[0075] In this embodiment, the blade portion 210 is configured as a U-shaped blade and is fixedly installed at the front end of the scraper 200 in the moving direction by means of threaded connection or clamping. The above connection method facilitates the removal and replacement of the scraper.
[0076] The drawings of the specification do not show the connection method between the scraper 200 and the blade portion 210 .
[0077] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A contact line burr removal device, characterized in that: include: A base (300), the base (300) being used to connect with a traction device or mechanism during use; A scraper (200), the scraper (200) being movably connected to the base (300), and the scraper (200) being provided with a blade portion (210) corresponding to the contact line (110) for removing burrs; An elastic component (400) is fixedly mounted on the base (300), and the elastic component (400) is arranged between the scraper (200) and the base (300) to support the blade (210) on the scraper (200) against the contact line (110).
2. The contact line burr removal device according to claim 1, characterized in that: The blade portion (210) is disposed at the end edge of the scraper (200) along the moving working direction thereof.
3. The contact line burr removal device according to claim 2, characterized in that: The blade portion (210) is arranged to be inclined with respect to the moving direction of the blade (200).
4. The contact line burr removal device according to claim 3, characterized in that: The blade portion (210) has an inclination angle ranging from zero to one hundred and eighty degrees with respect to the moving direction of the blade (200).
5. The contact line burr removal device according to any one of claims 2 to 4, characterized in that: The blade portion (210) is arranged in a U shape and is adapted to match the outer shape of the contact line (110).
6. The contact line burr removal device according to claim 1, characterized in that: The blade portion (210) is detachably connected to the scraper (200).
7. The contact line burr removal device according to claim 2, characterized in that: The scraper (200) is provided with a receiving groove (220) on the side facing away from the elastic component (400), the receiving groove (220) is opened through along the moving direction of the scraper (200), and the notch of the receiving groove (220) is provided with the blade portion (210).
8. The contact line burr removal device according to claim 7, characterized in that: The radial size of the accommodating groove (220) is adapted to the contact wire (110), and the accommodating groove (220) is used to accommodate the contact wire (110).
9. The contact line burr removal device according to claim 7, characterized in that: The radial size of the accommodating groove (220) is greater than the radial size of the contact line (110).
10. The contact line burr removal device according to claim 9, characterized in that: At least one set of limiting components (500) is fixedly arranged on the scraper (200), and each set of limiting components (500) comprises two limiting members (510) symmetrically arranged on both sides with the lengthwise center of the accommodating groove (220) as an axis.
11. The contact line burr removal device according to claim 10, characterized in that: A bearing (520) is rotatably disposed on each of the limiting members (510), and an outer side wall of the bearing (520) is used to abut against an outer wall of the contact line (110).
12. The contact line burr removal device according to claim 1, characterized in that: The elastic component (400) comprises a spring (430), a limiting groove (420) is provided on the base (300), a positioning groove (410) is provided on the scraper (200), two ends of the spring (430) are correspondingly embedded in the limiting groove (420) and the positioning groove (410), and the extension direction of the spring (430) is perpendicular to the moving direction of the scraper (200).
13. The contact line burr removal device according to claim 12, characterized in that: The base (300) is provided with a slide groove (640) and a through groove (610), the scraper (200) is slidably arranged in the slide groove (640), the scraper (200) is provided with a waist-shaped groove (630), and the waist-shaped groove (630) is opposite to the through groove (610) during the sliding process of the scraper (200), and the base (300) is provided with a positioning pin (620), and the positioning pin (620) passes through the through groove (610) of the base (300) and the waist-shaped groove (630) of the scraper (200) in sequence.
14. The contact line burr removal device according to claim 1 or 13, characterized in that: A guide column (660) is fixedly arranged on the base (300), a guide groove (650) is provided on the scraper (200), and the guide column (660) is relatively slidably arranged in the guide groove (650).
15. The contact line burr removal device according to claim 14, characterized in that: The base (300) is provided with a connecting piece (700) for connecting to a device to be used or a traction device.