An emulsifying device suitable for rubber asphalt
By designing an emulsification device including a main stirring roller and a secondary stirring roller, the problem of uneven stirring of high viscosity bitumen in the prior art is solved, and the full mixing and uniform emulsification of rubber bitumen are achieved.
Patent Information
- Application Number
- CN202421352733.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing stirring device does not stir evenly on high viscosity bitumen, resulting in poor emulsification effect of bitumen, unable to fully disperse the bitumen, and poor shear separation effect.
An emulsification device is designed, including a shell and a stirring structure. A connecting plate is provided on the main stirring roller, and two pairs of stirring rollers are installed on the connecting plate and rotatable. The main stirring roller and the secondary stirring roller are provided with interlaced stirring blades. The stirring blades are intertwined by gear transmission to achieve full mixing of high viscosity asphalt.
With this device, high viscosity rubber asphalt can be fully mixed, so that the asphalt and the emulsifier solution can be mixed more uniformly and fully, thereby improving the emulsification effect.
Smart Images

Figure CN222709432U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt emulsification, in particular to an emulsification device suitable for rubber asphalt. Background Art
[0002] Asphalt emulsifier is a surfactant that can be used for asphalt emulsification. When added in a small amount, it can significantly reduce the surface tension of water and significantly change the interfacial properties and state of the system. Emulsified asphalt is mainly composed of asphalt, emulsifier, stabilizer and water, among which asphalt is the most important material of emulsified asphalt.
[0003] When asphalt is emulsified, due to its high viscosity, the existing conventional stirring device does not stir the asphalt evenly, and the stirring and dispersing effect of the asphalt is not good, which affects the performance of the emulsified asphalt, cannot fully disperse the high-viscosity asphalt, has a poor shear separation effect, and has a poor emulsification and stirring effect on the asphalt. Utility Model Content
[0004] The main purpose of the utility model is to provide an emulsifying device suitable for rubber asphalt, aiming to solve the problems raised in the above background.
[0005] To achieve the above-mentioned purpose, the utility model proposes an emulsifying device suitable for rubber asphalt, comprising a shell and a stirring structure, the shell is provided with a feed port, the stirring structure comprises a main stirring roller and two pairs of stirring rollers, the main stirring roller is provided with a connecting plate, the two pairs of stirring rollers are installed on the connecting plate and can rotate on the connecting plate, the main stirring roller is provided with a first transmission wheel, the two pairs of stirring rollers are respectively provided with second transmission wheels, the first transmission wheels are respectively meshed with the second transmission wheels on both sides, the main stirring roller is provided with a plurality of first stirring blades, the two pairs of stirring rollers are respectively provided with a plurality of second stirring blades, and the first stirring blades and the second stirring blades are staggered.
[0006] Optionally, a partition plate is provided in the shell, and the partition plate divides the shell into two areas.
[0007] Optionally, through holes are respectively provided at both ends of the connecting plate, and the auxiliary stirring roller is installed on the connecting plate through the through holes.
[0008] Optionally, an annular groove is formed at the inner wall of the through hole, and a boss is provided on the auxiliary stirring roller, and the boss is stuck in the annular groove.
[0009] Optionally, the main stirring roller and the auxiliary stirring roller are respectively provided with electric heating rods.
[0010] Optionally, a mobile power source is provided in each of the main stirring roller and the auxiliary stirring roller, and the mobile power source is electrically connected to the electric heating rod.
[0011] Optionally, a driving member is provided on the shell, and the driving member is connected to the main stirring roller.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The emulsifying device suitable for rubber asphalt of the technical solution of the utility model is provided with a shell and a stirring structure, the shell is provided with a feed port, the stirring structure includes a main stirring roller and two auxiliary stirring rollers, the main stirring roller is provided with a connecting plate, the two auxiliary stirring rollers are installed on the connecting plate and can rotate on the connecting plate, the main stirring roller is provided with a first transmission wheel, the two auxiliary stirring rollers are respectively provided with second transmission wheels, the first transmission wheels are respectively meshed with the second transmission wheels on both sides, the main stirring roller is provided with a plurality of first stirring blades, the two auxiliary stirring rollers are respectively provided with a plurality of second stirring blades, the first stirring blades and the second stirring blades are staggered; by staggering the first stirring blades and the second stirring blades, the high-viscosity rubber asphalt can be fully mixed, and the asphalt and the emulsifier solution can be mixed more evenly and fully. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0015] Figure 1 This is a schematic structural diagram of an embodiment of an emulsification device for rubber asphalt according to the utility model;
[0016] Figure 2 for Figure 1 A magnified detail of the center point A;
[0017] Figure 3 A schematic diagram of the structure of the main stirring roller and the auxiliary stirring roller.
[0018] Description of Figure Numbers:
[0019]
[0020]
[0021] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0024] In addition, the descriptions of "first", "second", etc. in the present utility model are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0025] The utility model provides an emulsification device 100 suitable for rubber asphalt.
[0026] See also Figure 1-Figure 3 In one embodiment of the utility model, the emulsifying device 100 suitable for rubber asphalt includes a shell 10 and a stirring structure 20. The shell 10 is provided with a feed port 11 and a discharge port 12. The feed port 11 is used to put asphalt and emulsifier solution into the shell 10. The discharge port 12 is located at the bottom of the shell 10 and is used to discharge the mixed asphalt. The bottom of the shell 10 is also provided with a supporting foot 14 to support the shell 10; the stirring structure 20 includes a main stirring roller 21 and two pairs of stirring rollers 22. The main stirring roller A connecting plate 30 is provided on 21, the two pairs of stirring rollers 22 are installed on the connecting plate 30 and can rotate on the connecting plate 30, the main stirring roller 21 is provided with a first transmission wheel 40, the two pairs of stirring rollers 22 are respectively provided with second transmission wheels 41, the first transmission wheel 40 is respectively meshed with the second transmission wheels 41 on both sides, the main stirring roller 21 is provided with a plurality of first stirring blades 23, the two pairs of stirring rollers 22 are respectively provided with a plurality of second stirring blades 24, and the first stirring blades 23 and the second stirring blades 24 are staggered.
[0027] In this embodiment, a driving member 50 is provided on the shell 10, and the driving member 50 is connected to the main stirring roller 21. The driving member 50 can be a stepping motor, which can drive the main stirring roller 21 to rotate; the first transmission wheel 40 and the second transmission wheel 41 are both gears. Through gear transmission, the main stirring roller 21 can drive the auxiliary stirring rollers 22 on both sides to rotate, and asphalt and emulsifier solution are put into the feed port 11. The main stirring roller 21 and the auxiliary stirring roller 22 mix and stir the asphalt and emulsifier solution in each corner of the shell 10, and the stirring coverage area is large. The first stirring blades 23 and the second stirring blades 24 are staggered with each other, which can fully mix the high-viscosity rubber asphalt, and can make the asphalt and the emulsifier solution mixed more fully.
[0028] A partition plate 30 is provided in the shell 10, and the partition plate 30 divides the shell 10 into two areas. The first transmission wheel 40 and the second transmission wheel 41 are located above the partition plate 30, and the feed port 11 is located below the partition plate 30, so that the asphalt will not adhere to the first transmission wheel 40 and the second transmission wheel 41, thereby avoiding transmission being affected.
[0029] The discharge port 12 is provided with a switch valve. When the asphalt in the housing 10 is mixed with the emulsifier solution for 15 minutes, the switch valve is opened to discharge the mixed asphalt outward.
[0030] In one embodiment of the utility model, through holes 31 are respectively provided at both ends of the connecting plate 30, and the auxiliary stirring roller 22 is installed on the connecting plate 30 through the through holes 31. An annular groove 32 begins to be provided on the inner wall of the through hole 31, and a boss 27 is provided on the auxiliary stirring roller 22. The boss 27 is stuck in the annular groove 32 to play a limiting role, thereby preventing the auxiliary stirring roller 22 from falling off; it can be understood that when the driving member 50 drives the main stirring roller 21 to rotate, the first transmission wheel 40 drives the second transmission wheel 41 to rotate, so that the auxiliary stirring rollers 22 on both sides rotate, and the shell 10 is fully stirred and mixed, thereby improving the stirring efficiency.
[0031] In one embodiment of the utility model, the main stirring roller 21 and the auxiliary stirring roller 22 are respectively provided with electric heating rods 25 , and the main stirring roller 21 and the auxiliary stirring roller 22 are respectively provided with mobile power supplies 26 , and the mobile power supplies 26 are electrically connected to the electric heating rods 25 .
[0032] In this embodiment, the electric heating rod 25 and the mobile power supply 26 are both existing technologies and will not be elaborated on herein. The opening and closing of the electric heating rod 25 is controlled by a PLC circuit board. While the main stirring roller 21 and the auxiliary stirring roller 22 are stirring the asphalt, the electric heating rod 25 heats and keeps the asphalt warm to prevent the asphalt from condensing and affecting the mixing.
[0033] Working principle: asphalt and emulsifier solution are poured into the shell 10 from the feed port 11, the driving member 50 is started to drive the main stirring roller 21 to rotate, and the auxiliary stirring roller 22 rotates with the cooperation of the first transmission wheel 40 and the second transmission wheel 41 to fully stir and mix the asphalt in the shell 10. The first stirring blade 23 and the second stirring blade 24 are staggered with each other, which can fully mix the high-viscosity rubber asphalt. While stirring, the electric heating rod 25 heats the asphalt, which can make the asphalt and the emulsifier solution mixed more fully. After the stirring and mixing is completed, the switch valve at the discharge port 12 is opened to discharge the mixed asphalt outward.
[0034] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. An emulsifying device suitable for rubber asphalt, characterized in that: It includes a shell and a stirring structure, the shell is provided with a feed port, the stirring structure includes a main stirring roller and two auxiliary stirring rollers, the main stirring roller is provided with a connecting plate, the two auxiliary stirring rollers are installed on the connecting plate and can rotate on the connecting plate, the main stirring roller is provided with a first transmission wheel, the two auxiliary stirring rollers are respectively provided with second transmission wheels, the first transmission wheel is respectively meshed with the second transmission wheels on both sides, the main stirring roller is provided with a plurality of first stirring blades, the two auxiliary stirring rollers are respectively provided with a plurality of second stirring blades, and the first stirring blades and the second stirring blades are staggered.
2. The emulsifying device suitable for rubber asphalt according to claim 1, characterized in that: A partition plate is arranged in the shell, and the partition plate divides the shell into two areas.
3. The emulsifying device suitable for rubber asphalt according to claim 1, characterized in that: Through holes are respectively provided at both ends of the connecting plate, and the auxiliary stirring roller passes through the through holes and is installed on the connecting plate.
4. The emulsifying device suitable for rubber asphalt according to claim 3, characterized in that: An annular groove begins to be formed on the inner wall of the through hole, and a boss is provided on the auxiliary stirring roller, and the boss is clamped in the annular groove.
5. The emulsifying device suitable for rubber asphalt according to claim 1, characterized in that: The main stirring roller and the auxiliary stirring roller are respectively provided with electric heating rods.
6. The emulsifying device suitable for rubber asphalt according to claim 5, characterized in that: The main stirring roller and the auxiliary stirring roller are respectively provided with a mobile power source, and the mobile power source is electrically connected to the electric heating rod.
7. The emulsifying device suitable for rubber asphalt according to claim 1, characterized in that: A driving member is provided on the shell, and the driving member is connected to the main stirring roller.