An automated chlorphenesin production process and control device
By designing an automated chlorophenyl glycere production process and control device, using a motor to drive the crushing roller to rotate and crush the benzyl compound, and controlling the size of the hopper discharge port through the cylinder, the problem of not being able to control the reaction rate in the prior art is solved, and the stability of the reaction process and the high quality and purity of the product are achieved.
Patent Information
- Application Number
- CN202421405565.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing automated chlorophenyl glycere production process cannot control the rate of reaction of benzyl compounds with chlorine, resulting in unstable reaction process and difficulty in accurately predicting and controlling reaction progress, affecting the quality and purity of the final product.
An automated production process and control device of chlorophenyl ether was designed, including a reaction box, a storage box, a bottom hopper, a motor, a crushing roller and a cylinder. The crushing roller is driven by a motor to rotate and crush the benzyl compound, increasing the contact area with chlorine, and controlling the size of the bottom hopper discharge port through the cylinder to adjust the benzyl compound discharge rate. At the same time, the chlorine gas is controlled through the three-leaf gate to ensure that the chlorine gas is sprayed into the reaction box evenly.
The reaction rate of benzyl compounds and chlorine is controlled to ensure the stability of the reaction process and the quality and purity of the product are guaranteed.
Smart Images
Figure CN222709597U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chlorphenesin production, and in particular to an automated chlorphenesin production process and a control device. Background Art
[0002] Chlorphenesin, also known as chlorophenol ether and chlorophenesin ether, has a molecular formula of C9H11 C l O3 and is a fine chemical product widely used in medicine, daily chemicals and fine chemical products. The global cosmetics market is growing at a rate of nearly 10% per year, and the amount of cosmetic preservatives, as the main additive in cosmetics, is also increasing. Chlorphenesin will be widely used due to its own product advantages. At present, chlorphenesin has been widely used in the manufacture of medicated toothpaste, nail polish, soap, shampoo products and skin care products.
[0003] The existing automated chlorphenesin production process cannot control the reaction rate of benzyl compounds and chlorine when it is running. The uncontrollable reaction rate makes the reaction process unstable, making it difficult to accurately predict and control the progress of the reaction, resulting in a runaway reaction. Too fast a reaction rate can lead to incomplete reaction and a non-ideal product state, affecting the quality and purity of the final product. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the utility model provides an automated chlorphenesin production process, which has the advantages of controlling the reaction rate of benzyl compounds and chlorine, and solves the problems of being unable to control the amount of benzyl compound feed and the amount of chlorine emissions.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose of not only solving the problem of being unable to control the amount of benzyl compound discharged, but also ensuring the purpose of delivering appropriate chlorine, the utility model provides the following technical solutions: an automated chlorphenesin production process and control device, including a reaction box, the reaction box is fixedly connected to a control mechanism, the control mechanism includes a storage box, a lower hopper, a motor, a crushing roller and a cylinder, the storage box is arranged above the reaction box, the lower hopper is fixedly connected to the lower surface of the storage box, the motor is fixedly connected to one side of the storage box, the crushing roller is plugged into the output end of the motor, and the cylinder is fixedly connected to the upper surface of the reaction box.
[0008] As a preferred solution of the control device of the utility model, a gate is fixedly connected to the cylinder, and the gate is slidably connected in the lower hopper.
[0009] A material discharge port is provided on the upper surface of the reaction box, a pull-out frame is slidably connected in the reaction box, and a filter plate is fixedly connected to the pull-out frame.
[0010] As a preferred solution of the control device of the utility model, an air storage box is fixedly connected to one side of the reaction box, and a three-leaf gate is fixedly connected inside the air storage box.
[0011] As a preferred solution of the control device of the utility model, a knob is rotatably connected to the lower surface of the air storage box, and a three-leaf gate 2 is fixedly connected inside the knob.
[0012] As a preferred solution of the control device of the utility model, a delivery pipe is provided on the lower surface of the three-leaf gate, and a nozzle is fixedly connected to one end of the delivery pipe away from the knob.
[0013] An automated chlorphenesin production process comprising any of the above control devices.
[0014] Compared with the known prior art, the technical solution provided by the utility model has the following beneficial effects:
[0015] 1. The output end of the motor drives the crushing roller to rotate, crushing the benzyl compound in the storage box that needs to pass through the lower hopper, increasing the contact area with chlorine gas and improving the reaction rate. The cylinder controls the gate to rise or fall, and adjusts the size of the lower hopper outlet, thereby controlling the discharge rate of the benzyl compound.
[0016] 2. By turning the knob to adjust, the opening size of three-leaf gate 2 and three-leaf gate 1 is controlled to control the delivery and metering of chlorine. The chlorine is delivered to the reaction box through the delivery pipe, and the chlorine is evenly sprayed onto the benzyl compound on the filter plate through the nozzle to react with the benzyl compound, ensuring a stable reaction rate, complete reaction, and an ideal product state, thereby ensuring the quality and purity of the final product. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a three-dimensional overall structural schematic diagram of the utility model;
[0019] Figure 2 This is a structural schematic diagram of a material storage box of the utility model;
[0020] Figure 3 It is a schematic diagram of the structure of the reaction box of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the enlarged portion of the reaction box A of the utility model.
[0022] In the figure: 100, reaction box; 200, control mechanism; 201, material storage box; 202, material discharge hopper; 203, motor; 204, crushing roller; 205, cylinder; 206, gate; 207, material discharge port; 208, pull-out frame; 209, filter plate; 210, air storage box; 211, three-leaf gate one; 212, knob; 213, three-leaf gate two; 214, delivery pipe; 215, nozzle. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The utility model is further described below in conjunction with embodiments.
[0025] Example 1
[0026] Reference Figure 1-3 , which is the first embodiment of the utility model, provides an automated chlorphenesin production process and control device, including a reaction box 100, a control mechanism 200 is fixedly connected to the reaction box 100, the control mechanism 200 includes a storage box 201, a lower hopper 202, a motor 203, a crushing roller 204 and a cylinder 205, the storage box 201 is arranged above the reaction box 100, the lower hopper 202 is fixedly connected to the lower surface of the storage box 201, the motor 203 is fixedly connected to one side of the storage box 201, the crushing roller 204 is plugged into the output end of the motor 203, and the cylinder 205 is fixedly connected to the upper surface of the reaction box 100, the crushing roller 204 is driven to rotate by the output end of the motor 203, and the benzyl compound in the storage box 201 that needs to pass through the lower hopper 202 is crushed, the contact area with chlorine is increased, and the reaction rate is improved.
[0027] The cylinder 205 is fixedly connected with a gate 206, which is slidably connected in the lower hopper 202. The gate 206 is controlled to rise or fall by the cylinder 205 to adjust the size of the discharge port of the lower hopper 202, thereby controlling the rate and amount of benzyl compound discharge.
[0028] A discharge port 207 is provided on the upper surface of the reaction box 100, and a pull-out frame 208 is slidably connected inside the reaction box 100, and a filter plate 209 is fixedly connected to the pull-out frame 208. The crushed benzyl compound is discharged from the discharge port 207 into the reaction box 100 through the discharge hopper 202, and the benzyl compound will be transferred into the filter plate 209 on the pull-out frame 208.
[0029] During use, the output end of the motor 203 drives the crushing roller 204 to rotate, and the benzyl compound in the storage box 201 that needs to pass through the lower hopper 202 is crushed, thereby increasing the contact area with the chlorine gas and improving the reaction rate. The cylinder 205 controls the gate 206 to rise or fall, and adjusts the size of the discharge port of the lower hopper 202, thereby achieving the purpose of controlling the discharge rate of the benzyl compound.
[0030] Example 2
[0031] Reference Figure 1-4 , which is the second embodiment of the utility model, provides an automated chlorphenesin production process and control device, including a reaction box 100 with a gas storage box 210 fixedly connected to one side, and a three-leaf gate 211 fixedly connected inside the gas storage box 210.
[0032] A knob 212 is rotatably connected to the lower surface of the gas storage box 210, and a three-leaf gate 213 is fixedly connected inside the knob 212. The knob 212 is rotated to adjust and control the opening size of the three-leaf gate 213 and the three-leaf gate 1 211, thereby controlling the delivery and metering of chlorine gas.
[0033] A delivery pipe 214 is provided on the lower surface of the three-leaf gate 213, and a nozzle 215 is fixedly connected to one end of the delivery pipe 214 away from the knob 212. The chlorine gas is delivered to the reaction box 100 through the delivery pipe 214, and the chlorine gas is evenly sprayed onto the benzyl compound on the filter plate 209 through the nozzle 215 to react with the benzyl compound.
[0034] During use, the knob 212 is turned to adjust the opening size of the three-leaf gate 213 and the three-leaf gate 1 211, and the delivery metering of chlorine is controlled. The chlorine is delivered to the reaction box 100 through the delivery pipe 214, and the chlorine is evenly sprayed onto the benzyl compound on the filter plate 209 through the nozzle 215 to react with the benzyl compound.
[0035] An automated chlorphenesin production process comprising any of the above control devices.
[0036] The remaining structure is the same as that of Example 1.
[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents. These modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A control device, comprising a reaction box (100), characterized in that: The reaction box (100) is fixedly connected with a control mechanism (200); The control mechanism (200) comprises a material storage box (201), a lower hopper (202), a motor (203), a crushing roller (204) and a cylinder (205); the material storage box (201) is arranged above the reaction box (100); the lower hopper (202) is fixedly connected to the lower surface of the material storage box (201); the motor (203) is fixedly connected to one side of the material storage box (201); the crushing roller (204) is plugged into the output end of the motor (203); and the cylinder (205) is fixedly connected to the upper surface of the reaction box (100).
2. The control device according to claim 1, characterized in that: The cylinder (205) is fixedly connected with a gate (206), and the gate (206) is slidably connected in the lower hopper (202).
3. The control device according to claim 1, characterized in that: The upper surface of the reaction box (100) is provided with a material discharge port (207), a pull-out frame (208) is slidably connected inside the reaction box (100), and a filter plate (209) is fixedly connected to the pull-out frame (208).
4. The control device according to claim 1, characterized in that: A gas storage box (210) is fixedly connected to one side of the reaction box (100), and a three-leaf gate (211) is fixedly connected inside the gas storage box (210).
5. The control device according to claim 4, characterized in that: The lower surface of the air storage box (210) is rotatably connected to a knob (212), and a three-leaf gate 2 (213) is fixedly connected inside the knob (212).
6. The control device according to claim 5, characterized in that: A delivery pipe (214) is provided on the lower surface of the three-leaf gate 2 (213), and a nozzle (215) is fixedly connected to one end of the delivery pipe (214) away from the knob (212).
7. Automated chlorphenesin production process, characterized in that: A control device comprising any one of claims 1 to 6.