A reaction pot
By designing a wall scraping mechanism in the reaction pot, the problem of materials sticking to the inner wall of the pot is solved, achieving more efficient cleaning and longer service life of the pot body.
Patent Information
- Application Number
- CN202421454047.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-24
AI Technical Summary
After the materials in the existing reaction pots are mixed, some of the materials will stick to the inner wall of the pot, making it difficult to clean, resulting in a long cleaning time and a lot of energy, affecting the subsequent reaction processing process.
A reaction pot is designed, equipped with a mixing device and a wall scraping mechanism. The wall scraping mechanism includes a scraping frame, a scraper and a positioning member. As the mixing device rotates, the scraping assembly moves along the inner wall of the pot body to effectively scrape or loosen the sticky material.
Through the use of the wall scraping mechanism, the residue of materials in the pot is significantly reduced, the cleanliness of the pot body is improved, and the hard scale formed by the long-term accumulation of materials is avoided, which causes corrosion or damage to the pot body to be caused by the hard scale, extends the service life of the pot body, and reduces the time and manpower investment during the cleaning process.
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Figure CN222709657U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical equipment, in particular to a reaction pot. Background Art
[0002] Polyglycerol fatty acid ester (PGFE) is a new type of green and environmentally friendly surfactant. Its main structure is a lipophilic fatty acid group at one end and a hydrophilic polyglycerol structure at the other end. This type of surfactant is degraded into fatty acids and glycerol in nature or organisms. It has been proven to be a green and non-toxic surfactant product. Due to the complexity and instability of its synthesis process, it has only been gradually applied to the food and cosmetics market since the late 1970s. Later, due to its green environmental protection, low irritation and other reasons, it began to be used in many emerging fields. Since the hydrophile-lipophile balance value (HLB value) of the product can be adjusted according to the degree of polymerization of polyglycerol and different choices of fatty acids, products with HLB values of 2 to 16 can be prepared. Therefore, it can be widely used in the food field.
[0003] The existing Chinese invention patent with publication number CN102794147A discloses an improved reaction pot, which specifically includes a tank body, a stirring shaft is provided in the center of the tank body, a shaft seal is provided on the top of the stirring shaft inside the tank body, a transmission device is provided on the top of the stirring shaft outside the tank body, and the transmission device includes a motor. A feed inlet is provided at the top of the tank body, a discharge port is provided at the bottom of the tank body, a jacket is provided on the periphery of the tank body, a jacket inlet is provided at the top of the jacket, a jacket outlet is provided at the bottom of the jacket, and a stirring device is also provided on the stirring shaft, and the stirring device includes a circular fixed body and a stirring shaft in the shape of an equilateral triangle.
[0004] However, in the above technical solution, after the reaction pot reacts and mixes the materials, the materials in the reaction pot need to be discharged. However, due to the stickiness of some materials in the production process of polyglycerol fatty acid esters, some materials stick to the inner wall of the reaction pot after the materials are discharged. The sticky materials are difficult to clean, resulting in a cleaning process that requires a long time and effort, thereby affecting the subsequent reaction processing progress and reducing work efficiency. Utility Model Content
[0005] Based on this, in order to solve the problem that after the reaction pot reacts and mixes the materials, some materials are stuck to the inner wall of the reaction pot, and the sticky materials are difficult to clean, resulting in the cleaning process taking a long time and effort, the purpose of the utility model is to provide a reaction pot, and its specific technical solution is as follows:
[0006] A reaction pot comprises a pot body, a mixing device and a wall scraping mechanism, wherein the mixing device is fixedly connected to the pot body; the wall scraping mechanism is sleeved and installed on the mixing device, the wall scraping mechanism comprises a first sleeve and a wall scraping assembly, the wall scraping assembly is fixedly connected to the first sleeve, the first sleeve is sleeved and installed on the mixing device, and the wall scraping assembly abuts against the inner wall of the pot body.
[0007] Furthermore, the wall scraping assembly includes a scraping frame, a scraper and a positioning member. The scraping frame is U-shaped and fixedly connected to the first sleeve. A plurality of scrapers are arranged on the side of the scraping frame close to the inner wall of the pot body. Each scraper is fixedly connected to the scraping frame through the positioning member, and each scraper abuts against the inner wall of the pot body.
[0008] Furthermore, the mixing device includes a driving mechanism, a rotating shaft and a main stirring member, the driving mechanism is arranged at the top of the pot body, the rotating shaft is connected to the output end of the driving mechanism, the main stirring member is sleeved and installed on the rotating shaft, and the end of the rotating shaft away from the driving mechanism is movably connected to the bottom of the pot body.
[0009] Furthermore, the driving mechanism includes a first motor, a reducer and a converter, the reducer is connected to the first motor, the converter is connected to an end of the reducer away from the first motor, and the rotating shaft is connected to an output end of the converter.
[0010] Furthermore, a ball valve is arranged at the bottom end of the pot body, a retaining ring is arranged at the top end of the ball valve, and one end of the rotating shaft away from the driving mechanism passes through the retaining ring and is movably connected to the bottom of the pot body.
[0011] Furthermore, the main stirring member includes a second sleeve and a plurality of blades, each blade is fixedly connected to the second sleeve, and the second sleeve is sleeved and mounted on the rotating shaft.
[0012] Furthermore, six main stirring members are provided, and two fan blades are provided on the second sleeve, and the two fan blades are symmetrically installed on the second sleeve.
[0013] Furthermore, a plurality of auxiliary stirring rods are arranged on a side of the scraping frame away from the inner wall of the pot body, and each auxiliary stirring rod is arranged in a wave shape.
[0014] Furthermore, a cooling component is arranged on the outer side of the pot body, and the cooling component is arranged around the outer side of the pot body.
[0015] Furthermore, the cooling assembly includes a liquid inlet pipe, a spiral cooling pipe and a liquid outlet pipe, the liquid inlet pipe is connected to one end of the spiral cooling pipe, the liquid outlet pipe is connected to one end of the spiral cooling pipe away from the liquid inlet pipe, and the spiral cooling pipe is spirally arranged around the outside of the pot body.
[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: the reaction pot of the utility model can make the material react fully by arranging a mixing device, and by arranging a scraping mechanism, as the mixing device rotates, the scraping mechanism can move along the inner wall of the pot body, effectively scrape off or loosen the material stuck on the pot wall, greatly reduce the residual material in the pot, and improve the cleanliness of the pot body, the scraping mechanism includes a first sleeve and a scraping assembly, and the scraping assembly can timely scrape off the sticky material, so as to avoid the hard scale formed by the long-term accumulation of the material on the pot wall causing corrosion or damage to the pot body, which helps to maintain the integrity of the pot body, extend its service life, and reduce the time and manpower investment in the cleaning process, the reaction pot of the utility model effectively solves the problem of material sticking to the inner wall of the reaction pot during the production of polyglycerol fatty acid esters by arranging the scraping mechanism on the mixing device and utilizing the contact between the scraping assembly and the inner wall of the pot body, thereby reducing the difficulty and time of cleaning and improving the efficiency of cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention can be further understood from the following description in conjunction with the accompanying drawings. The components in the drawings are not necessarily drawn to scale, but the emphasis is placed on illustrating the principles of the embodiments. In different views, the same figure numbers designate corresponding parts.
[0018] Figure 1 It is a structural schematic diagram of a reaction pot according to an embodiment of the utility model;
[0019] Figure 2 This is a cross-sectional view of the internal structure of a reaction pot according to an embodiment of the present utility model;
[0020] Figure 3 yes Figure 2 A is a schematic diagram of the enlarged structure of the middle part;
[0021] Figure 4 yes Figure 2 A schematic diagram of the enlarged structure of B;
[0022] Description of reference numerals:
[0023] 1. Pot body; 11. Ball valve; 12. Retaining ring; 2. Mixing device; 21. Driving mechanism; 211. First motor; 212. Reducer; 213. Converter; 22. Rotating shaft; 23. Main stirring member; 231. Second sleeve; 232. Fan blade; 24. Secondary stirring rod; 3. Wall scraping mechanism; 31. First sleeve; 32. Wall scraping assembly; 321. Scraping frame; 322. Scraper; 323. Positioning member; 4. Cooling assembly; 41. Liquid inlet pipe; 42. Spiral cooling pipe; 43. Liquid outlet pipe. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below in conjunction with its embodiments. It should be understood that the specific implementation methods described here are only used to explain the utility model and do not limit the protection scope of the utility model.
[0025] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be a central element, and when an element is considered to be "connected to" another element, it can be directly connected to the other element or there can be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific implementation methods and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.
[0027] The “first” and “second” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.
[0028] like Figure 1-Figure 4As shown, a reaction pot in an embodiment of the utility model comprises a pot body 1, a mixing device 2 and a wall scraping mechanism 3, wherein the mixing device 2 is fixedly connected to the pot body 1; the wall scraping mechanism 3 is sleeved and installed on the mixing device 2, and the wall scraping mechanism 3 comprises a first sleeve 31 and a wall scraping assembly 32, wherein the wall scraping assembly 32 is fixedly connected to the first sleeve 31, and the first sleeve 31 is sleeved and installed on the mixing device 2, and the wall scraping assembly 32 abuts against the inner wall of the pot body 1; by arranging the mixing device 2, the material can be fully reacted, and by arranging the wall scraping mechanism 3, as the mixing device 2 rotates, the wall scraping mechanism 3 can move along the inner wall of the pot body 1, effectively scrape off or loosen the material adhering to the pot wall, greatly reduce the residual material in the pot, and improve the cleanliness of the pot body, the wall scraping mechanism 3 comprises a first sleeve 31 and a wall scraping assembly 32, and the wall scraping assembly 32 timely scrapes off the sticky material, so as to avoid the hard scale formed by the long-term accumulation of the material on the pot wall from corroding or damaging the pot body, which helps to maintain the integrity of the pot body, prolong its service life, and reduce the time and manpower input in the cleaning process.
[0029] As a preferred embodiment of the utility model, it may also have the following additional technical features: the wall scraping assembly 32 includes a scraping frame 321, a scraper 322 and a positioning piece 323. The scraping frame 321 is U-shaped and fixedly connected to the first sleeve 31, ensuring that the wall scraping assembly 32 can fit tightly on the inner wall of the reaction pot to form a continuous scraping surface. A plurality of scrapers 322 are arranged on one side of the scraping frame 321 close to the inner wall of the pot body 1 to increase the scraping area and improve the scraping efficiency. Each scraper 322 is fixedly connected to the scraping frame 321 by a positioning piece 323, and each scraper 322 abuts against the inner wall of the pot body 1, thereby achieving comprehensive and thorough scraping of the inner wall of the reaction pot, preventing the material from forming difficult-to-clean sticky substances on the pot wall, and improving the cleaning efficiency and production efficiency of the reaction pot.
[0030] As a preferred embodiment of the utility model, it may also have the following additional technical features: the mixing device 2 includes a driving mechanism 21, a rotating shaft 22 and a main stirring member 23. The driving mechanism 21 is arranged at the top of the pot body 1, the rotating shaft 22 is connected to the output end of the driving mechanism 21, and the main stirring member 23 is sleeved and installed on the rotating shaft 22. The end of the rotating shaft 22 away from the driving mechanism 21 is movably connected to the bottom of the pot body 1. When the driving mechanism 21 is started, the power is transmitted to the main stirring member 23 through the rotating shaft 22. The main stirring member 23 moves with the rotation of the rotating shaft 22, thereby producing a stirring effect in the pot body.
[0031] As a preferred embodiment of the utility model, it may also have the following additional technical features: the driving mechanism 21 includes a first motor 211, a reducer 212 and a converter 213, the reducer 212 is connected to the first motor 211, the converter 213 is connected to the end of the reducer 212 away from the first motor 211, the rotating shaft 22 is connected to the output end of the converter 213, the first motor 211 is started to provide initial electric energy, the electric energy passes through the reducer 212, reduces the speed and increases the torque, the rotational motion output by the reducer 212 is converted into a form suitable for the rotating shaft 22 by the converter 213, and the output end of the converter 213 drives the rotating shaft 22 to rotate, thereby driving the main stirring element 23 to perform mixing work.
[0032] As a preferred embodiment of the utility model, it may also have the following additional technical features: a ball valve 11 is arranged at the bottom end of the pot body 1, a retaining ring 12 is arranged at the top end of the ball valve 11, and the end of the rotating shaft 22 away from the driving mechanism 21 passes through the retaining ring 12 and is movably connected to the bottom of the pot body 1, and the retaining ring 12 is used to fix and support the rotating shaft 22 to ensure that the rotating shaft 22 remains stable during rotation and does not cause unnecessary friction or collision with the ball valve 11 or other components.
[0033] As a preferred embodiment of the utility model, it may also have the following additional technical features: the main stirring element 23 includes a second sleeve 231 and a plurality of blades 232, each blade 232 is fixedly connected to the second sleeve 231, and the second sleeve 231 is sleeved and installed on the rotating shaft 22. Through the combination of the second sleeve 231 and the blades 232, uniform mixing and stirring of the materials are achieved. The second sleeve 231 serves as a supporting and connecting component to ensure the stability of the blades 232 during rotation. In this embodiment, there are six main stirring elements 23, and each main stirring element 23 is evenly and equidistantly arranged. Two blades 232 are arranged on the second sleeve 231, and the two blades 232 are symmetrically installed on the second sleeve 231. In addition, for materials with higher viscosity, blades 232 with a larger surface area or a special shape can be used to increase the stirring force.
[0034] As a preferred embodiment of the utility model, it may also have the following additional technical features: a plurality of auxiliary stirring rods 24 are arranged on the side of the scraper frame 321 away from the inner wall of the pot body 1, and each auxiliary stirring rod 24 is arranged in a wave shape, which increases the stirring surface area, and its wave-like arrangement helps to evenly mix the materials, further reducing the possibility of material sticking.
[0035] As a preferred embodiment of the utility model, it may also have the following additional technical features: a cooling component 4 is arranged on the outside of the pot body 1, and the cooling component 4 is arranged around the outside of the pot body 1 to ensure that the temperature of the pot body can be comprehensively and evenly reduced, reducing heat accumulation during the reaction process, thereby protecting the pot body from high temperature damage and extending its service life.
[0036] As a preferred embodiment of the utility model, it may also have the following additional technical features: the cooling assembly 4 includes a liquid inlet pipe 41, a spiral cooling pipe 42 and a liquid outlet pipe 43, the liquid inlet pipe 41 is connected to one end of the spiral cooling pipe 42, the liquid outlet pipe 43 is connected to the end of the spiral cooling pipe 42 away from the liquid inlet pipe 41, the spiral cooling pipe 42 is spirally arranged on the outside of the pot body 1, the coolant enters the spiral cooling pipe 42 through the liquid inlet pipe 41, and exchanges heat with the outer wall of the pot body during the flow in the pipe, thereby reducing the temperature of the pot body, and then the coolant that has absorbed heat is discharged through the liquid outlet pipe 43, completing a complete cooling cycle.
[0037] The working principle of the reaction pot of this embodiment is as follows: first, the driving mechanism 21 is started, and the output of the reducer 212 is transmitted to the rotating shaft 22 through the converter 213. The rotating shaft 22 drives the main stirring member 23 to rotate to mix and stir the materials in the pot. Then, the scraper assembly 32 in the scraper mechanism 3 moves with the rotation of the mixing device 2, and the scraper 322 abuts against the inner wall of the pot body 1. As the main stirring member 23 rotates, the scraper 322 can scrape off the materials stuck on the pot wall. The liquid inlet pipe 41 in the cooling assembly 4 introduces the coolant into the spiral cooling pipe 42. The spiral cooling pipe 42 is spirally arranged around the outer side of the pot body 1. The pot body 1 is cooled by the flow of the coolant in the pipe. The cooled coolant is discharged through the liquid outlet pipe 43 to complete a cooling cycle.
[0038] The reaction pot of the present embodiment has a reasonable structural design and is easy to use. This structure can also be used for other equipment with similar use requirements. In the present embodiment, the reaction pot is provided with a scraper mechanism 3 on the mixing device 2, and the scraper assembly 32 is abutted against the inner wall of the pot body 1, which effectively solves the problem of material sticking to the inner wall of the reaction pot during the production process of polyglycerol fatty acid esters, reduces the difficulty and time of cleaning, and improves the cleaning efficiency.
[0039] In the description of the above embodiments, greater than, less than, exceed, etc. are understood to not include the number itself, several, and a plurality mean more than one, and above, below, and within, etc. are understood to include the number itself. If there is a description of first or second, it is only for the purpose of distinguishing the technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the sequence of the indicated technical features.
[0040] The technical features of the above-described embodiments can be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction between the combinations of these technical features, they should be considered to be within the scope recorded in this specification.
[0041] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A reaction pot, characterized in that: include: Pot body (1); A mixing device (2), wherein the mixing device (2) is fixedly connected to the pot body (1); A wall scraping mechanism (3), the wall scraping mechanism (3) is sleeved and mounted on the mixing device (2), the wall scraping mechanism (3) comprises a first sleeve (31) and a wall scraping assembly (32), the wall scraping assembly (32) is fixedly connected to the first sleeve (31), the first sleeve (31) is sleeved and mounted on the mixing device (2), and the wall scraping assembly (32) abuts against the inner wall of the pot body (1).
2. The reaction pot according to claim 1, characterized in that: The wall scraping assembly (32) comprises a scraping frame (321), a scraper (322) and a positioning member (323); the scraping frame (321) is U-shaped and fixedly connected to the first sleeve (31); a plurality of scrapers (322) are provided on a side of the scraping frame (321) close to the inner wall of the pot body (1); each scraper (322) is fixedly connected to the scraping frame (321) via the positioning member (323); and each scraper (322) abuts against the inner wall of the pot body (1).
3. The reaction pot according to claim 1, characterized in that: The mixing device (2) comprises a driving mechanism (21), a rotating shaft (22) and a main stirring member (23); the driving mechanism (21) is arranged at the top end of the pot body (1); the rotating shaft (22) is connected to the output end of the driving mechanism (21); the main stirring member (23) is sleeved and mounted on the rotating shaft (22); and one end of the rotating shaft (22) away from the driving mechanism (21) is movably connected to the bottom of the pot body (1).
4. The reaction pot according to claim 3, characterized in that: The driving mechanism (21) comprises a first motor (211), a reducer (212) and a converter (213); the reducer (212) is connected to the first motor (211); the converter (213) is connected to an end of the reducer (212) away from the first motor (211); and the rotating shaft (22) is connected to an output end of the converter (213).
5. The reaction pot according to claim 3, characterized in that: A ball valve (11) is arranged at the bottom end of the pot body (1), a retaining ring (12) is arranged at the top end of the ball valve (11), and one end of the rotating shaft (22) away from the driving mechanism (21) passes through the retaining ring (12) and is movably connected to the bottom of the pot body (1).
6. The reaction pot according to claim 3, characterized in that: The main stirring member (23) comprises a second sleeve (231) and a plurality of blades (232), each blade (232) being fixedly connected to the second sleeve (231), and the second sleeve (231) is sleeved and mounted on the rotating shaft (22).
7. The reaction pot according to claim 6, characterized in that: Six main stirring members (23) are provided, and two fan blades (232) are provided on the second sleeve (231). The two fan blades (232) are symmetrically mounted on the second sleeve (231).
8. The reaction pot according to claim 2, characterized in that: A plurality of auxiliary stirring rods (24) are arranged on one side of the scraping frame (321) away from the inner wall of the pot body (1), and each auxiliary stirring rod (24) is arranged in a wave shape.
9. The reaction pot according to claim 1, characterized in that: A cooling component (4) is arranged on the outside of the pot body (1), and the cooling component (4) is arranged around the outside of the pot body (1).
10. The reaction pot according to claim 9, characterized in that: The cooling assembly (4) comprises a liquid inlet pipe (41), a spiral cooling pipe (42) and a liquid outlet pipe (43); the liquid inlet pipe (41) is connected to one end of the spiral cooling pipe (42); the liquid outlet pipe (43) is connected to one end of the spiral cooling pipe (42) away from the liquid inlet pipe (41); and the spiral cooling pipe (42) is spirally arranged on the outside of the pot body (1).
Citation Information
Patent Citations
Improved reaction vessel
CN102794147A