Container modular steel tailings dry separation and processing equipment
Through the dry sorting and processing equipment designed in a modular container, the problems of incomplete separation of slag and iron and waste in existing equipment are solved, efficient sorting and recycling of steel tail slags is achieved, and the integration and transportation convenience of the equipment are improved.
Patent Information
- Application Number
- CN202421021131.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-12
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
There are many processes for existing steel tailslag treatment equipment, the slag and iron are not completely separated, the recycling of scrap steel is of low taste, and the large amount of waste of tailslag resources leads to poor economic benefits.
A container modular steel tail slag dry sorting and processing equipment is designed, including a multi-stage sorting conveying unit and a magnetic separator. Through dry slag and iron are completely separated, and the recovery rate is improved.
It realizes efficient dry sorting of steel tailslag, thoroughly separates iron minerals, improves scrap steel recycling rate, reduces resource waste, has high equipment integration, is convenient to assemble, and is suitable for rapid assembly and transportation.
Smart Images

Figure CN222710144U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the fields of equipment fixing, transportation packaging, construction site installation and industrial waste treatment, and specifically to a container modular steel tailings treatment equipment for dry-process classification and screening of steel tailings waste generated in the steel smelting process for resource treatment. Background Art
[0002] Steel tailings are byproducts of the steel industry, mainly derived from waste slag in the steelmaking process and residues after steel product processing. They are also slags discharged from the smelting process of converters, electric furnaces, and refining furnaces, which are formed by impurities in metal raw materials, fluxes, and furnace linings, and are mainly composed of silicates, ferrites, and oxides. They mainly include converter slag, electric furnace slag, casting slag, open-hearth slag, etc. The output rate of steel tailings is 12-15% of crude steel production. In recent years, the annual production of steel tailings in my country has basically maintained or exceeded 150 million tons, and the steel tailings produced after crushing and iron selection are also above 130 million tons.
[0003] It is imperative to develop efficient and clean steel tailings waste treatment equipment and processes, realize the resource utilization of steel tailings, and eliminate the environmental pollution caused by steel tailings storage. Good resource utilization of steel tailings can not only produce huge social benefits, but also huge economic benefits, which is of great significance to the healthy development of the steel industry.
[0004] According to the available direction, the main mineral components of steel tailings can be divided into two categories:
[0005] 1) Active minerals similar to Portland cement clinker:
[0006] Calcium silicate, calcium ferrite, calcium aluminoferrite, free calcium oxide, total active mineral content about 55%;
[0007] 2) Iron-rich inert minerals:
[0008] Iron particles Fe, magnetic iron oxide Fe3O4, RO phase MgO, MnO and FeO, among which: iron particles Fe account for about 2-3%, magnetic iron oxide Fe3O4 accounts for about 4.5-7.5%, RO phase accounts for about 35%, and the total iron-rich inert mineral content is about 45%.
[0009] How to dissociate steel tailings waste, sort out different minerals and transform them into high-value products has always been the direction of efforts in this technical field. At present, the steel tailings treatment method adopted by most domestic steel mills is mostly a four-step treatment process, namely "heat-suffocation-crushing-screening-magnetic separation". The equipment and processes are numerous, the slag and iron are not separated thoroughly, the recycled scrap steel has a low grade (TFe content is about 40%), which is not conducive to the use of ironmaking, and the tailings have a high MFe content, resulting in a large waste of resources and poor economic benefits. How to use efficient and simple process equipment to treat steel tailings and produce high-quality scrap steel, iron ore concentrate and easily usable dry tailings is the key to achieving high added value utilization of steel slag.
[0010] At present, the more advanced steel tailings resource processing equipment at home and abroad usually consists of drying unit, grinding unit, classification unit, screening unit, quality separation unit, conveying unit, storage unit, dust collection unit, etc. Among them, the drying unit, grinding unit, and classification unit have been combined and matched. The drying unit uses a hot air furnace to provide hot air, and the hot air is introduced into the mill through the circulating fan to generate negative pressure, so that the temperature in the mill is increased and the material is dried in the mill. The grinding unit uses a roller mill, and the classification unit uses a multi-stage particle sorter connected to the roller mill to receive other light materials selected by the roller mill, and sort other light materials into heavy particles, light particles and steel slag powder according to weight; while the screening unit, quality separation unit, conveying unit, storage unit, dust collection unit, etc. have not yet been integrated. The screening unit includes a vibrating feeder, a vibrating screen, etc.; the quality separation unit includes a magnetic separator; the conveying unit includes a belt conveyor, a quantitative feeder, a screw conveyor, an elevator, etc.; the storage unit uses a storage tank and a steel plate silo; the dust collection unit uses a dust collector. These devices often need to be graded and combined according to the purification requirements of steel tailings, which results in a large number of supporting components and low system integration. There is a long construction period in all aspects of equipment procurement, transportation, installation, and commissioning. In addition, these devices are large in specifications, occupy a large area, and have high requirements on personnel for production operation and maintenance.
[0011] Therefore, how to improve the integration of steel tailings resource processing equipment, make it integrated, modular, and serialized, facilitate rapid on-site assembly and connection, shorten the construction period, facilitate transportation, and enable rapid disassembly, rapid transfer, and reuse are the key issues to be solved next. Summary of the invention
[0012] The technical problem to be solved by the utility model is to provide a container modular steel tailings dry separation and processing equipment that can perform dry classification and screening of steel tailings waste generated in the steel smelting process for resource treatment in view of the deficiencies of the above-mentioned existing prior art. The utility model can dissociate steel tailings waste and sort out different minerals, such as iron concentrate, iron particles, iron-rich RO phase iron concentrate, etc., and the slag and iron are separated thoroughly; the equipment has high integration, is easy to assemble, and is convenient to transport.
[0013] In order to achieve the above technical purpose, the technical solution adopted by the utility model is:
[0014] A container modular steel tailings dry separation and processing equipment, comprising a platform and a plurality of containers placed on the platform;
[0015] The inner side or outer side of the plurality of containers are detachably connected with a primary sorting and conveying unit, a secondary sorting and conveying unit and a tertiary sorting and conveying unit; wherein the primary sorting and conveying unit comprises a primary conveying unit, a first A elevator, a primary vibrating screen, a first dry magnetic separator, a first B elevator and a primary silo; the secondary sorting and conveying unit comprises a secondary conveying unit, a secondary vibrating feeder, a second dry magnetic separator, a second elevator and a secondary silo; the tertiary sorting and conveying unit comprises a third-level feeding and conveying unit, a distributor and two-way three-level sorting and conveying sub-units, and each of the three-level sorting and conveying sub-units comprises a third-level conveying unit, a third-level vibrating feeder, a third dry magnetic separator, a third elevator and a third silo;
[0016] In the primary sorting and conveying unit, the feed port of the first A elevator is connected to the hot air duct discharge port of the roller mill through the primary conveying unit, the discharge port of the first A elevator is connected to the feed port of the primary vibrating screen, the small particle discharge port of the primary vibrating screen is connected to the feed port of the first dry magnetic separator, the iron particle discharge port of the first dry magnetic separator is connected to the feed port of the first B elevator, the discharge port of the first B elevator is connected to the primary silo, the large particle discharge port of the primary vibrating screen and the remaining mineral particle discharge port of the first dry magnetic separator are simultaneously connected to the feed port of the roller mill through an external quantitative feeder and an external conveyor;
[0017] The upper part of the roller mill is also connected to a multi-stage particle separator, which includes a first discharge port for separating heavy particles rich in iron particles, a second discharge port for separating light particles rich in iron concentrate, and a third discharge port for separating steel slag powder.
[0018] In the secondary sorting and conveying unit, the feed port of the secondary vibrating feeder is connected to the first discharge port in the multi-stage particle separator through the secondary conveying unit, the discharge port of the secondary vibrating feeder is connected to the feed port of the second dry magnetic separator, the iron ore concentrate discharge port of the second dry magnetic separator is connected to the feed port of the second elevator, the discharge port of the second elevator is connected to the secondary silo, and the discharge port of the remaining mineral particles of the second dry magnetic separator is connected to the feed port of the roller mill through the external quantitative feeder and the external conveyor;
[0019] In the three-stage sorting and conveying unit, the feed port of the distributor is connected to the second discharge port in the multi-stage particle separator through the three-stage feed and conveying unit, the two discharge ports of the distributor are respectively connected to the three-stage conveying units in the two three-stage sorting and conveying sub-units, in each of the three-stage sorting and conveying sub-units, the three-stage conveying unit is connected to the feed port of the three-stage vibrating feeder, the discharge port of the three-stage vibrating feeder is connected to the feed port of the third dry magnetic separator, the iron-rich RO phase iron concentrate discharge port of the third dry magnetic separator is connected to the feed port of the third elevator, the discharge port of the third elevator is connected to the three-stage silo, and the remaining mineral particle discharge port of the third dry magnetic separator is connected to the feed port of the roller mill through an external quantitative feeder and an external conveyor.
[0020] As a further improved technical solution of the utility model, the primary conveying unit includes a first screw conveyor, a second screw conveyor and a third screw conveyor, the feed port of the first A elevator is connected to the hot air pipe discharge port of the roller mill through the first screw conveyor, the discharge port of the first A elevator is connected to the feed port of the primary vibrating screen through the second screw conveyor and the first soft connection, the discharge port of the primary silo is connected to the third screw conveyor through a rotary feeder, and the third screw conveyor is connected to the bulk loader;
[0021] The secondary conveying unit includes a fifth screw conveyor and a sixth screw conveyor, the feed port of the secondary vibrating feeder is connected to the first discharge port of the multi-stage particle separator through the first chute, the second flexible connection, the second chute and the fifth screw conveyor in sequence, the discharge port of the secondary vibrating feeder is connected to the feed port of the second dry magnetic separator through the third flexible connection, and the discharge port of the secondary silo is connected to the third screw conveyor through the sixth screw conveyor;
[0022] The three-stage feeding and conveying unit includes an eighth screw conveyor, and the three-stage conveying units in each three-stage sorting and conveying subunit include a ninth screw conveyor, a tenth screw conveyor, an eleventh screw conveyor and a twelfth screw conveyor. The feed port of the distributor is connected to the second discharge port in the multi-stage particle separator through the eighth screw conveyor, and the two discharge ports of the distributor are respectively connected to the ninth screw conveyors in the two three-stage sorting and conveying subunits. In each three-stage sorting and conveying subunit, the ninth screw conveyor is connected to the feed port of the three-stage vibrating feeder through the fourth soft connection, and the discharge port of the three-stage vibrating feeder is connected to the feed port of the third dry magnetic separator through the fifth soft connection. The iron-rich RO phase iron concentrate discharge port of the third dry magnetic separator is connected to the feed port of the third elevator through the tenth screw conveyor and the third chute, and the discharge port of the third elevator is connected to the three-stage silo through the eleventh screw conveyor, and the discharge port of the three-stage silo is connected to the twelfth screw conveyor, and the twelfth screw conveyor is connected to the bulk machine.
[0023] As a further improved technical solution of the utility model, the plurality of containers are respectively 3 containers on the first layer, 3 containers on the second layer and 3 containers on the third layer, wherein the 3 containers on the first layer include container No. 1, container No. 4 and container No. 5 located in the same row; the 3 containers on the second layer include container No. 2, container No. 6 and container No. 7 located in the same row; the 3 containers on the third layer include container No. 3, container No. 8 and container No. 9 located in the same row;
[0024] Among them, container No. 1, container No. 2 and container No. 3 are located in the same row and are connected in sequence by detachable fasteners, container No. 4, container No. 6 and container No. 8 are located in the same row and are connected in sequence by detachable fasteners, container No. 5, container No. 7 and container No. 9 are located in the same row and are connected in sequence by detachable fasteners;
[0025] Container No. 1, container No. 4 and container No. 5 are all placed on the overhead layer (100) in the platform, container No. 1 and container No. 4 are arranged at intervals, and the interval between container No. 1 and container No. 4 is a first maintenance passage, both ends of one side wall of container No. 1 and both ends of one side wall of container No. 4 are provided with single doors facing the first maintenance passage, the other side wall of container No. 5 is provided with a single door and a first-layer steel ladder platform, the first-layer steel ladder platform is connected to the first ladder, the bottom of the first ladder is flush with the ground, the first-layer steel ladder platform is connected to the second-layer steel ladder platform through the second ladder, container No. 4 is connected to container No. 5 by detachable fasteners, and both ends of the two adjacent side walls of container No. 4 and container No. 5 are provided with second maintenance passages, and container No. 4 and container No. 5 are connected through the second maintenance passage;
[0026] Container No. 2 and Container No. 6 are arranged at intervals, and the bottoms of Container No. 2 and Container No. 6 are connected by a second-layer steel ladder platform, and both ends of one side wall of Container No. 2 and both ends of one side wall of Container No. 6 are provided with single doors, and the single door in Container No. 2 and the single door in Container No. 6 are arranged face to face, and Container No. 6 and Container No. 7 are connected by detachable fasteners, and both ends of the two side walls adjacent to Container No. 6 and Container No. 7 are provided with second inspection passages, and Container No. 6 and Container No. 7 are connected through the second inspection passages;
[0027] Container No. 3 and Container No. 8 are arranged at intervals. The bottoms of Container No. 3 and Container No. 8 are connected by a third-layer steel ladder platform. The sides of Container No. 3 and Container No. 8 are connected by a detachable support beam and detachable fasteners. The tops of Container No. 3 and Container No. 8 are connected by a fourth-layer steel ladder platform. The third-layer steel ladder platform is connected to the second-layer steel ladder platform through a third ladder. The third-layer steel ladder platform is connected to the fourth-layer steel ladder platform through a fourth ladder. Container No. 8 and Container No. 9 are connected by detachable fasteners.
[0028] A partition is provided in the middle of the No. 3 container, which divides the interior of the No. 3 container into two enclosed spaces, which are referred to as the primary storage and the secondary storage. The secondary silo and the primary silo are both located inside the No. 2 container, and the top of the secondary silo and the top of the primary silo are both connected to the top of the No. 2 container via detachable fasteners, the bottom of the secondary storage is connected to the top of the secondary silo, and the bottom of the primary storage is connected to the top of the primary silo.
[0029] Two third-level silos are located inside container No. 6 and container No. 7, respectively. The top of one third-level silo is connected to the top of container No. 6 via a detachable fastener, and the top of the other third-level silo is connected to the top of container No. 7 via a detachable fastener. The bottom of the enclosed space in container No. 8 is connected to the top of the third-level silo in container No. 6, and the bottom of the enclosed space in container No. 9 is connected to the top of the third-level silo in container No. 7;
[0030] The first A elevator runs through the reserved channel on the No. 1 container and the bottom of the No. 2 container from bottom to top. The feed port of the first A elevator is located below the bottom of the No. 1 container. The discharge port of the first A elevator, the second screw conveyor, the first flexible connection and the first-level vibrating screen are all located on the inner side of the No. 2 container. One end of the fifth screw conveyor extends from the outside to the inside of the No. 2 container. The second chute, the second flexible connection, the first chute and the second-level vibrating feeder are all located on the inner side of the No. 2 container. The sixth screw conveyor is located on the inner side of the No. 2 container. One end of the third screw conveyor extends from the outside to the inside of the No. 2 container.
[0031] The first B elevator passes through the reserved passages on the No. 1 container, the No. 2 container and the No. 3 container from bottom to top. The feed port of the first B elevator is located below the bottom of the No. 1 container, and the discharge port of the first B elevator is located above the top of the No. 3 container. The discharge port of the first B elevator is connected to a fourth chute, and the outlet of the fourth chute passes through the top of the No. 3 container and is connected to the primary storage tank in the No. 3 container.
[0032] The second elevator runs through the reserved passages on the No. 1 container, the No. 2 container and the No. 3 container from bottom to top. The feed port of the second elevator is located below the bottom of the No. 1 container, and the discharge port of the second elevator is located above the top of the No. 3 container. The discharge port of the second elevator is connected to another fourth chute, and the outlet of the fourth chute runs through the top of the No. 3 container and is connected to the secondary storage tank in the No. 3 container.
[0033] The first dry magnetic separator and the second dry magnetic separator are both located in container No. 1;
[0034] The eighth screw conveyor and the distributor are both located outside the No. 6 container and the No. 7 container, and the distributor is connected to the No. 6 container and the No. 7 container via a detachable bracket and a detachable fastener;
[0035] In the first three-stage sorting and conveying sub-unit: the ninth screw conveyor extends from the outside to the inside into the No. 6 container, the fourth soft connection and the three-stage vibrating feeder are located in the No. 6 container, one end of the twelfth screw conveyor extends from the outside to the inside into the No. 6 container, the third dry magnetic separator is located in the No. 4 container, the tenth screw conveyor is connected to the bottom of the No. 4 container through a bracket and a detachable fastener, the tenth screw conveyor and the third chute are both located below the bottom of the No. 4 container, the third elevator passes through the reserved channels on the No. 4 container, the No. 6 container and the No. 8 container from bottom to top, the feed port of the third elevator is located below the bottom of the No. 4 container, the discharge port of the third elevator is located above the top of the No. 8 container, and the outlet of the eleventh screw conveyor connected to the discharge port of the third elevator is connected to the reserved through hole on the top of the No. 8 container and then communicated with the enclosed space in the No. 8 container;
[0036] In the second three-level sorting and conveying sub-unit: the ninth screw conveyor extends from the outside to the inside into container No. 7, the fourth soft connection and the third-level vibrating feeder are located in container No. 7, one end of the twelfth screw conveyor extends from the outside to the inside into container No. 7, the third dry magnetic separator is located in container No. 5, the tenth screw conveyor is connected to the bottom of container No. 5 through a bracket and a detachable fastener, the tenth screw conveyor and the third chute are both located below the bottom of container No. 5, the third elevator passes through the reserved channels on container No. 5, container No. 7 and container No. 9 from bottom to top, the feed port of the third elevator is located below the bottom of container No. 5, the discharge port of the third elevator is located above the top of container No. 9, the outlet of the eleventh screw conveyor connected to the discharge port of the third elevator is connected to the reserved through hole on the top of container No. 9 and then communicated with the enclosed space in container No. 9.
[0037] As a further improved technical solution of the utility model, the No. 1 container, the No. 4 container, the No. 5 container, the No. 2 container, the No. 6 container and the No. 7 container all include a first bottom frame, a first column, a first top frame, a first front corrugated board, a first rear corrugated board, a left detachable wall and a right detachable wall; the first bottom frame and the first top frame are connected by four first columns, the front side of the first bottom frame, the front side of the first top frame and the two first columns are connected with the first front corrugated board, the rear side of the first bottom frame, The first rear corrugated board is connected to the rear side of the first top frame and between the two first columns; the left side of the first bottom frame, the left side of the first top frame and between the two first columns are connected to the left detachable wall through a door frame and a detachable fastener; the right side of the first bottom frame, the right side of the first top frame and between the two first columns are connected to the right detachable wall through a door frame and a detachable fastener; the first bottom frame is paved with a first patterned plate, and the first patterned plate is provided with a plurality of avoidance holes for other structures to pass through; the first top frame is an open structure;
[0038] In container No. 1: there is a gap between the top of the first rear corrugated board and the rear side of the first top frame, and a glass window and a first louver are connected to the gap; there is a gap between the bottom of the first rear corrugated board and the rear side of the first bottom frame, and a second louver is connected to the gap; there is a gap between the top of the first front corrugated board and the front side of the first top frame, and a glass window and a first louver are connected to the gap; there is a gap between the bottom of the first front corrugated board and the front side of the first bottom frame, and a second louver is connected to the gap; there is a gap between the left side of the first front corrugated board and the first column on the left front side, and a single door is hinged to the gap; there is a gap between the right side of the first front corrugated board and the first column on the right front side, and a single door is hinged to the gap; the first dry magnetic separator and the second dry magnetic separator are both connected to the first patterned plate in container No. 1 through detachable fasteners;
[0039] In container No. 2: there is a gap between the bottom of the first rear corrugated board and the rear side of the first bottom frame, and the second shutter is connected to the gap; there is a gap between the bottom of the first front corrugated board and the front side of the first bottom frame, and the second shutter is connected to the gap; there is a gap between the left side of the first front corrugated board and the first column on the left front side, and a single door is hinged to the gap; there is a gap between the right side of the first front corrugated board and the first column on the right front side, and the single door is hinged to the gap; the first top frame is fixedly connected to A skirt for fixed connection with the top of the secondary silo, the top of the primary silo and the partition; a reserved through-hole for the fifth screw conveyor to pass through is opened on the left detachable wall, and a reserved through-hole for the third screw conveyor to pass through is opened on the right detachable wall; the third screw conveyor, the secondary vibrating feeder and the primary vibrating screen are all connected to the first patterned plate in the second container through detachable fasteners; the second chute connected to the fifth screw conveyor is connected to the second container through detachable diagonal braces and detachable fasteners;
[0040] In container No. 4: there is a gap between the top of the first rear corrugated board and the rear side of the first top frame, and the gap is connected to a glass window and a first blind; there is a gap between the bottom of the first rear corrugated board and the rear side of the first bottom frame, and the gap is connected to a second blind; there is a gap between the left side of the first rear corrugated board and the first column on the left rear side, and a single door is hinged to the gap; there is a gap between the right side of the first rear corrugated board and the first column on the right rear side, and a single door is hinged to the gap; a second inspection channel is opened on the first front corrugated board; the third dry magnetic separator is connected to the first patterned plate in container No. 4 through a detachable fastener;
[0041] In container No. 5: there is a gap between the top of the first front corrugated board and the front side of the first top frame, and the gap is connected to a glass window and a first shutter; there is a gap between the bottom of the first front corrugated board and the front side of the first bottom frame, and the gap is connected to a second shutter; there is a gap between the left side of the first front corrugated board and the first column on the left front side, and a single door is hinged at the gap; a second inspection channel is opened on the first rear corrugated board; the third dry magnetic separator is connected to the first patterned plate in container No. 5 through a detachable fastener;
[0042] In container No. 6: there is a gap between the bottom of the first rear corrugated board and the rear side of the first bottom frame, and a second shutter is connected to the gap; there is a gap between the left side of the first rear corrugated board and the first column on the left rear side, and a single door is hinged to the gap; there is a gap between the right side of the first rear corrugated board and the first column on the right rear side, and a single door is hinged to the gap; a second inspection channel is provided on the first front corrugated board; a reserved through-hole for the ninth screw conveyor to pass through is provided on the left detachable wall, and a reserved through-hole for the twelfth screw conveyor to pass through is provided on the right detachable wall; the three-stage vibrating feeder is connected to the first patterned plate in container No. 6 through a detachable fastener;
[0043] In container No. 7: there is a gap between the bottom of the first front corrugated board and the front side of the first bottom frame, and a second shutter is connected to the gap; a second inspection channel is provided on the first rear corrugated board; a reserved through hole for the ninth screw conveyor to pass through is provided on the left detachable wall, and a reserved through hole for the twelfth screw conveyor to pass through is provided on the right detachable wall; the three-stage vibrating feeder is connected to the first patterned plate in container No. 7 through a detachable fastener;
[0044] The first louver is also provided with a fan.
[0045] As a further improved technical solution of the utility model, the No. 3 container, the No. 8 container and the No. 9 container all include a second bottom frame, a second column, a second top frame and a second corrugated board;
[0046] The second bottom frame is an open structure, and the second top frame is paved with a second patterned plate; the second bottom frame and the second top frame are connected by four second columns, and the second corrugated board is sealedly connected between the front side of the second bottom frame, the front side of the second top frame and the two second columns, and the second corrugated board is sealedly connected between the rear side of the second bottom frame, the rear side of the second top frame and the two second columns, and the second corrugated board is sealedly connected between the left side of the second bottom frame, the left side of the second top frame and the two second columns, and the second corrugated board is sealedly connected between the right side of the second bottom frame, the right side of the second top frame and the two second columns.
[0047] As a further improved technical solution of the utility model, the external quantitative feeder includes a first quantitative feeder and a second quantitative feeder;
[0048] The first quantitative feeder is connected to the bottom of the No. 1 container through a bracket and a detachable fastener, the large particle discharge port of the primary vibrating screen is connected to the remaining mineral particle discharge port of the first dry magnetic separator through the fifth chute, the sixth soft connection and the sixth chute, and the remaining mineral particle discharge port of the first dry magnetic separator is connected to the feed port of the roller mill through the first quantitative feeder and the external conveyor; the remaining mineral particle discharge port of the second dry magnetic separator is connected to the feed port of the roller mill through the first quantitative feeder and the external conveyor;
[0049] In the first three-stage sorting and conveying subunit, the remaining mineral particle discharge port of the third dry magnetic separator is connected to the feed port of the roller mill through a second quantitative feeder and an external conveyor, and the second quantitative feeder is connected to the bottom of the fourth container through a bracket and a detachable fastener;
[0050] In the second three-stage sorting and conveying subunit, the remaining mineral particle discharge port of the third dry magnetic separator is connected to the feed port of the roller mill through another second quantitative feeder and an external conveyor. The second quantitative feeder is connected to the bottom of container No. 5 through a bracket and a detachable fastener.
[0051] As a further improved technical solution of the utility model, the top of the first A hoist is connected to the top of the No. 2 container through a gourd crane; the outside of the first A hoist is welded with a plurality of supports for supporting the bottom of the inner side of the No. 1 container;
[0052] A sealing plate is welded on the outside of the first B elevator, and the sealing plate is connected to a protective cover through a detachable fastener. The protective cover passes through the reserved channel on the No. 3 container and the silo opening on the first silo, and is connected to the reserved channel on the top of the No. 3 container through a detachable fastener, and is welded and fixed to the silo opening on the first silo; a plurality of supports for supporting the inner bottom of the No. 1 container and the inner bottom of the No. 2 container are welded on the outside of the first B elevator;
[0053] A sealing plate is welded on the outside of the second hoist, and a protective cover is connected to the sealing plate with a detachable fastener. The protective cover passes through the reserved channel on the No. 3 container and the silo opening on the secondary silo, and is connected to the reserved channel on the top of the No. 3 container through a detachable fastener, and is welded and fixed to the silo opening on the secondary silo; a plurality of supports for supporting the inner bottom of the No. 1 container and the inner bottom of the No. 2 container are welded on the outside of the second hoist;
[0054] A sealing plate is welded to the outside of a third hoist, and the sealing plate is connected to a protective cover via a detachable fastener. The protective cover passes through the reserved channel on the No. 8 container and the silo opening on the third-level silo in the No. 6 container, and is connected to the reserved channel on the top of the No. 8 container via a detachable fastener, and is welded and fixed to the silo opening on the third-level silo; a plurality of supports for supporting the inner bottom of the No. 4 container and the inner bottom of the No. 6 container are welded to the outside of the third hoist;
[0055] A sealing plate is welded to the outside of another third hoist, and the sealing plate is connected to a protective cover through detachable fasteners. The protective cover passes through the reserved channel on container No. 9 and the silo opening on the third-level silo in container No. 7, and is connected to the reserved channel on the top of container No. 9 through detachable fasteners, and is welded and fixed to the silo opening on the third-level silo; a plurality of supports for supporting the inner bottom of container No. 5 and the inner bottom of container No. 7 are welded to the outside of the third hoist.
[0056] As a further improved technical solution of the utility model, the tops of the No. 3 container, the No. 8 container and the No. 9 container are all provided with dust collecting ports, material level meters and inspection doors; the dust collecting ports are connected to the dust collectors; and guardrails are provided around the tops of the No. 3 container, the No. 8 container and the No. 9 container.
[0057] As a further improved technical solution of the utility model, the top feed inlet of the secondary silo, the top feed inlet of the primary silo and the top feed inlet of the tertiary silo are fixedly connected with steel gratings.
[0058] Among them, the first dry magnetic separator is connected to the multi-stage particle separator through a conveying unit, and under the sorting action of magnetic force, iron particles are sorted out from the iron-rich mineral particles, and the remaining mineral particles are returned to the roller mill through the conveying unit for repeated grinding, dissociation and sorting. Specifically, the iron mineral particles sorted out from the multi-stage particle separator are crushed and screened out by the first-level vibrating screen, and the small particles enter the first dry magnetic separator, and the iron particles and the remaining mineral particles are sorted out by magnetic force, wherein the iron particles pass through the first B elevator and finally enter the first-level iron particle material storage, thereby completing the first extraction of steel tailings, and the large particles crushed and screened out by the first-level vibrating screen and the remaining mineral particles sorted out by the first dry magnetic separator are passed through the first quantitative feeder into the first belt conveyor and then into the main feeding elevator and finally returned to the roller mill for repeated grinding, dissociation and sorting.
[0059] Among them, the second dry magnetic separator is connected to the multi-stage particle separator through a conveying unit, and under the sorting action of magnetic force, iron concentrate rich in magnetic iron oxide is sorted out from the heavy particles rich in iron particles sorted out by the multi-stage particle separator, and the remaining mineral particles are returned to the roller mill through the conveying unit for repeated grinding, dissociation and sorting; specifically, the heavy particles are crushed into small particles by the secondary vibrating feeder and enter the second dry magnetic separator, and the iron concentrate and the remaining mineral particles are sorted out by magnetic force, wherein the iron concentrate passes through the second elevator and finally enters the secondary iron concentrate storage depot, thereby completing the second extraction of steel tailings, and the remaining mineral particles sorted out by the second dry magnetic separator enter the main feeding elevator through the first belt conveyor and finally return to the roller mill for repeated grinding, dissociation and sorting.
[0060] Among them, the third dry magnetic separator is connected to the multi-stage particle separator through a conveying unit. Under the sorting action of magnetic force, iron-rich RO phase iron concentrate is selected from the light particles selected by the multi-stage particle separator, and the remaining mineral particles are returned to the roller mill through the conveying unit for repeated grinding, dissociation and sorting. Specifically, the light particles selected from the multi-stage particle separator are evenly distributed through the distributor by the screw conveyor and then transported in two ways, and enter the three-stage vibrating feeder through the screw conveyor respectively. The fine particles of light particles crushed by the three-stage vibrating feeder enter the third dry magnetic separator, and the iron-rich RO phase iron concentrate and the remaining mineral particles are sorted by magnetic force. The iron concentrate enters the elevator through the screw conveyor, and then enters the three-stage iron-rich RO phase material storage through the screw conveyor, thereby completing the third extraction of steel tailings, and the remaining mineral particles selected by the magnetic separator enter the first belt conveyor through the second quantitative feeder, and then enter the main feeding elevator and finally return to the roller mill for repeated grinding, dissociation and sorting.
[0061] Among them, the container is modular, that is, each container is a modular unit, and multiple units stacked in a plane or in three dimensions constitute modular containerization that is independent of each other, wherein electrical and control equipment are installed in the containers, and all containers are equipment workshops, as well as packaging and transportation boxes and containers for material storage. The utility model has fully considered energy saving, environmental protection, transportation, on-site construction and installation, operation and maintenance, etc.
[0062] The beneficial effects of the utility model are:
[0063] According to the utility model, a modularized steel tailings dry sorting and processing equipment in a container can realize multiple sorting, multiple extractions, repeated grinding and dissociation, instant sorting and real-time extraction, can efficiently and thoroughly grind and dissociate minerals, accurately subdivide products, deeply recover iron minerals, and obtain 100% resource utilization. By integrating the screening, quality separation, transportation, storage and other equipment in the steel tailings resource processing system into the container, the equipment is intensive, the process is simple, the dry production is energy-saving and environmentally friendly, the equipment layout inside the container is regular, the space utilization rate is high, the process is mature, the configuration is advanced, the functions are complete, the operation is simple, and the degree of automation is high, so that the various components of the equipment can work together.
[0064] While meeting user needs, we realize modular design, manufacturing and construction of containers, unique process system, shortened process, and perfectly realize that containers are both equipment manufacturers and packaging and transportation boxes, and occupy less space, solving the construction needs of equipment fixation, transportation packaging, and site installation, greatly shortening the on-site construction and installation period. In addition, the size of the container can be customized according to the size of the output, which is more applicable.
[0065] This equipment can dissociate steel tailings waste and sort out different minerals, such as iron concentrate, iron particles, iron-rich RO phase iron concentrate, etc., and the slag and iron are separated completely; the equipment has a high degree of integration, and the bolt connection method and a small amount of welding facilitate rapid on-site assembly and connection, shorten the construction period, facilitate transportation, and can be quickly disassembled, quickly transferred, and reused. BRIEF DESCRIPTION OF THE DRAWINGS
[0066] Figure 1 The process flow diagram of steel tailings separation and treatment Figure 1 .
[0067] Figure 2 The process flow diagram of steel tailings separation and treatment Figure 2 .
[0068] Figure 3 It is an axial view of the container modular steel tailings dry sorting and processing equipment.
[0069] Figure 4 This is a partial axonometric view of the first row of containers. Figure 1 .
[0070] Figure 5 This is a partial axonometric view of the first row of containers. Figure 2 .
[0071] Figure 6 This is a partial axonometric view of the second row of containers.
[0072] Figure 7 This is a partial axonometric view of the third row of containers.
[0073] Figure 8 Schematic diagram of the hidden structure of the container modular steel tailings dry sorting and processing equipment Figure 1 .
[0074] Fig. 9 Schematic diagram of the hidden structure of the container modular steel tailings dry sorting and processing equipment Figure 2 .
[0075] Fig.10 Schematic diagram of the hidden structure of the container modular steel tailings dry sorting and processing equipment Figure 3 .
[0076] Fig.11 This is a schematic diagram of the steel ladder platform layout of the container modular steel tailings dry sorting and processing equipment.
[0077] Fig.12 for Fig.11 Schematic diagram of the layout of the steel ladder platform in the middle C direction.
[0078] Fig.13 for Fig.12 Schematic diagram of the layout of the steel ladder platform in the middle D direction. DETAILED DESCRIPTION
[0079] The specific implementation of the utility model is further described below according to the accompanying drawings:
[0080] This embodiment provides a container modular steel tailings dry sorting and processing equipment. The schematic diagram of the steel tailings sorting and processing process of the container modular steel tailings dry sorting and processing equipment is as follows: Figure 1 and Figure 2 shown.
[0081] The roller mill 1 is used for repeatedly grinding, dissociating and pre-sorting the incoming steel tailings and the intermediate mineral particles generated in the sorting process, and discharging the iron-rich mineral particles 70 through the hot air pipe outlet by gravity sorting, and transporting them into the first A elevator 33 through the first screw conveyor 6. The discharged material is transported to the first-level vibrating screen 20 through the second screw conveyor 7. The small particles 50 crushed and screened out by the first-level vibrating screen 20 enter the first dry magnetic separator 23, and the iron particles 53 with an iron grade T-Fe ≥ 85% and the remaining mineral particles 52 are separated by magnetic force. The iron particles 53 enter the first-level iron particle silo storage through the first B elevator 34, and then enter the first-level silo 17, thereby completing the first extraction of the steel tailings. At this time, the iron recovery rate is as high as 8%. The large particles 51 crushed and screened by the first-stage vibrating screen 20 and the remaining mineral particles 52 sorted by the first dry magnetic separator 23 are sequentially fed into an external conveyor (such as the first belt conveyor 28 and the second belt conveyor 29) through the first quantitative feeder 27, and then enter the main feeding elevator 32 and finally return to the roller mill 1 for repeated grinding, dissociation and sorting.
[0082] The multi-stage particle separator 2 is installed on the upper part of the roller mill 1, and is used to receive other light materials discharged after grinding, dissociation and sorting by the roller mill 1. The ground light materials rise under the action of wind and enter the multi-particle separator 2, and the other light materials can be sorted into heavy particles 71 rich in iron particles, light particles 72 rich in iron concentrate, and steel slag powder 73 according to different weights. The steel slag powder 73 is connected to the dust collector through the conveying unit, and enters the steel slag powder storage through the air chute and the elevator.
[0083] The heavy particles 71 rich in iron particles are sequentially conveyed through the fourth screw conveyor 3 and the fifth screw conveyor 5 into the secondary vibrating feeder 19, and the small particles 57 crushed by the secondary vibrating feeder 19 enter the second dry magnetic separator 24, and the iron concentrate 56 with T-Fe of 60-65% and the remaining mineral particles 55 are separated by magnetic force, wherein the iron concentrate 56 enters the secondary iron concentrate storage warehouse through the second elevator 35, and then enters the secondary silo 16, thereby completing the second extraction of the steel tailings, and the iron recovery rate reaches 10% at this time. The remaining mineral particles 55 separated by the second dry magnetic separator 24 pass through the first quantitative feeder 27, and then pass through the external first belt conveyor 28 and the second belt conveyor 29 in turn, and then enter the main feeding elevator 32 and finally return to the roller mill 1 for repeated grinding, dissociation and separation.
[0084] The light particles 72 rich in iron concentrate pass through the seventh screw conveyor 10 and the eighth screw conveyor 11 in turn into the distributor 26, are evenly distributed by the distributor 26 and are transported in two ways, enter the tertiary vibrating feeder 21 through the ninth screw conveyor 12, and the fine particles 60 crushed by the tertiary vibrating feeder 21 enter the third dry magnetic separator 25, and the iron-rich RO phase iron concentrate 62 with T-Fe of 40-45% and the remaining mineral particles 61 are separated by magnetic force, wherein the iron-rich RO phase iron concentrate 62 passes through the tenth screw conveyor 13 into the third elevator 36, and then passes through the eleventh screw conveyor 14 into the tertiary iron-rich RO phase material storage, and then enters the tertiary silo 18, thereby completing the third extraction of steel tailings, and the iron recovery rate reaches 12% at this time. The remaining mineral particles 61 separated by the third dry magnetic separator 25 are sequentially fed into the first external belt conveyor 28 and the second external belt conveyor 29 through the second quantitative feeder 30, and then enter the main feeding elevator 32 and finally return to the roller mill 1 for repeated grinding, dissociation and separation.
[0085] The following is a further description of the utility model in conjunction with the structural drawings of the container module:
[0086] See also Figure 3-Figure 10As shown, a modular container steel tailing dry sorting and processing equipment includes a modular container quality sorting and conveying unit, a modular container screening and conveying unit, and a modular container storage and dust collection unit. The modular container quality sorting and conveying unit includes three special containers on the first layer, namely container No. 1 A1, container No. 4 A4, and container No. 5 A5; the modular container screening and conveying unit includes three special containers on the second layer, namely container No. 2 A2, container No. 6 A6, and container No. 7 A7; the modular container storage and dust collection unit includes three special containers on the third layer, namely container No. 3 A3, container No. 8 A8, and container No. 9 A9. The nine special containers are arranged in three rows and three columns. Among them, container No. 1 A1, container No. 2 A2, and container No. 3 A3 are in one row, container No. 4 A4, container No. 6 A6, and container No. 8 A8 are in one row, and container No. 5 A5, container No. 7 A7, and container No. 9 A9 are in one row. Container No. 1 A1, container No. 4 A4, and container No. 5 A5 are in one row, container No. 2 A2, container No. 6 A6, and container No. 7 A7 are in one row, and container No. 3 A3, container No. 8 A8, and container No. 9 A9 are in one row. The 3 containers in each row have the same external dimensions.
[0087] The modular container separation and transportation unit includes three special containers, namely container No. 1 A1, container No. 4 A4, and container No. 5 A5. Compared with traditional containers, the special containers have greater structural strength and rigidity, meeting environmental and working conditions. The three containers are placed on the first floor, that is, on the overhead layer 100 of the platform, and are arranged side by side. The overhead layer 100 adopts steel structure or civil engineering. Container No. 1 A1 and container No. 4 A4 are arranged at intervals, and a first maintenance passage 101 is set in the middle area. In addition, two containers (container No. 1 A1 and container No. 4 A4) are provided with single doors 102 at both ends of one side of the side wall, and door closers 133 are installed inside. The single door 102 faces the first maintenance passage 101. A single door 102 is provided on the other side of the side wall of container No. 5 A5, and a first-layer steel ladder platform 501 is provided. Figure 11-13As shown, the first steel ladder platform 501 is connected to the first ladder 506, and the bottom of the first ladder 506 is flush with the ground. The first steel ladder platform 501 is connected to the second steel ladder platform 500 through the second ladder 502. At the same time, the second inspection channel 104 is set at both ends of the adjacent side of the inner side wall of the fourth container A4 and the fifth container A5 to achieve box penetration. It can be entered from the single door 102 on the outside of the fifth container A5, and can pass through the fifth container A5 and the fourth container A4 in turn to reach the first inspection channel 101, and then enter the first container A1, which is convenient for operators to inspect and maintain. The fourth container A4 and the adjacent boxes on the outside of the fifth container A5 are connected and fixed with detachable fasteners (such as bolts 110). The container ring beam and columns are designed with steel structure to increase strength, and the container lifting points are set at the top four corners. Container No. 1 A1, container No. 4 A4, container No. 5 A5, container No. 2 A2, container No. 6 A6 and container No. 7 A7 all include a first bottom frame 120, a first column 121, a first top frame 122, a first front corrugated board 123A, a first rear corrugated board 123B, a left detachable wall 127A and a right detachable wall 127B. The four corners of the first bottom frame 120 are connected to the four corners of the first top frame 122 through four first columns 121 respectively; the first front corrugated board 123A is connected between the front side of the first bottom frame 120, the front side of the first top frame 122 and the two first columns 121; the first rear corrugated board 123B is connected between the rear side of the first bottom frame 120, the rear side of the first top frame 122 and the two first columns 121; the left side of the first bottom frame 120, the left side of the first top frame 122 and the two first columns 121 are connected to the left detachable wall 127A through a door frame 129 and bolts 110; the right side of the first bottom frame 120, the right side of the first top frame 122 and the two first columns 121 are connected to the left detachable wall 127B through a door frame 129 and bolts 110. The first bottom frame 120 adopts an H steel ring beam structure, and a first patterned plate 132 is laid on the first bottom frame 120. The first patterned plate 132 is provided with a plurality of avoidance holes for other structures to pass through. The first column 121 adopts an H steel structure, and corresponding bolt holes are arranged on the first column 121 adjacent to the No. 4 container A4 and the No. 5 container A5, for connecting the ends of the boxes. The first top frame 122 adopts a channel steel ring beam structure, and bolt holes corresponding to the upper container are arranged on the channel steel, for connecting the upper and lower boxes. The first top frame 122 is an open structure, that is, the tops of the No. 1 container A1, the No. 4 container A4, the No. 5 container A5, the No. 2 container A2, the No. 6 container A6 and the No. 7 container A7 are open structures.The first top frame 122 is "topless", that is, the upper part is open and a support beam is added in the middle. The local support beam is a detachable beam, which is connected to the first top frame 122 by bolts 110. The front and rear side walls of the container are sealed by the first front corrugated plate 123A and the first rear corrugated plate 123B. At the same time, reinforced supports 135 are added to the inner sides of the first front corrugated plate 123A and the first rear corrugated plate 123B. The left and right side walls of the container respectively adopt a left detachable wall 127A and a right detachable wall 127B to facilitate equipment installation, maintenance and overhaul. The left detachable wall 127A or the right detachable wall 127B is connected to the door frame 129 of the box body by bolts 110, and nuts are spot-welded on the inner side of the door frame 129. Two lifting ears are provided on the top of the end wall by means of lifting ring nuts to facilitate the lifting and disassembly of the end wall. At the same time, both ends are connected by diagonal bracing steel pipes 130 through high-strength bolt groups 131 to increase the strength of the box body. In container A1, there is a gap between the top of the first rear corrugated plate 123B and the rear side of the first top frame 122, and the gap is connected to a glass window 126 and a first shutter 125 provided with a fan 134; there is a gap between the bottom of the first rear corrugated plate 123B and the rear side of the first bottom frame 120, and the gap is connected to a second shutter 124; there is a gap between the top of the first front corrugated plate 123A and the front side of the first top frame 122, and the gap is connected to a glass window 126 and the first shutter 125 provided with a fan 134; There is a gap between the bottom of a front corrugated plate 123A and the front side of the first bottom frame 120, and a second shutter 124 is connected to the gap; there is a gap between the left side of the first front corrugated plate 123A and the first column 121 on the left front side, and a single door 102 is hinged to the gap; there is a gap between the right side of the first front corrugated plate 123A and the first column 121 on the right front side, and a single door 102 is hinged to the gap; the first dry magnetic separator 23 and the second dry magnetic separator 24 are both connected to the first patterned plate 132 in container A1 No. 1 by bolts 110. In container No. 4 A4: there is a gap between the top of the first rear corrugated plate 123B and the rear side of the first top frame 122, and the gap is connected to a glass window 126 and a first shutter 125 provided with a fan 134; there is a gap between the bottom of the first rear corrugated plate 123B and the rear side of the first bottom frame 120, and the gap is connected to a second shutter 124; there is a gap between the left side of the first rear corrugated plate 123B and the first column 121 on the left rear side, and a single door 102 is hinged to the gap; there is a gap between the right side of the first rear corrugated plate 123B and the first column 121 on the right rear side, and the single door 102 is hinged to the gap; a second inspection channel 104 is opened on the first front corrugated plate 123A; the third dry magnetic separator 25 is connected to the first patterned plate 132 in container No. 4 A4 by bolts 110.In container A5: there is a gap between the top of the first front corrugated plate 123A and the front side of the first top frame 122, and the gap is connected to a glass window 126 and a first shutter 125 provided with a fan 134; there is a gap between the bottom of the first front corrugated plate 123A and the front side of the first bottom frame 120, and the gap is connected to a second shutter 124; there is a gap between the left side of the first front corrugated plate 123A and the first column 121 on the left front side, and a single door 102 is hinged at the gap; a second inspection channel 104 is opened on the first rear corrugated plate 123B; the third dry magnetic separator 25 is connected to the first patterned plate 132 in container A5 by bolts 110. A plurality of fans 134 are installed on the inner side of the first louver 125 for exhaust, and the fans are axial flow fans. At the same time, a second louver 124 is arranged at the lower part for air intake, forming a complete cooling system for the container. In addition, a glass window 126 is installed on the side wall, and the glass window 126 is made of double-layer laminated tempered glass. A lighting lamp is installed on the top of the box, and a triple-proof LED lamp is adopted. A distribution box is installed on one side of the single door in the box. The fans, lighting, and container power supply are all integrated in the distribution box, forming a complete power system for the container. At the same time, a bridge channel is arranged on the inner wall of the container for wiring of internal equipment. When in use, only an external power cord is required to meet the power needs of the container.
[0088] The roller mill 1 grinds and sorts the incoming steel tailings to discharge iron-rich mineral particles 70, and the multi-stage particle separator 2 sorts out heavy particles 71 rich in iron particles, light particles 72 rich in iron concentrate, and steel slag powder 73, wherein the steel slag powder 73 can be recovered by a dust collector, and the iron-containing mineral particles, heavy particles, and light particles are selected from three magnetic separators with different magnetic field strengths according to the magnetic size of each treatment object, which are divided into a first dry magnetic separator 23, a second dry magnetic separator 24, and a third dry magnetic separator 25. The magnetic separators and the conveying unit are installed together in a special container. The first dry magnetic separator 23 and the second dry magnetic separator 24 are arranged in parallel and installed in the same special container, namely the No. 1 container A1, and the third magnetic separator is set up in two sets and installed in the other two special containers, namely the No. 4 container A4 and the No. 5 container A5, and each magnetic separator is fixed to the first bottom frame 120 of the container by bolt connection.
[0089] The first dry magnetic separator 23 includes two feed ports and two discharge ports, wherein the first feed port is located in the middle of the top of the first dry magnetic separator 23, for receiving the small particles 50 after screening, and the second feed port is located on the side of the first dry magnetic separator 23, for receiving the large particles after screening from the first-stage vibrating screen 20, and is connected to the second discharge port of the first dry magnetic separator 23 by bolt connection through the sixth chute 201, and the two discharge ports are both located at the bottom of the magnetic separator, the first discharge port is connected to the first B elevator 34 through the seventh chute 204, and the second discharge port is connected to the first quantitative feeder 27.
[0090] The small particles 50 crushed and screened by the first-level vibrating screen 20 enter the first dry magnetic separator 23, and iron particles 53 and other mineral particles 52 are separated by magnetic force. The iron particles 53 enter the first B elevator 34 through the seventh chute 204 and finally enter the first silo 17, while the large particles 51 crushed and screened by the first-level vibrating screen 20 and the other mineral particles 52 separated by the first dry magnetic separator 23 enter the first quantitative feeder 27 together, and then are transported to the main feeding elevator 32 through the external first belt conveyor 28 and the second belt conveyor 29 in turn, and finally return to the roller mill 1 for repeated grinding, dissociation and separation.
[0091] The second dry magnetic separator 24 includes 1 feed port and 2 discharge ports, wherein the feed port is located in the middle of the top of the magnetic separator, for receiving the crushed small particles 57, and the feed port is connected to the secondary vibrating feeder 19 through the third flexible connection 217; the two discharge ports are both located at the bottom of the magnetic separator, wherein the first discharge port is connected to the second elevator 35 by bolt connection through the eighth chute 205, and the second discharge port is connected to the first belt conveyor 28 through the ninth chute 210 and the first quantitative feeder 27.
[0092] The small particles 57 crushed by the secondary vibrating feeder 19 enter the second dry magnetic separator 24, and are magnetically separated into iron ore concentrate 56 and other mineral particles 55. The iron ore concentrate 56 enters the second elevator 35 through the chute 205 and is discharged to the secondary silo 16, while the other mineral particles 55 separated by the second dry magnetic separator 24 are sequentially conveyed through the first quantitative feeder 27, the first belt conveyor 28, and the second belt conveyor 29 to enter the main feeding elevator 32 and finally return to the roller mill 1 for repeated grinding, dissociation and separation.
[0093] The third dry magnetic separator 25 includes 1 feed port and 2 discharge ports, wherein the feed port is located in the middle of the top of the magnetic separator, for receiving the crushed fine particles 60, and the feed port is connected to the three-stage vibrating feeder 21 through a flexible connection 219; the two discharge ports are both located at the bottom of the magnetic separator, wherein the first discharge port is connected to the tenth screw conveyor 13 by bolt connection, the tenth screw conveyor 13 is connected to the third elevator 36 by bolt connection through the third chute 206, and the second discharge port is connected to the second quantitative feeder 30 through the tenth chute 207, and the second quantitative feeder 30 is connected to the first belt conveyor 28 through the eleventh chute 208 / twelfth chute 209.
[0094] The fine particles 60 crushed by the three-stage vibrating feeder 21 enter the third dry magnetic separator 25, and are magnetically sorted into iron-rich RO phase iron concentrate 62 and other mineral particles 61. The iron-rich RO phase iron concentrate 62 passes through the tenth screw conveyor 13, the third chute 206, and enters the third elevator 36 for discharge, and is then transported by the eleventh screw conveyor 14 and finally enters the three-stage silo 18. The other mineral particles 61 selected by the magnetic separator enter the second quantitative feeder 30 through the tenth chute 207, and are then transported through the first belt conveyor 28 and the second belt conveyor 29 to the main feeding elevator 32 and finally return to the roller mill 1 for repeated grinding, dissociation and sorting.
[0095] The modular container screening and conveying unit includes three special containers, namely, container No. 2 A2, container No. 6 A6, and container No. 7 A7. Compared with traditional containers, the special containers have greater structural strength and rigidity, meeting environmental and working condition requirements. The three containers are all placed on the second layer, namely, container No. 1 A1, container No. 4 A4, and container No. 5 A5. The upper and lower layers of container No. 1 A1 and container No. 2 A2, container No. 4 A4 and container No. 6 A6, container No. 5 A5 and container No. 7 A7 are connected by bolts 110, and the adjacent boxes on the outside of container No. 6 A6 and container No. 7 A7 are connected by bolts 110. The two ends of the adjacent side of the inner side wall of container No. 6 A6 and container No. 7 A7 are connected by setting a second inspection channel 104, and the operator can enter container No. 2 A2 and container No. 6 A6 respectively, and then enter container No. 7 A7, which is convenient for operators to inspect and maintain. Container No. 2 A2 and container No. 6 A6 are arranged at intervals, and a second steel ladder platform 500 is set in the middle area as a maintenance passage. A bracket 503 is installed at the bottom of the second steel ladder platform 500 and is fixed to the container ring beam embedded plate 504 by bolts. In addition, single doors 102 are set at both ends of one side of the side wall of container No. 2 A2 and container No. 6 A6, and door closers 133 are installed inside. The single door 102 faces the second steel ladder platform 500 serving as a maintenance passage. In the No. 2 container A2, the No. 6 container A6, and the No. 7 container A7, the container ring beam and column adopt steel structure design to increase the strength, the container lifting points are set at the top four corners, the first bottom frame 120 adopts H steel ring beam structure, the bottom of the H steel wing plate is provided with bolt holes corresponding to the lower container, which are used to connect the upper and lower boxes, the upper part of the first bottom frame is covered with a first patterned plate 132, and the partial patterned plate is removable for easy equipment maintenance, and the first column 121 adopts H steel structure, wherein the first column 121 adjacent to the No. 6 container A6 and the No. 7 container A7 is provided with corresponding bolt holes for the box body. The first top frame 122 is connected at the end. The first top frame 122 adopts a channel steel ring beam structure. Bolt holes corresponding to the upper container are set on the channel steel for connecting the upper and lower boxes. The skirt 140 is set around the ring beam of the first top frame 122 in the second container A2 by welding. Bolt holes corresponding to the flange of the upper port 141 of the first silo 17 or the second silo 16 are set on the skirt 140 for connecting the flange of the upper port 141 of the silo to the skirt 140. Bolt holes corresponding to the middle partition 156 in the upper container A3 are set on the skirt 140 for connecting the upper and lower boxes. Steel gratings 139 are set inside the upper port 141 of the first silo 17 and the second silo 16 to facilitate maintenance and increase the strength of the box. The flange of the lower port of the first silo 17 or the second silo 16 is connected to the rotary feeder 22 or the sixth screw conveyor 8 by bolt connection.Because the top of the silo is a storage tank, in order to avoid excessive pressure from accumulated materials in the silo, which would cause obstruction of the screw conveyor, multiple partitions are provided inside the discharge ports of the first-level silo 17 and the second-level silo 16 as discharge port pressure relief cones, and silo inspection doors 138 are provided on the silos. In container No. 2 A2, container No. 6 A6, and container No. 7 A7, the front and rear side walls are sealed by the first front corrugated plate 123A and the first rear corrugated plate 123B, and the inner sides of the first front corrugated plate 123A and the first rear corrugated plate 123B are reinforced with supports 135. The left and right side walls of the container are respectively made of a left detachable wall 127A and a right detachable wall 127B, which are convenient for equipment installation, maintenance and overhaul. The left detachable wall 127A or the right detachable wall 127B is connected to the door frame 129 by bolts 110, and nuts are spot-welded on the inner side of the door frame 129. Two lifting ears are provided on the top of the end wall by means of lifting eye nuts, which are convenient for lifting and disassembly of the end wall. At the same time, both ends are connected by diagonal bracing steel pipes 130 through high-strength bolt groups 131 to increase the strength of the box. In container No. 2 A2: there is a gap between the bottom of the first rear corrugated plate 123B and the rear side of the first bottom frame 120, and the second shutter 124 is connected to the gap; there is a gap between the bottom of the first front corrugated plate 123A and the front side of the first bottom frame 120, and the second shutter 124 is connected to the gap; there is a gap between the left side of the first front corrugated plate 123A and the first column 121 on the left front side, and the single door 102 is hinged to the gap; there is a gap between the right side of the first front corrugated plate 123A and the first column 121 on the right front side, and the single door 102 is hinged to the gap; the first top frame 122 is fixedly connected to A skirt 140 is used to be fixedly connected to the top of the secondary silo 16, the top of the primary silo 17 and the partition 156 through bolts 110; a reserved through-hole for the fifth screw conveyor 5 to pass through is opened on the left detachable wall 127A, and a reserved through-hole for the third screw conveyor 9 to pass through is opened on the right detachable wall 127B; the third screw conveyor 9, the secondary vibrating feeder 19 and the primary vibrating screen 20 are all connected to the first patterned plate 132 in the second container A2 through bolts 110; the second chute 212 connected to the fifth screw conveyor 5 is connected to the second container A2 through a detachable diagonal brace 215 and bolts 110.In container No. 6 A6: there is a gap between the bottom of the first rear corrugated plate 123B and the rear side of the first bottom frame 120, and a second shutter 124 is connected to the gap; there is a gap between the left side of the first rear corrugated plate 123B and the first column 121 on the left rear side, and a single door 102 is hinged to the gap; there is a gap between the right side of the first rear corrugated plate 123B and the first column 121 on the right rear side, and a single door 102 is hinged to the gap; a second inspection channel 104 is provided on the first front corrugated plate 123A; a reserved through-hole for the ninth screw conveyor 12 to pass through is provided on the left detachable wall 127A, and a reserved through-hole for the twelfth screw conveyor 15 to pass through is provided on the right detachable wall 127B; the three-stage vibrating feeder 21 is connected to the first patterned plate 132 in container No. 6 A6 by bolts 110. In container A7, there is a gap between the bottom of the first front corrugated plate 123A and the front side of the first bottom frame 120, and the gap is connected to a second shutter 124; a second inspection channel 104 is provided on the first rear corrugated plate 123B; a reserved through hole for the ninth screw conveyor 12 to pass through is provided on the left detachable wall 127A, and a reserved through hole for the twelfth screw conveyor 15 to pass through is provided on the right detachable wall 127B; the three-stage vibrating feeder 21 is connected to the first patterned plate 132 in container A7 by bolts 110. In addition, a lighting lamp is installed on the top of the container, using a three-proof LED lamp, and a distribution box is installed on one side of the single door in the container. The fan, lighting, and container power supply are all integrated in the distribution box to form a complete power system for the container. At the same time, a bridge channel is provided on the inner wall of the container for wiring of internal equipment. When in use, only an external power cord is required to meet the power needs of the container.
[0096] There are a total of 2 silos in the No. 2 container A2, which are divided into a primary iron granule silo and a secondary iron ore concentrate silo, wherein the primary iron granule silo is a primary silo 17, the top of which is connected to the primary storage tank in the No. 3 container A3, and the silo discharge port is connected to a rotary discharger 22 for controlling the discharge; the secondary iron granule silo is a secondary silo 16, the top of which is connected to the secondary storage tank in the No. 3 container A3, the discharge port of the secondary silo 16 is connected to the sixth screw conveyor 8, the third screw conveyor 9 includes 2 feed ports and 1 discharge port, the discharge port of the rotary discharger 22 is connected to the first feed port of the third screw conveyor 9, the discharge port of the sixth screw conveyor 8 is connected to the second feed port of the third screw conveyor 9, and the third screw conveyor 9 passes through the container end wall and is connected to the bulk loader 37 outside the container. The outbound delivery of primary iron particles and secondary iron concentrate needs to be controlled separately. When in use, when the primary iron particles need to be delivered, the sixth screw conveyor 8 is closed, and the rotary feeder 22, the third screw conveyor 9, and the bulk machine 37 are turned on at the same time to complete the delivery; when the secondary iron concentrate needs to be delivered, the rotary feeder 22 is closed, and the sixth screw conveyor 8, the third screw conveyor 9, and the bulk machine 37 are turned on at the same time to complete the delivery.
[0097] The No. 6 container A6 and the No. 7 container A7 are arranged in a mirror image, and are respectively provided with one silo, both of which are three-level iron-rich RO phase silos, namely the three-level silo 18. The silo discharge port is connected to the twelfth screw conveyor 15, and the twelfth screw conveyor 15 passes through the container end wall and is connected to the bulk machine 37 outside the container. When the three-level iron-rich RO phase needs to be unloaded, the twelfth screw conveyor 15 and the bulk machine 37 are turned on to complete the unloading.
[0098] The primary vibrating screen 20 comprises 1 feed port and 2 discharge ports. The feed port is located on one side of the top of the vibrating screen, and is used to receive the iron-rich ore 70 discharged from the roller mill 1. It is connected to the second screw conveyor 7 through the first flexible connection 211. The first discharge port is located in the middle of the bottom of the vibrating screen, and is connected to the first feed port of the first dry magnetic separator 23 through a flexible connection and a bolt connection. The second discharge port is located at the end of the vibrating screen, and is connected to the second feed port of the first dry magnetic separator 23 through a fifth chute 202 and a sixth flexible connection 203 by a bolt connection. The secondary vibrating feeder 19 comprises 1 feed port and 1 The feed port is connected to the fifth screw conveyor 5 through the second chute 212, the first chute 214 and the second flexible connection 213, and is used for receiving the iron-rich heavy particles 71 sorted out from the multi-stage particle separator 2, and the discharge port is connected to the feed port of the second dry magnetic separator 24 through the third flexible connection 217; the three-stage vibrating feeder 21 includes 1 feed port and 1 discharge port, the feed port is connected to the ninth screw conveyor 12 through the fourth flexible connection 218, and is used for receiving the iron-rich light particles 72 sorted out from the multi-stage particle separator 2, and the discharge port is connected to the feed port of the third dry magnetic separator 25 through the fifth flexible connection 219.
[0099] The first-stage vibrating screen 20, the second-stage vibrating feeder 19, and the third-stage vibrating feeder 21 are all fixed to the first patterned plate 132 on the first bottom frame 120 of the container by bolt connection. One set of the first-stage vibrating screen 20 and the second-stage vibrating feeder 19 are arranged in the second container A2. There are two sets of the third-stage vibrating feeder 21, which are arranged in the sixth container A6 and the seventh container A7 respectively. The feed port of the first-stage vibrating screen 20 is connected to the second screw conveyor 7 through the first soft connection 211. The discharge port is connected, the second screw conveyor 7 is arranged obliquely, and is connected to the first patterned plate 132 on the first bottom frame 120 of the second container A2 through the support frame 216. The feed port of the second screw conveyor 7 is connected to the discharge port of the first A elevator 33. The head of the first A elevator 33 including the drive is set in the second container A2, and a hanging point is set at the lower part of the skirt 140 of the second container A2 to facilitate equipment installation and maintenance. The hanging point is connected to the top of the first A elevator 33 through a gourd hanger 142. The feed port of the secondary vibrating feeder 19 is connected to the fifth screw conveyor 5 through the second chute 212, the first chute 214 and the second soft connection 213. The chute is arranged obliquely and fixed by a detachable diagonal brace 215. One side of the detachable diagonal brace 215 is supported on the side wall of the container. The fifth screw conveyor 5 is set at the top of the second container A2 and is arranged obliquely and fixed by supporting it in the box. The feed port of the three-stage vibrating feeder 21 is connected to the ninth screw conveyor 12 through the fourth flexible connection 218. The discharge port of the ninth screw conveyor 12 is adjustable in design. The discharge flow rate of the ninth screw conveyor 12 is controlled by adjusting the opening and closing angle of the discharge flap by a motor drive to avoid blockage.
[0100] The iron-rich mineral 70 is conveyed by the first screw conveyor 6, discharged from the first A elevator 33 into the second screw conveyor 7 and enters the feed port of the primary vibrating screen 20, the screened small particles 50 enter the first dry magnetic separator 23 from the first discharge port, and the screened large particles 51 enter the first belt conveyor 28 from the second discharge port. The iron-rich heavy particles 71 are conveyed by the fifth screw conveyor 5, and then enter the feed port of the secondary vibrating feeder 19 through the second chute 212 and the first chute 214 in turn, and the crushed small particles 57 enter the second dry magnetic separator 24 from the discharge port. The light particles 72 rich in iron ore are evenly distributed by the distributor 26 and then transported in two ways. The distributor 26 is arranged at the end of the container and is connected to the embedded plates of the columns of container No. 6 A6 and container No. 7 A7 by bolt connection through a detachable bracket 230. The material is transported into the feed port of the third-stage vibrating feeder 21 through the ninth screw conveyor 12, and the crushed fine particles 60 enter the third dry magnetic separator 25.
[0101] The modular container storage and dust collection unit includes three special containers, namely, container No. 3 A3, container No. 8 A8, and container No. 9 A9. The three containers are all placed on the third layer, namely, container No. 2 A2, container No. 6 A6, and container No. 7 A7. The upper and lower layers of the three groups of containers, container No. 2 A2 and container No. 3 A3, container No. 6 A6 and container No. 8 A8, and container No. 7 A7 and container No. 9 A9, are connected by bolts 110, and the adjacent boxes on the outer sides of container No. 8 A8 and container No. 9 A9 are connected by bolts 110. Container No. 3 A3 and container No. 8 A8 are arranged at intervals, and the two ends of the middle channel are connected and fixed by detachable support beams 505 to increase the overall structural strength of the box body, and the middle channel is provided with a third-layer steel ladder platform 507 as a maintenance channel, that is, Figure 11-13As shown, the bottoms of container No. 3 A3 and container No. 8 A8 are connected via a third-layer steel ladder platform 507, the sides of container No. 3 A3 and container No. 8 A8 are connected via a detachable support beam 505 and bolts 110, the tops of container No. 3 A3 and container No. 8 A8 are connected via a fourth-layer steel ladder platform 508, the third-layer steel ladder platform 507 is connected to the second-layer steel ladder platform 500 via a third ladder 509, and the third-layer steel ladder platform 507 is connected to the fourth-layer steel ladder platform 508 via a fourth ladder 510. Container No. 3 A3, container No. 8 A8 and container No. 9 A9 all include a second bottom frame 150, a second column 151, a second top frame 152 and a second corrugated board 153; the second bottom frame 150 is an open structure, and a second patterned plate 155 is laid on the second top frame 152; the second bottom frame 150 and the second top frame 152 are connected by four second columns 151, and the front side of the second bottom frame 150, the front side of the second top frame 152 and the two second columns 151 are connected. A second corrugated board 153 is sealedly connected between the rear side of the second bottom frame 150, the rear side of the second top frame 152 and the two second columns 151; a second corrugated board 153 is sealedly connected between the left side of the second bottom frame 150, the left side of the second top frame 152 and the two second columns 151; a second corrugated board 153 is sealedly connected between the right side of the second bottom frame 150, the right side of the second top frame 152 and the two second columns 151. The container ring beams are all made of channel steel structure, the container lifting points are set at the top four corners, the second column 151 is made of rectangular tube structure, the second patterned plate 155 is laid on the upper part of the second top frame 152, and guardrails 160 are set around. The top area is used as an inspection platform, and the top platform is provided with an inspection door 157. A ladder 161 is set on the inner wall of the container corresponding to the lower opening of the inspection door 157, which is convenient for operators to enter the warehouse for inspection and maintenance. There are also multiple dust collection ports 158 on the top of the container for connecting external dust collectors to facilitate centralized dust collection to obtain steel slag powder 73. The container has no bottom, that is, the lower part of the second bottom frame 150 is open, and a support beam 154 is added in the middle to increase the strength of the box. The surrounding side walls are sealed with corrugated boards 153. The external dust collector can be installed on one side of the platform.
[0102] Figure 4 In the figure, the No. 3 container A3 is a shared container, that is, a partition 156 is set in the middle of the No. 3 container A3 to divide the No. 3 container A3 into two closed spaces, and the middle partition 156 is connected to the skirt 140 on the top of the lower No. 2 container A2 by bolt connection, so that the container is divided into a primary iron particle storage warehouse and a secondary iron ore concentrate storage warehouse, referred to as the primary storage warehouse and the secondary storage warehouse. Figure 6 , Figure 7In the embodiment, the No. 8 container A8 and the No. 9 container A9 are three-level iron-rich RO phase storage warehouses, and the tops of all storage warehouses are provided with feed ports, inspection ports 157, dust collecting ports 158, and material level meters 159. The material level meter 159 adopts a heavy hammer type material level meter, and the material level height in the storage warehouse is accurately measured by the lowering length of the material level meter wire rope. The feed port of the first-level iron particle storage warehouse is connected to the discharge port of the first B elevator 34 through the fourth chute 145, and the feed port of the second-level iron concentrate storage warehouse is connected to the discharge port of the second elevator 35 through another fourth chute 145. The fourth chute 145 is fixed to the top plate of the container (i.e., the second patterned plate 155) by on-site opening welding. The feed port of the three-level iron-rich RO phase storage warehouse is connected to the discharge port of the eleventh screw conveyor 14, and the feed port of the eleventh screw conveyor 14 is connected to the discharge port of the third elevator 36.
[0103] Each of the three rows of containers is provided with a separate elevator channel, through which the elevator can pass, is installed on site and sealed at the top, and is fixed to the first bottom frame 120 of the container via a support 164. To avoid wear of the elevator casing in the reservoir, a protective cover 165 is added to the periphery of the elevator channel and is temporarily arranged inside the third layer of the container, and the bottom of the protective cover is welded to the silo opening on site to ensure the sealing of the reservoir.
[0104] The container modularization means that each container is a modular unit, and multiple units stacked in a plane or in three dimensions constitute independent modular containers, wherein electrical and control equipment are installed in the containers, and all containers are equipment workshops, packaging and transportation boxes, and containers for material storage. The utility model fully considers energy saving, environmental protection, transportation, on-site construction and installation, operation and maintenance, etc.
[0105] The container factory assembly sequence is:
[0106] Step 101, assembling container No. 1 A1, container No. 2 A2, container No. 3 A3, container No. 4 A4, container No. 5 A5, container No. 6 A6, container No. 7 A7, container No. 8 A8 and container No. 9 A9 respectively;
[0107] Step 102, hoist the first dry magnetic separator 23 and the second dry magnetic separator 24 from the top opening of the first container A1 to the inside, and connect the first dry magnetic separator 23 and the second dry magnetic separator 24 to the bottom of the inside of the first container A1 through bolts 110 respectively;
[0108] Step 103, hoist the secondary vibrating feeder 19, the primary vibrating screen 20 and the second screw conveyor 7 from the top opening of the second container A2 to the inside, respectively, and connect the secondary vibrating feeder 19 and the primary vibrating screen 20 to the bottom of the inner side of the second container A2 through bolts 110 respectively; the discharge port of the second screw conveyor 7, the first flexible connection 211 and the feed port of the primary vibrating screen 20 are connected in sequence through bolts 110; one end of the fifth screw conveyor 5 is inserted into the second container A2 from the reserved through-hole on the left detachable wall 127A of the second container A2, and the discharge port, the second chute 212, the second flexible connection 213, the first chute 214 of the fifth screw conveyor 5 and the feed port of the secondary vibrating feeder 19 are connected in sequence through bolts 110; the second chute 212 is connected to the side wall of the second container A2 through the detachable diagonal brace 215 and bolts 110; One end of the third screw conveyor 9 is passed into the No. 2 container A2 from the reserved through-hole on the right detachable wall 127B of the No. 2 container A2, and the rotary discharge device 22 and the sixth screw conveyor 8 are hoisted into the inner side of the No. 2 container A2, and the rotary discharge device 22 is connected to one feeding port of the third screw conveyor 9 by bolts 110, and the discharge port of the sixth screw conveyor 8 is connected to the other feeding port of the third screw conveyor 9 by bolts 110; the secondary silo 16 and the primary silo 17 are hoisted into the inner side of the No. 2 container A2, and the top of the secondary silo 16 is connected to the skirt 140 at the top of the No. 2 container A2 by bolts 110, and the bottom is connected to the feeding port of the sixth screw conveyor 8 by bolts 110, and the top of the primary silo 17 is connected to the skirt 140 at the top of the No. 2 container A2 by bolts 110, and the bottom is connected to the rotary discharge device 22 by bolts 110;
[0109] Step 104: hoist a third dry magnetic separator 25 from the top opening of the fourth container A4 to the inside, and connect the third dry magnetic separator 25 to the inner bottom of the fourth container A4 through bolts 110; hoist another third dry magnetic separator 25 from the top opening of the fifth container A5 to the inside, and connect the third dry magnetic separator 25 to the inner bottom of the fifth container A5 through bolts 110;
[0110] Step 105, hoist the tertiary vibrating feeder 21 inward from the top opening of the sixth container A6, and connect the tertiary vibrating feeder 21 to the bottom of the sixth container A6 by bolts 110, insert the ninth screw conveyor 12 into the sixth container A6 from the reserved through-hole on the left detachable wall 127A of the sixth container A6, and connect the discharge port of the ninth screw conveyor 12, the fourth flexible connection 218 and the feed port of the tertiary vibrating feeder 21 by bolts 110 in sequence; hoist the tertiary silo 18 inward from the top opening of the sixth container A6, and connect the top of the tertiary silo 18 to the top of the sixth container A6 by bolts 110, insert the twelfth screw conveyor 15 into the sixth container A6 from the reserved through-hole on the right detachable wall 127B of the sixth container A6, and connect the feed port of the twelfth screw conveyor 15 to the discharge port of the tertiary silo 18 by bolts 110;
[0111] Step 106: hoist another three-stage vibrating feeder 21 from the top opening of container A7 to the inside, and connect the three-stage vibrating feeder 21 to the bottom of container A7 through bolts 110; insert another three-stage vibrating feeder 12 into container A7 from the reserved through-hole on the left detachable wall 127A of container A7; connect the discharge port of the ninth screw conveyor 12, another fourth flexible connection 218 and the inlet port of the three-stage vibrating feeder 21; The material openings are connected in turn by bolts 110; another tertiary silo 18 is hoisted inward from the top opening of container No. 7 A7, and the top of the tertiary silo 18 is connected to the top of container No. 7 A7 by bolts 110, and the twelfth screw conveyor 15 is passed into container No. 7 A7 from the reserved through-hole on the right side detachable wall 127B of container No. 7, and the feed port of the twelfth screw conveyor 15 is connected to the discharge port of the tertiary silo 18 by bolts 110.
[0112] The order of container on-site installation is:
[0113] Step 201, hoist container No. 1 A1, container No. 4 A4, and container No. 5 A5 onto the platform respectively, and level the container foundation by setting inclined pads 90 at the bottom using a level meter, pay attention to controlling the distance between container No. 1 A1 and container No. 4 A4, and connect the ends of container No. 4 A4 and container No. 5 A5 by bolts 110;
[0114] Step 202: hoist the No. 9 container A9 on the No. 7 container A7, connect the top of the No. 7 container A7 and the bottom of the No. 9 container A9 by bolts 110 to form a first assembly, install a glass fiber sealing tape between the No. 7 container A7 and the No. 9 container A9, and apply sealant;
[0115] Step 203, hoist the No. 8 container A8 on the top of the No. 6 container A6, connect the top of the No. 6 container A6 and the bottom of the No. 8 container A8 by bolts 110 to form a second assembly, install a glass fiber sealing tape between the No. 6 container A6 and the No. 8 container A8, and apply sealant;
[0116] Step 204, hoist the assembly 1 on the upper part of the fifth container A5, and connect the top of the fifth container A5 and the bottom of the seventh container A7 through bolts 110;
[0117] Step 205, hoist the second assembly on the upper part of the No. 4 container A4, connect the top of the No. 4 container A4 with the bottom of the No. 6 container A6 by bolts 110, connect the ends of the No. 6 container A6 and the No. 7 container A7 by bolts 110, and connect the ends of the No. 8 container A8 and the No. 9 container A9 by bolts 110;
[0118] Step 206, hoist the second container A2 on the top of the first container A1, connect the top of the first container A1 with the bottom of the second container A2 by bolts 110; embed the anchor bolts of the base section of the first A hoist 33 in the concrete foundation, hoist the middle section of the first A hoist 33 into the reserved channel between the second container A2 and the first container A1, connect the bottom of the middle section of the first A hoist 33 with the base section by bolts 110, hoist the top drive section of the first A hoist 33 into the second container A2, connect the top of the top drive section of the first A hoist 33 with the top of the middle section by bolts 110, and the top of the top drive section of the first A hoist 33 by bolts 110. The gourd crane 142 is connected to the lifting point on the top of the No. 2 container A2, and a plurality of supports 164 for supporting the bottom of the No. 1 container A1 and the bottom of the No. 2 container A2 are welded on the middle section of the first A elevator 33; the feed port of the first A elevator 33 is connected to the discharge port of the first screw conveyor 6 by bolts 110, and the discharge port of the first A elevator 33 is connected to the feed port of the second screw conveyor 7 by bolts 110; the No. 3 container A3 is hoisted on the upper part of the No. 2 container A2, and the top of the No. 2 container A2 is connected to the bottom of the No. 3 container A3 by bolts 110, wherein a glass fiber sealing tape needs to be installed between the No. 2 container A2 and the No. 3 container A3, and a sealant is applied;
[0119] Step 207, embed the anchor bolts of the base section of the first B hoist 34 in the concrete foundation, hoist the middle section of the first B hoist 34 into the reserved channels of the third container A3, the second container A2 and the first container A1 and the silo opening of the first-level silo 17, connect the bottom of the middle section of the first B hoist 34 to the base section of the first B hoist 34 by bolts 110, hoist a protective cover 165 to the outside of the middle section of the first B hoist 34, and fix the protective cover 165 to the silo opening of the first-level silo 17 by welding, connect the top drive section of the first B hoist 34 to the middle section of the first B hoist 34 by bolts 110, and weld a sealing plate to the top drive section of the first B hoist 34. The flanges at the top of the sealing plate and the protective cover 165 are connected to the opening at the top of the No. 3 container A3 by bolts 110; a plurality of supports 164 for supporting the bottom of the No. 1 container A1 and the bottom of the No. 2 container A2 are welded on the middle section of the first B elevator 34; the feed port of the first B elevator 34, the seventh chute 204 and the iron particle discharge port of the first dry magnetic separator 23 are connected in sequence by bolts 110, and the discharge port of the first B elevator 34 is connected to a fourth chute 145 by bolts 110, and the fourth chute 145 penetrates from the top opening of the No. 3 container A3 to the primary storage of the No. 3 container A3, and the fourth chute 145 is welded and fixed to the top feed port of the No. 3 container A3;
[0120] Step 208, embed the anchor bolts of the base section of the second hoist 35 in the concrete foundation, hoist the middle section of the second hoist 35 into the reserved channels of the third container A3, the second container A2 and the first container A1 and the silo opening of the first silo 16, connect the bottom of the middle section of the second hoist 35 to the base section of the second hoist 35 by bolts 110, hoist the protective cover 165 to the outside of the middle section of the second hoist 35, and weld the protective cover 165 to the silo opening of the first silo 16, connect the top drive section of the second hoist 35 to the middle section of the second hoist 35 by bolts 110, and weld a sealing plate to the top drive section of the second hoist 35. The flange on the top of the plate and the protective cover 165 is connected to the opening on the top of the No. 3 container A3 by bolts 110; a plurality of supports 164 for supporting the bottom of the No. 1 container A1 and the bottom of the No. 2 container A2 are welded on the middle section of the second hoist 35; the feed port of the second hoist 35, the eighth chute 205, and the iron ore concentrate discharge port of the second dry magnetic separator 24 are connected in sequence by bolts 110, and the discharge port of the second hoist 35 is connected to another fourth chute 145 by bolts 110, and the fourth chute 145 penetrates from the top opening of the No. 3 container A3 to the secondary storage of the No. 3 container A3, and the fourth chute 145 is welded and fixed to the top feed port of the No. 3 container A3;
[0121] Step 209, embed the anchor bolts of the base section of the third hoist 36 into the concrete foundation, hoist the middle section of the third hoist 36 into the reserved channels of the eighth container A8, the sixth container A6, the third-level silo 18 and the fourth container A4, connect the bottom of the middle section of the third hoist 36 to the base section of the third hoist 36 by bolts 110, hoist the protective cover 165 to the outside of the middle section of the third hoist 36, weld the protective cover 165 to the opening of the third-level silo 18, connect the top drive section of the third hoist 36 to the middle section of the third hoist 36 by bolts 110, weld a sealing plate to the top drive section of the third hoist 36, and connect the sealing plate and the flange on the top of the protective cover 165 to the eighth container A8. The opening at the top of the container A8 is connected by bolts 110; a plurality of supports 164 are welded on the middle section of the third elevator 36 for supporting the bottom of the fourth container A4 and the bottom of the sixth container A6; the feed port of the third elevator 36, the third chute 206, the tenth screw conveyor 13 and the iron-rich RO phase iron concentrate discharge port of the third dry magnetic separator 25 are connected in sequence by bolts 110, and the tenth screw conveyor 13 is connected to the outer bottom of the fourth container A4 by bolts 110; the discharge port of the third elevator 36 is connected to the feed port of an eleventh screw conveyor 14 by bolts 110, and the discharge port of the eleventh screw conveyor 14 is connected to the top feed port of the eighth container A8 by bolts 110;
[0122] Step 210, embed the anchor bolts of the base section of another third hoist 36 in the concrete foundation, hoist the middle section of the third hoist 36 into the reserved channels of the No. 9 container A9, the No. 7 container A7, the third-level silo 18 and the No. 5 container A5, the bottom of the middle section of the third hoist 36 is connected to the base section of the third hoist 36 by bolts 110, hoist the protective cover 165 to the outside of the middle section of the third hoist 36, the protective cover 165 is welded and fixed to the opening of the third-level silo 18, the top drive section of the third hoist 36 is connected to the middle section of the third hoist 36 by bolts 110, and a sealing plate is welded to the top drive section of the third hoist 36, and the sealing plate and the flange on the top of the protective cover 165 are connected to the top of the No. 9 container A9 The opening of the third hoist 36 is connected by bolts 110; a plurality of supports 164 for supporting the bottom of the seventh container A7 and the bottom of the fifth container A5 are welded on the middle section of the third hoist 36; the feed port of the third hoist 36, another third chute 206, another tenth screw conveyor 13 and the iron-rich RO phase iron concentrate discharge port of another third dry magnetic separator 25 are connected in sequence by bolts 110, and the tenth screw conveyor 13 is connected to the outer bottom of the fifth container A5 by bolts 110; the discharge port of the third hoist 36 is connected to the feed port of another eleventh screw conveyor 14 by bolts 110, and the discharge port of the eleventh screw conveyor 14 is connected to the top feed port of the ninth container A9 by bolts 110;
[0123] Step 211, connect the first steel ladder platform 501 to the front side of container A5 by bolts 110, and connect the first steel ladder platform 501 to the first ladder 506 by bolts 110; connect the second steel ladder platform 500 to the left side of container A2, container A6, and container A7 by bolts 110, and connect the first steel ladder platform 501 to the second steel ladder platform 500 by bolts 110; connect the second ladder 502 to the bottom of container A3 and container A8 by bolts 110; The third steel ladder platform 507 is connected between the bottom of container A8 by bolts 110, the third ladder 509 is connected between the second steel ladder platform 500 and the third steel ladder platform 507 by bolts 110, the fourth steel ladder platform 508 is connected between the top of container A3 and the top of container A8 by bolts 110, and the fourth ladder 510 is connected between the third steel ladder platform 507 and the fourth steel ladder platform 508 by bolts 110; the guardrail 160 is connected around the top of container A3, container A8 and container A9 by bolts 110;
[0124] Step 212, connect the first-stage vibrating screen 20 to the first dry magnetic separator 23 through a flexible connection and bolts 110, connect the second-stage vibrating feeder 19 to the second dry magnetic separator 24 through a flexible connection and bolts 110, and connect the third-stage vibrating feeder 21 to the third dry magnetic separator 25 through a flexible connection and bolts 110.
[0125] The beneficial effects of the utility model are:
[0126] According to the utility model, a modularized dry-process sorting and processing equipment for steel tailings in a container can realize multiple sorting, multiple extractions, repeated grinding and dissociation, instant sorting and real-time extraction, can efficiently and thoroughly grind and dissociate minerals, accurately subdivide products, deeply recover iron minerals, and obtain 100% resource utilization. By integrating the screening unit, separation unit, conveying unit, storage unit, and dust collection unit in the steel tailings resource processing system into the container, the equipment is intensive, the process is simple, the dry production is energy-saving and environmentally friendly, the equipment layout inside the container is regular, the space utilization rate is high, the process is mature, the configuration is advanced, the functions are complete, the operation is simple, and the degree of automation is high, so that the various components of the equipment can work together.
[0127] While meeting user needs, we realize modular design, manufacturing and construction of containers, unique process system, shortened process, and perfectly realize that containers are both equipment manufacturers and packaging and transportation boxes, and occupy less space, solving the construction needs of equipment fixation, transportation packaging, and site installation, greatly shortening the on-site construction and installation period. In addition, the size of the container can be customized according to the size of the output, which is more applicable.
[0128] The protection scope of the present invention includes but is not limited to the above embodiments. The protection scope of the present invention shall be based on the claims. Any replacement, deformation, and improvement of the technology that can be easily thought of by technicians in this field shall fall within the protection scope of the present invention.
Claims
1. A container modular steel tailings dry separation and processing equipment, characterized in that: It includes a platform and a plurality of containers placed on the platform; The inner or outer sides of the plurality of containers are detachably connected with a primary sorting and conveying unit, a secondary sorting and conveying unit and a tertiary sorting and conveying unit; wherein the primary sorting and conveying unit comprises a primary conveying unit, a first A elevator (33), a primary vibrating screen (20), a first dry magnetic separator (23), a first B elevator (34) and a primary silo (17); the secondary sorting and conveying unit comprises a secondary conveying unit, a secondary vibrating feeder (19), a second dry magnetic separator (24), a second elevator (35) and a secondary silo (16); the tertiary sorting and conveying unit comprises a third-level feeding and conveying unit, a distributor (26) and two three-level sorting and conveying subunits, each of which comprises a third-level conveying unit, a third-level vibrating feeder (21), a third dry magnetic separator (25), a third elevator (36) and a third silo (18); In the primary sorting and conveying unit, the feed port of the first A elevator (33) is connected to the hot air pipe discharge port of the roller mill (1) through the primary conveying unit, the discharge port of the first A elevator (33) is connected to the feed port of the primary vibrating screen (20), the small particle discharge port of the primary vibrating screen (20) is connected to the feed port of the first dry magnetic separator (23), the iron particle discharge port of the first dry magnetic separator (23) is connected to the feed port of the first B elevator (34), the discharge port of the first B elevator (34) is connected to the primary silo (17), the large particle discharge port of the primary vibrating screen (20) and the remaining mineral particle discharge port of the first dry magnetic separator (23) are simultaneously connected to the feed port of the roller mill (1) through an external quantitative feeder and an external conveyor; A multi-stage particle separator (2) is also connected to the upper part of the roller mill (1), and the multi-stage particle separator (2) comprises a first discharge port for separating out heavy particles (71) rich in iron particles, a second discharge port for separating out light particles (72) rich in iron concentrate, and a third discharge port for separating out steel slag fine powder (73); In the secondary sorting and conveying unit, the feed port of the secondary vibrating feeder (19) is connected to the first discharge port in the multi-stage particle sorter (2) through the secondary conveying unit, the discharge port of the secondary vibrating feeder (19) is connected to the feed port of the second dry magnetic separator (24), the iron ore concentrate discharge port of the second dry magnetic separator (24) is connected to the feed port of the second elevator (35), the discharge port of the second elevator (35) is connected to the secondary silo (16), and the remaining mineral particle discharge port of the second dry magnetic separator (24) is connected to the feed port of the roller mill (1) through an external quantitative feeder and an external conveyor; In the three-stage sorting and conveying unit, the feed port of the distributor (26) is connected to the second discharge port in the multi-stage particle separator (2) through the three-stage feed and conveying unit, and the two discharge ports of the distributor (26) are respectively connected to the three-stage conveying units in the two three-stage sorting and conveying sub-units. In each three-stage sorting and conveying sub-unit, the three-stage conveying unit is connected to the feed port of the three-stage vibrating feeder (21), and the discharge port of the three-stage vibrating feeder (21) is connected to the feed port of the third dry magnetic separator (25). The iron-rich RO phase iron concentrate discharge port of the third dry magnetic separator (25) is connected to the feed port of the third elevator (36), and the discharge port of the third elevator (36) is connected to the three-stage silo (18). The remaining mineral particle discharge port of the third dry magnetic separator (25) is connected to the feed port of the roller mill (1) through an external quantitative feeder and an external conveyor.
2. The modular dry separation and processing equipment for steel tailings in containers according to claim 1 is characterized in that: The primary conveying unit comprises a first screw conveyor (6), a second screw conveyor (7) and a third screw conveyor (9); the feed port of the first A elevator (33) is connected to the hot air pipe discharge port of the roller mill (1) through the first screw conveyor (6); the discharge port of the first A elevator (33) is connected to the feed port of the primary vibrating screen (20) through the second screw conveyor (7) and the first flexible connection (211); the discharge port of the primary silo (17) is connected to the third screw conveyor (9) through a rotary feeder (22); and the third screw conveyor (9) is connected to a bulk loader (37); The secondary conveying unit comprises a fifth screw conveyor (5) and a sixth screw conveyor (8); the feed port of the secondary vibrating feeder (19) is connected to the first discharge port in the multi-stage particle separator (2) via the first chute (214), the second flexible connection (213), the second chute (212) and the fifth screw conveyor (5) in sequence; the discharge port of the secondary vibrating feeder (19) is connected to the feed port of the second dry magnetic separator (24) via the third flexible connection (217); and the discharge port of the secondary silo (16) is connected to the third screw conveyor (9) via the sixth screw conveyor (8); The three-stage feeding and conveying unit comprises an eighth screw conveyor (11), and the three-stage conveying units in each three-stage sorting and conveying subunit comprise a ninth screw conveyor (12), a tenth screw conveyor (13), an eleventh screw conveyor (14) and a twelfth screw conveyor (15). The feeding port of the distributor (26) is connected to the second discharge port in the multi-stage particle separator (2) through the eighth screw conveyor (11), and the two discharge ports of the distributor (26) are respectively connected to the ninth screw conveyors (12) in the two three-stage sorting and conveying subunits. In each three-stage sorting and conveying subunit, the ninth screw conveyor (12) is connected to the second discharge port in the multi-stage particle separator (2) through the fourth flexible connection (21 8) is connected to the feed port of the tertiary vibrating feeder (21); the discharge port of the tertiary vibrating feeder (21) is connected to the feed port of the third dry magnetic separator (25) through the fifth flexible connection (219); the iron-rich RO phase iron concentrate discharge port of the third dry magnetic separator (25) is connected to the feed port of the third elevator (36) through the tenth screw conveyor (13) and the third chute (206); the discharge port of the third elevator (36) is connected to the tertiary silo (18) through the eleventh screw conveyor (14); the discharge port of the tertiary silo (18) is connected to the twelfth screw conveyor (15); and the twelfth screw conveyor (15) is connected to the bulk loader (37).
3. The container modular steel tailings dry separation and processing equipment according to claim 2 is characterized in that: The plurality of containers are respectively 3 containers on the first layer, 3 containers on the second layer and 3 containers on the third layer, wherein the 3 containers on the first layer include container No. 1 (A1), container No. 4 (A4) and container No. 5 (A5) located in the same row; the 3 containers on the second layer include container No. 2 (A2), container No. 6 (A6) and container No. 7 (A7) located in the same row; the 3 containers on the third layer include container No. 3 (A3), container No. 8 (A8) and container No. 9 (A9) located in the same row; Among them, container No. 1 (A1), container No. 2 (A2) and container No. 3 (A3) are located in the same row and are connected in sequence by detachable fasteners, container No. 4 (A4), container No. 6 (A6) and container No. 8 (A8) are located in the same row and are connected in sequence by detachable fasteners, container No. 5 (A5), container No. 7 (A7) and container No. 9 (A9) are located in the same row and are connected in sequence by detachable fasteners; Container No. 1 (A1), container No. 4 (A4) and container No. 5 (A5) are all placed on an overhead layer (100) in the platform. Container No. 1 (A1) and container No. 4 (A4) are arranged at intervals, and the interval between container No. 1 (A1) and container No. 4 (A4) is a first maintenance passage (101). Both ends of one side wall of container No. 1 (A1) and both ends of one side wall of container No. 4 (A4) are provided with single doors (102) facing the first maintenance passage (101). The other side wall of container No. 5 (A5) is provided with a single door (102) and a first layer of steel The first steel ladder platform (501) is connected to the first ladder (506), the bottom of the first ladder (506) is flush with the ground, the first steel ladder platform (501) is connected to the second steel ladder platform (500) through the second ladder (502), the fourth container (A4) and the fifth container (A5) are connected by detachable fasteners, and the two adjacent side walls of the fourth container (A4) and the fifth container (A5) are both provided with a second inspection channel (104), and the fourth container (A4) and the fifth container (A5) are connected through the second inspection channel (104); The second container (A2) and the sixth container (A6) are arranged at intervals, the bottoms of the second container (A2) and the sixth container (A6) are connected by a second steel ladder platform (500), both ends of one side wall of the second container (A2) and both ends of one side wall of the sixth container (A6) are provided with single doors (102), the single door (102) in the second container (A2) and the single door (102) in the sixth container (A6) are arranged face to face, the sixth container (A6) and the seventh container (A7) are connected by a detachable fastener, both ends of the two side walls adjacent to the sixth container (A6) and the seventh container (A7) are provided with a second inspection passage (104), and the sixth container (A6) and the seventh container (A7) are connected by the second inspection passage (104); The third container (A3) and the eighth container (A8) are arranged at intervals, the bottoms of the third container (A3) and the eighth container (A8) are connected by a third steel ladder platform (507), the sides of the third container (A3) and the sides of the eighth container (A8) are connected by a detachable support beam (505) and a detachable fastener, the tops of the third container (A3) and the eighth container (A8) are connected by a fourth steel ladder platform (508), the third steel ladder platform (507) is connected to the second steel ladder platform (500) by a third ladder (509), the third steel ladder platform (507) is connected to the fourth steel ladder platform (508) by a fourth ladder (510), and the eighth container (A8) and the ninth container (A9) are connected by detachable fasteners; A partition (156) is provided in the middle of the interior of the No. 3 container (A3), and the partition (156) divides the interior of the No. 3 container (A3) into two enclosed spaces, which are referred to as a primary storage tank and a secondary storage tank; the secondary storage tank (16) and the primary storage tank (17) are both located inside the No. 2 container (A2), and the top of the secondary storage tank (16) and the top of the primary storage tank (17) are both connected to the top of the No. 2 container (A2) by detachable fasteners, the bottom of the secondary storage tank is connected to the top of the secondary storage tank (16), and the bottom of the primary storage tank is connected to the top of the primary storage tank (17); Two third-level silos (18) are respectively located inside the sixth container (A6) and the seventh container (A7), the top of one third-level silo (18) is connected to the top of the sixth container (A6) by a detachable fastener, the top of the other third-level silo (18) is connected to the top of the seventh container (A7) by a detachable fastener, the bottom of the enclosed space in the eighth container (A8) is connected to the top of the third-level silo (18) in the sixth container (A6), and the bottom of the enclosed space in the ninth container (A9) is connected to the top of the third-level silo (18) in the seventh container (A7); The first A elevator (33) passes through the reserved channel on the No. 1 container (A1) and the bottom of the No. 2 container (A2) from bottom to top, the feed port of the first A elevator (33) is located below the bottom of the No. 1 container (A1), and the discharge port of the first A elevator (33), the second screw conveyor (7), the first flexible connection (211) and the first-level vibrating screen (20) are all located on the inner side of the No. 2 container (A2); one end of the fifth screw conveyor (5) extends from the outside to the inside of the No. 2 container (A2), the second chute (212), the second flexible connection (213), the first chute (214) and the second-level vibrating feeder (19) are all located on the inner side of the No. 2 container (A2); the sixth screw conveyor (8) is located on the inner side of the No. 2 container (A2), and one end of the third screw conveyor (9) extends from the outside to the inside of the No. 2 container (A2); The first B elevator (34) passes through the reserved passages on the No. 1 container (A1), the No. 2 container (A2) and the No. 3 container (A3) from bottom to top, the feed port of the first B elevator (34) is located below the bottom of the No. 1 container (A1), the discharge port of the first B elevator (34) is located above the top of the No. 3 container (A3), and the discharge port of the first B elevator (34) is connected to a fourth chute (145), the outlet of the fourth chute (145) passes through the top of the No. 3 container (A3) and is further connected to the primary storage tank in the No. 3 container (A3); The second elevator (35) passes through the reserved passages on the No. 1 container (A1), the No. 2 container (A2) and the No. 3 container (A3) from bottom to top in sequence. The feed port of the second elevator (35) is located below the bottom of the No. 1 container (A1), and the discharge port of the second elevator (35) is located above the top of the No. 3 container (A3). The discharge port of the second elevator (35) is connected to another fourth chute (145), and the outlet of the fourth chute (145) passes through the top of the No. 3 container (A3) and is connected to the secondary storage tank in the No. 3 container (A3); The first dry magnetic separator (23) and the second dry magnetic separator (24) are both located in container No. 1 (A1); The eighth screw conveyor (11) and the distributor (26) are both located outside the sixth container (A6) and the seventh container (A7), and the distributor (26) is connected to the sixth container (A6) and the seventh container (A7) through a detachable bracket (230) and a detachable fastener; In the first three-stage sorting conveying subunit: the ninth screw conveyor (12) extends from the outside to the inside into the sixth container (A6), the fourth flexible connection (218) and the third-stage vibrating feeder (21) are located in the sixth container (A6), one end of the twelfth screw conveyor (15) extends from the outside to the inside into the sixth container (A6), the third dry magnetic separator (25) is located in the fourth container (A4), the tenth screw conveyor (13) is connected to the bottom of the fourth container (A4) through a bracket and a detachable fastener, the tenth screw conveyor (13) and the third chute (206) are both located in the fourth container Below the bottom of the container (A4), the third elevator (36) passes through the reserved channels on the No. 4 container (A4), the No. 6 container (A6) and the No. 8 container (A8) from bottom to top, the feed port of the third elevator (36) is located below the bottom of the No. 4 container (A4), the discharge port of the third elevator (36) is located above the top of the No. 8 container (A8), and the outlet of the eleventh screw conveyor (14) connected to the discharge port of the third elevator (36) is connected to the reserved through hole on the top of the No. 8 container (A8) and then communicated with the enclosed space in the No. 8 container (A8); In the second three-stage sorting and conveying subunit: the ninth screw conveyor (12) extends from the outside to the inside into the seventh container (A7), the fourth flexible connection (218) and the third-stage vibrating feeder (21) are located in the seventh container (A7), one end of the twelfth screw conveyor (15) extends from the outside to the inside into the seventh container (A7), the third dry magnetic separator (25) is located in the fifth container (A5), the tenth screw conveyor (13) is connected to the bottom of the fifth container (A5) through a bracket and a detachable fastener, the tenth screw conveyor (13) and the third chute (206) are both located in the fifth container Below the bottom of the container (A5), the third elevator (36) passes through the reserved channels on the fifth container (A5), the seventh container (A7) and the ninth container (A9) from bottom to top in sequence, the feed port of the third elevator (36) is located below the bottom of the fifth container (A5), the discharge port of the third elevator (36) is located above the top of the ninth container (A9), the outlet of the eleventh screw conveyor (14) connected to the discharge port of the third elevator (36) is connected to the reserved through hole on the top of the ninth container (A9) and then communicated with the enclosed space in the ninth container (A9).
4. The container modular steel tailings dry separation and processing equipment according to claim 3 is characterized in that: The container No. 1 (A1), container No. 4 (A4), container No. 5 (A5), container No. 2 (A2), container No. 6 (A6) and container No. 7 (A7) all include a first bottom frame (120), a first column (121), a first top frame (122), a first front corrugated board (123A), a first rear corrugated board (123B), a left detachable wall (127A) and a right detachable wall (127B); the first bottom frame (120) and the first top frame (122) are connected via four first columns (121); the front side of the first bottom frame (120), the front side of the first top frame (122) and the two first columns (121) are connected with the first front corrugated board (123A); the rear side of the first bottom frame (120), the first rear corrugated board (123B) and the left detachable wall (127A) are connected with the right detachable wall (127B); A first rear corrugated plate (123B) is connected between the rear side of a top frame (122) and the two first uprights (121); the left side of the first bottom frame (120), the left side of the first top frame (122) and the two first uprights (121) are connected to a left detachable wall (127A) via a door frame (129) and detachable fasteners; the right side of the first bottom frame (120), the right side of the first top frame (122) and the two first uprights (121) are connected to a right detachable wall (127B) via a door frame (129) and detachable fasteners; a first patterned plate (132) is laid on the first bottom frame (120), and a plurality of avoidance holes are provided on the first patterned plate (132) for other structures to pass through; the first top frame (122) is an open structure; In container No. 1 (A1): there is a gap between the top of the first rear corrugated board (123B) and the rear side of the first top frame (122), and the gap is connected to a glass window (126) and a first louver (125); there is a gap between the bottom of the first rear corrugated board (123B) and the rear side of the first bottom frame (120), and the gap is connected to a second louver (124); there is a gap between the top of the first front corrugated board (123A) and the front side of the first top frame (122), and the gap is connected to a glass window (126) and a first louver (125); the first front corrugated board (123A) ) and the front side of the first bottom frame (120), and a second shutter (124) is connected to the gap; a left side of the first front corrugated plate (123A) and the first column (121) on the left front side are spaced apart, and a single door (102) is hingedly connected to the gap; a right side of the first front corrugated plate (123A) and the first column (121) on the right front side are spaced apart, and a single door (102) is hingedly connected to the gap; the first dry magnetic separator (23) and the second dry magnetic separator (24) are both connected to the first patterned plate (132) in the first container (A1) through detachable fasteners; In container No. 2 (A2): there is a gap between the bottom of the first rear corrugated board (123B) and the rear side of the first bottom frame (120), and the gap is connected to a second shutter (124); there is a gap between the bottom of the first front corrugated board (123A) and the front side of the first bottom frame (120), and the gap is connected to a second shutter (124); there is a gap between the left side of the first front corrugated board (123A) and the first column (121) on the left front side, and a single-opening door (102) is hingedly connected to the gap; there is a gap between the right side of the first front corrugated board (123A) and the first column (121) on the right front side, and the single-opening door (102) is hingedly connected to the gap; a first top frame (122) is fixedly connected to a a skirt (140) for being fixedly connected to the top of the secondary silo (16), the top of the primary silo (17) and the partition (156); a reserved through-hole for the fifth screw conveyor (5) to pass through is provided on the left detachable wall (127A), and a reserved through-hole for the third screw conveyor (9) to pass through is provided on the right detachable wall (127B); the third screw conveyor (9), the secondary vibrating feeder (19) and the primary vibrating screen (20) are all connected to the first patterned plate (132) in the second container (A2) through detachable fasteners; the second chute (212) connected to the fifth screw conveyor (5) is connected to the second container (A2) through a detachable diagonal brace (215) and detachable fasteners; In container No. 4 (A4), there is a gap between the top of the first rear corrugated plate (123B) and the rear side of the first top frame (122), and the gap is connected to a glass window (126) and a first shutter (125); there is a gap between the bottom of the first rear corrugated plate (123B) and the rear side of the first bottom frame (120), and the gap is connected to a second shutter (124); the left side of the first rear corrugated plate (123B) and the first rear side of the left side are connected to each other. There is a gap between the columns (121) and a single door (102) is hinged at the gap; there is a gap between the right side of the first rear corrugated board (123B) and the first column (121) on the right rear side and a single door (102) is hinged at the gap; a second inspection channel (104) is opened on the first front corrugated board (123A); the third dry magnetic separator (25) is connected to the first patterned plate (132) in the fourth container (A4) through a detachable fastener; In container No. 5 (A5): there is a gap between the top of the first front corrugated board (123A) and the front side of the first top frame (122), and a glass window (126) and a first shutter (125) are connected to the gap; there is a gap between the bottom of the first front corrugated board (123A) and the front side of the first bottom frame (120), and a second shutter (124) is connected to the gap; there is a gap between the left side of the first front corrugated board (123A) and the first column (121) on the left front side, and a single door (102) is hinged to the gap; a second inspection channel (104) is opened on the first rear corrugated board (123B); a third dry magnetic separator (25) is connected to the first patterned plate (132) in container No. 5 (A5) through a detachable fastener; In container No. 6 (A6): there is a gap between the bottom of the first rear corrugated plate (123B) and the rear side of the first bottom frame (120), and the second shutter (124) is connected to the gap; there is a gap between the left side of the first rear corrugated plate (123B) and the first column (121) on the left rear side, and the single-opening door (102) is hinged to the gap; there is a gap between the right side of the first rear corrugated plate (123B) and the first column (121) on the right rear side, and the single-opening door (102) is hinged to the gap. A single door (102); a second inspection passage (104) is provided on the first front corrugated plate (123A); a reserved through-hole for the ninth screw conveyor (12) to pass through is provided on the left detachable wall (127A); a reserved through-hole for the twelfth screw conveyor (15) to pass through is provided on the right detachable wall (127B); the third-stage vibrating feeder (21) is connected to the first patterned plate (132) in the sixth container (A6) via a detachable fastener; In container No. 7 (A7): there is a gap between the bottom of the first front corrugated plate (123A) and the front side of the first bottom frame (120), and a second shutter (124) is connected to the gap; a second inspection channel (104) is provided on the first rear corrugated plate (123B); a reserved through-hole for the ninth screw conveyor (12) to pass through is provided on the left detachable wall (127A), and a reserved through-hole for the twelfth screw conveyor (15) to pass through is provided on the right detachable wall (127B); a three-stage vibrating feeder (21) is connected to the first patterned plate (132) in container No. 7 (A7) through a detachable fastener; The first louver (125) is also provided with a fan (134).
5. The modular dry separation and processing equipment for steel tailings in containers according to claim 4 is characterized in that: The container No. 3 (A3), container No. 8 (A8) and container No. 9 (A9) all include a second bottom frame (150), a second column (151), a second top frame (152) and a second corrugated board (153); The second bottom frame (150) is an open structure, and a second patterned plate (155) is laid on the second top frame (152); the second bottom frame (150) and the second top frame (152) are connected via four second upright columns (151); a second corrugated plate (153) is sealed between the front side of the second bottom frame (150), the front side of the second top frame (152) and the two second upright columns (151); and a second corrugated plate (153) is sealed between the rear side of the second bottom frame (150), the second top frame (152) and the two second upright columns (151). A second corrugated board (153) is sealed between the rear side of the frame (152) and the two second columns (151); a second corrugated board (153) is sealed between the left side of the second bottom frame (150), the left side of the second top frame (152) and the two second columns (151); and a second corrugated board (153) is sealed between the right side of the second bottom frame (150), the right side of the second top frame (152) and the two second columns (151).
6. The container modular steel tailings dry separation and processing equipment according to claim 3 is characterized in that: The external quantitative feeder comprises a first quantitative feeder (27) and a second quantitative feeder (30); The first quantitative feeder (27) is connected to the bottom of the first container (A1) through a bracket and a detachable fastener, the large particle discharge port of the primary vibrating screen (20) is connected to the remaining mineral particle discharge port of the first dry magnetic separator (23) through the fifth chute (202), the sixth flexible connection (203) and the sixth chute (201), the remaining mineral particle discharge port of the first dry magnetic separator (23) is connected to the feed port of the roller mill (1) through the first quantitative feeder (27) and the external conveyor; the remaining mineral particle discharge port of the second dry magnetic separator (24) is connected to the feed port of the roller mill (1) through the first quantitative feeder (27) and the external conveyor; In the first three-stage sorting and conveying subunit, the remaining mineral particle discharge port of the third dry magnetic separator (25) is connected to the feed port of the roller mill (1) through a second quantitative feeder (30) and an external conveyor, and the second quantitative feeder (30) is connected to the bottom of the fourth container (A4) through a bracket and a detachable fastener; In the second three-stage sorting and conveying subunit, the remaining mineral particle discharge port of the third dry magnetic separator (25) is connected to the feed port of the roller mill (1) through another second quantitative feeder (30) and an external conveyor, and the second quantitative feeder (30) is connected to the bottom of the No. 5 container (A5) through a bracket and a detachable fastener.
7. The modular dry separation and processing equipment for steel tailings in containers according to claim 3 is characterized by: The top of the first A hoist (33) is connected to the top of the second container (A2) through a gourd crane (142); the outside of the first A hoist (33) is welded with a plurality of supports (164) for supporting the bottom of the inner side of the first container (A1); A sealing plate is welded to the outside of the first B elevator (34), and the sealing plate is connected to a protective cover (165) via a detachable fastener. The protective cover (165) passes through the reserved channel on the third container (A3) and the silo opening on the first silo (17), and is connected to the reserved channel on the top of the third container (A3) via a detachable fastener, and is welded and fixed to the silo opening on the first silo (17); a plurality of supports (164) for supporting the inner bottom of the first container (A1) and the inner bottom of the second container (A2) are welded to the outside of the first B elevator (34); A sealing plate is welded to the outside of the second hoist (35), and a protective cover (165) is connected to the sealing plate by a detachable fastener. The protective cover (165) passes through the reserved channel on the third container (A3) and the silo opening on the secondary silo (16), and is connected to the reserved channel on the top of the third container (A3) by a detachable fastener, and is welded and fixed to the silo opening on the secondary silo (16); a plurality of supports (164) for supporting the inner bottom of the first container (A1) and the inner bottom of the second container (A2) are welded to the outside of the second hoist (35); A sealing plate is welded to the outside of a third elevator (36), and the sealing plate is connected to a protective cover (165) via a detachable fastener. The protective cover (165) penetrates the reserved channel on the eighth container (A8) and the silo opening on the third-level silo (18) in the sixth container (A6), and is connected to the reserved channel on the top of the eighth container (A8) via a detachable fastener, and is welded and fixed to the silo opening on the third-level silo (18); a plurality of supports (164) for supporting the inner bottom of the fourth container (A4) and the inner bottom of the sixth container (A6) are welded to the outside of the third elevator (36); A sealing plate is welded to the outside of another third elevator (36), and the sealing plate is connected to a protective cover (165) via a detachable fastener. The protective cover (165) passes through the reserved channel on the ninth container (A9) and the silo opening on the third silo (18) in the seventh container (A7), and is connected to the reserved channel on the top of the ninth container (A9) via a detachable fastener, and is welded and fixed to the silo opening on the third silo (18); a plurality of supports (164) for supporting the inner bottom of the fifth container (A5) and the inner bottom of the seventh container (A7) are welded to the outside of the third elevator (36).
8. The modular dry separation and processing equipment for steel tailings in containers according to claim 3 is characterized in that: The tops of the No. 3 container (A3), the No. 8 container (A8) and the No. 9 container (A9) are all provided with dust collecting ports (158), material level meters (159) and inspection doors (157); the dust collecting ports (158) are connected to dust collectors; and guardrails (160) are provided around the tops of the No. 3 container (A3), the No. 8 container (A8) and the No. 9 container (A9).
9. The container modular steel tailings dry separation and processing equipment according to claim 1, characterized in that: The top feed inlet of the secondary silo (16), the top feed inlet of the primary silo (17) and the top feed inlet of the tertiary silo (18) are fixedly connected with a steel grating (139).
10. The container modular steel tailings dry separation and processing equipment according to claim 3, characterized in that: The detachable fastener is a bolt (110).
Citation Information
Cited By
Container modularized steel tailing dry separation treatment equipment and assembling method thereof
CN118253480A
Container modular steel tailings dry separation processing equipment and assembly method thereof
CN118253480B