An intelligent slag-grade waste screening and stirring device
By designing an intelligent slag-grade waste screening and stirring device, the dual effects of centrifugal screening and stirring, combined with magnetic separation function, the problem of inability to screen magnetic minerals and filter cartridges in the prior art is solved, and efficient and accurate slag screening and magnetic mineral recycling is achieved.
Patent Information
- Application Number
- CN202421976343.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing slag screening device cannot screen magnetic minerals, and it is difficult for the filter cartridge to clean slag with larger particle sizes during the screening process, resulting in a decrease in screening efficiency.
An intelligent slag-grade waste screening and stirring device is designed, which uses the relative rotation of the rotor and the rotor to achieve the dual role of centrifugal screening and stirring, and the magnetic separation function is realized through an inclined circular electromagnetic suction cup turntable to ensure uniform distribution of the slag and efficient screening.
The screening speed and accuracy of slag are improved, effective screening and recycling of magnetic minerals is achieved, the accumulation of large-grain slag in the filter cartridge is reduced, and the overall operation convenience and efficiency are improved.
Smart Images

Figure CN222710225U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag screening, in particular to an intelligent slag-grade waste material screening and stirring device. Background Art
[0002] Slag-grade waste in slag usually refers to low-value, difficult-to-recycle waste generated during the production or processing process. These wastes may contain incompletely utilized parts of the raw materials, by-products or wastes in the processing process, such as magnetic minerals. Magnetic minerals have certain market value and need to be screened out for recovery to fully utilize the potential value in slag-grade waste.
[0003] After searching, the document with publication number CN214234903U discloses a slag powder screening device for special concrete production, including a screening cylinder, a funnel fixedly installed at the center position of the top of the screening cylinder, a support plate fixedly installed at a lower side of the inner part of the screening cylinder, an electric telescopic rod fixedly installed on one side of the upper surface of the support plate, a connecting block fixedly installed at one end of the electric telescopic rod, a first motor fixedly installed at the center position of the upper surface of the connecting block, a disc fixedly installed on the output shaft of the first motor, and a filter cartridge fixedly installed on the outer surface of the disc. This slag powder screening device for special concrete production can complete high-speed screening of slag powder by arranging the screening cylinder, the funnel, the feed port, the support plate, the electric telescopic rod, the connecting block, the first motor, the disc and the filter cartridge, and the screening effect is better.
[0004] During the actual use of the above-mentioned public document, the inventor found that there are at least the following problems in this technology: the filter cartridge used to screen the slag does not have a magnetic separation function and is unable to screen the magnetic minerals contained in the slag. In addition, during the screening process of the filter cartridge, the slag with smaller particles is screened out and falls into the collection box, while the slag with larger particles remains in the filter cartridge and cannot be effectively cleaned. The larger particles of slag remaining in the filter cartridge accumulate more and more over time, affecting the subsequent screening. Utility Model Content
[0005] The utility model aims to solve the problems existing in the prior art and proposes an intelligent slag-grade waste material screening and stirring device.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] The top of the filter presses on the top of the filter press, and the top of the filter press is fixedly connected to the filter press, and the filter press has a rotation angle with the rotation of the filter press to move the filter press closer to the filter press, and a rotation angle with the rotation of the filter press is set at 400 degrees Celsius.
[0008] Preferably, the edge of the top of the base plate is fixedly connected with positioning rods distributed in a circular array, and the bottom of the filter cartridge is provided with a plurality of positioning holes adapted to the positioning rods, and the positioning rods can be inserted into the corresponding positioning holes to achieve the connection between the filter cartridge and the base plate.
[0009] Preferably, a sealing ring is embedded in the outer ring of the bottom plate, and when the bottom plate and the filter cartridge are connected, the sealing ring fits against the inner wall of the filter cartridge.
[0010] Preferably, the bottom of the screening drum is fixedly connected to a support plate, the motor is fixedly installed on the bottom of the support plate, the bottom end of the rotating rod is rotatably connected to the support plate, the output shaft of the motor passes through the support plate and is fixedly sleeved with a main sprocket and a main gear from top to bottom, a secondary sprocket is fixedly sleeved on the outer wall of the bottom end of the rotating drum, a chain is arranged for transmission between the secondary sprocket and the main sprocket, and a secondary gear meshing with the main gear is fixedly sleeved on the outer wall of the bottom end of the rotating rod.
[0011] Preferably, a sealed bearing is provided between the rotating rod and the rotating drum, the outer ring of the sealed bearing is fixedly connected to the inner wall of the rotating drum, and the inner ring of the sealed bearing is fixedly connected to the outer wall of the rotating rod.
[0012] Preferably, a top cover which can close the top of the feed pipe is hingedly mounted on the top of the feed pipe through a hinge, and a lifting cylinder is hingedly mounted between the side of the top cover and the side of the feed pipe.
[0013] Preferably, the turntable is a circular electromagnetic suction cup and has a switch, and the turntable is tilted and the tilt angle is 15°-35°.
[0014] Preferably, a terminal controller is installed on the front side of the screening drum, and the terminal controller is electrically connected to and controls the switches of the lifting cylinder, the motor, the lifting cylinder and the turntable.
[0015] Compared with the prior art, the advantages and positive effects of the utility model are:
[0016] 1. In the utility model, the dual functions of centrifugal screening and stirring are realized by utilizing the relative rotation of the drum and the rotating rod, ensuring that the slag fully contacts the filter drum and is evenly distributed, thereby improving the screening speed and accuracy.
[0017] 2. In the utility model, the turntable is tilted and is a circular electromagnetic suction cup, which can absorb the magnetic part in the slag, realize magnetic separation during the screening process, and recycle the magnetic minerals.
[0018] 3. In the utility model, the opening and closing of the top cover is controlled by the lifting cylinder, and the feed pipe is sealed during screening, thereby reducing dust overflow and improving the working environment.
[0019] 4. In the utility model, comprehensive control of the lifting cylinder, motor, lifting cylinder and turntable is integrated through the terminal controller, so as to realize the automation and intelligence of the screening operation and improve the convenience and efficiency of the overall operation.
[0020] 5. In the utility model, after the screening is completed, the large-particle slag and magnetic slag in the filter cartridge can be easily cleaned and collected to avoid accumulation affecting subsequent screening. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A three-dimensional structural schematic diagram of an intelligent slag-grade waste screening and stirring device is proposed for the utility model;
[0022] Figure 2 The utility model provides a partial cross-sectional structural schematic diagram of an intelligent slag-grade waste screening and stirring device;
[0023] Figure 3 The utility model provides a schematic diagram of the internal structure of an intelligent slag-grade waste screening and stirring device;
[0024] Figure 4 The utility model proposes an intelligent slag-grade waste screening and mixing device Figure 3 The enlarged structural diagram at A in the middle;
[0025] Figure 5 The utility model proposes an intelligent slag-grade waste screening and mixing device Figure 2 A schematic diagram of a cross-sectional structure of the structure;
[0026] Figure 6 The utility model proposes an intelligent slag-grade waste screening and mixing device Figure 5 The enlarged structural diagram at B in the middle;
[0027] Figure 7The utility model provides a schematic diagram of the connecting structure of a rotating rod and a rotating disk of an intelligent slag-grade waste screening and stirring device;
[0028] Figure 8 The utility model provides a schematic diagram of the filter cartridge structure of an intelligent slag-grade waste screening and stirring device.
[0029] Legend: 1. Screening drum; 2. Lifting cylinder; 3. Top plate; 4. Feed pipe; 5. Retaining ring; 6. Filter cartridge; 7. Rotating drum; 8. Bottom plate; 9. Rotating rod; 10. Turntable; 11. Motor; 12. Positioning rod; 13. Positioning hole; 14. Sealing ring; 15. Support plate; 16. Main sprocket; 17. Main gear; 18. Auxiliary sprocket; 19. Chain; 20. Auxiliary gear; 21. Top cover; 22. Lifting cylinder; 23. Terminal controller. DETAILED DESCRIPTION
[0030] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0032] like Figure 1-8 As shown, the utility model provides an intelligent slag-grade waste screening and stirring device, including a screening drum 1, a lifting cylinder 2 is installed on the top of the screening drum 1, the movable end of the lifting cylinder 2 passes through the screening drum 1 and is fixedly connected to a top plate 3, a feed pipe 4 is inserted on the top plate 3, the top end of the feed pipe 4 passes through and extends to the top of the screening drum 1, a discharge port is provided at the bottom of the screening drum 1, a clamping ring 5 is sleeved on the top plate 3 and is engaged with the outer ring of the top plate 3, and the clamping ring 5 and the top plate 3 can be rotatably connected. A filter cartridge 6 is fixedly arranged at the bottom of the clamping ring 5, a rotating drum 7 rotatably connected thereto is inserted at the bottom of the screening drum 1, the top of the rotating drum 7 passes through the screening drum 1 and is fixedly connected to a bottom plate 8 which closes the bottom of the filter cartridge 6, a rotating rod 9 is arranged inside the rotating drum 7, the top of the rotating rod 9 extends to the inner side of the filter cartridge 6, a rotating disk 10 is fixedly sleeved on the outer wall of the rotating rod 9 from top to bottom, and a motor 11 is arranged at the bottom of the screening drum 1, and the motor 11 is used to drive the rotating drum 7 and the rotating rod 9 to rotate.
[0033] In this embodiment, the edge of the top of the base plate 8 is fixedly connected with positioning rods 12 distributed in a circular array, and the bottom of the filter cartridge 6 is provided with a plurality of positioning holes 13 adapted to the positioning rods 12. The positioning rods 12 can be inserted into the corresponding positioning holes 13 to realize the connection between the filter cartridge 6 and the base plate 8.
[0034] By adopting the above technical solution, the positioning rod 12 can be inserted into the positioning hole 13 when the filter cartridge 6 and the bottom plate 8 are connected. Therefore, when the bottom plate 8 rotates, the filter cartridge 6 can be driven to rotate by the positioning rod 12 for screening.
[0035] In this embodiment, a sealing ring 14 is embedded in the outer ring of the bottom plate 8 , and when the bottom plate 8 and the filter cartridge 6 are connected, the sealing ring 14 fits against the inner wall of the filter cartridge 6 .
[0036] By adopting the above technical solution, the sealing ring 14 is used to seal the bottom plate 8 and the filter cartridge 6 when they are connected, so as to prevent the slag from passing through between the filter cartridge 6 and the bottom plate 8 without being screened.
[0037] In this embodiment, the bottom of the screening drum 1 is fixedly connected to a support plate 15, the motor 11 is fixedly installed at the bottom of the support plate 15, the bottom end of the rotating rod 9 is rotatably connected to the support plate 15, the output shaft of the motor 11 passes through the support plate 15 and is fixedly sleeved with a main sprocket 16 and a main gear 17 from top to bottom, a secondary sprocket 18 is fixedly sleeved on the outer wall of the bottom end of the rotating drum 7, a chain 19 is arranged for transmission between the secondary sprocket 18 and the main sprocket 16, and a secondary gear 20 meshing with the main gear 17 is fixedly sleeved on the outer wall of the bottom end of the rotating rod 9.
[0038] By adopting the above technical solution, the motor 11 drives the rotating drum 7 to rotate through the main sprocket 16, the chain 19 and the auxiliary sprocket 18. The rotating drum 7 rotates the filter screen through the bottom plate 8 to generate centrifugal force for screening. The motor 11 also drives the rotating rod 9 to rotate through the main gear 17 and the auxiliary gear 20. The rotating rod 9 drives the turntable 10 to stir the slag and absorb the magnetic part therein, and the rotating rod 9 and the rotating drum 7 have opposite directions.
[0039] In this embodiment, a sealed bearing is provided between the rotating rod 9 and the rotating drum 7 , the outer ring of the sealed bearing is fixedly connected to the inner wall of the rotating drum 7 , and the inner ring of the sealed bearing is fixedly connected to the outer wall of the rotating rod 9 .
[0040] By adopting the above technical solution, the arrangement of the sealed bearing ensures that the rotation of the drum 7 and the rotating rod 9 does not affect each other, and the rotating rod 9 and the drum 7 are sealed to prevent slag from passing through.
[0041] In this embodiment, a top cover 21 that can close the top of the feed pipe 4 is hingedly installed at the top of the feed pipe 4 through a hinge, and a lifting cylinder 22 is hingedly installed between the side of the top cover 21 and the side of the feed pipe 4.
[0042] By adopting the above technical solution, the lifting cylinder 22 pushes the top cover 21 to open and close. During the screening process, the top cover 21 can close the feed pipe 4, thereby reducing the escape of dust and powder generated by the slag during screening and avoiding impact on the surrounding environment.
[0043] In this embodiment, the turntable 10 is a circular electromagnetic suction cup and has a switch. The turntable 10 is tilted and the tilt angle is 15°-35°.
[0044] By adopting the above technical solution, when the turntable 10 is turned on and powered on, the magnetic part of the fallen slag can be adsorbed, and the non-magnetic part can be thrown out by cooperating with the rotation of the filter cartridge 6. Its inclined setting can not only improve the stirring effect, but also allow the magnetic part to fall along the inclined angle when the power is off, which is convenient for collection.
[0045] In this embodiment, a terminal controller 23 is installed on the front of the screening drum 1 , and the terminal controller 23 is electrically connected to and controls the switches of the lifting cylinder 2 , the motor 11 , the lifting cylinder 22 and the turntable 10 .
[0046] By adopting the above technical scheme, the terminal controller 23 controls the lifting cylinder 2 to connect and separate the filter cartridge 6 and the bottom plate 8, controls the motor 11 to realize centrifugal screening and stirring, controls the lifting cylinder 22 to open and close the top cover 21, and controls the switch of the turntable 10 to turn on and off the power. The terminal controller 23 can be programmed accordingly in advance to make the entire device intelligent and automated.
[0047] How to use and working principle of this device:
[0048] When the device is in use, the terminal controller 23 is first used to control the lifting cylinder 2 to extend and push the top plate 3, and the top plate 3 drives the filter cartridge 6 to move downward through the clamp ring 5. The positioning hole 13 at the bottom of the filter cartridge 6 corresponds to the positioning rod 12 on the bottom plate 8. As the filter cartridge 6 moves downward, the positioning rod 12 enters the positioning hole 13. At this time, the sealing ring 14 is attached to the inner wall of the filter cartridge 6 and the top cover 21 is in an open state.
[0049] Subsequently, the slag to be screened is introduced into the space formed by the top plate 3, the filter cartridge 6 and the bottom plate 8 through the feed pipe 4. After the slag is injected, the terminal controller 23 controls the lifting cylinder 22 to push and pull the top cover 21 to close the feed pipe 4. This is to prevent the dust and powder generated by the slag in the subsequent screening process from escaping and affecting the surrounding environment.
[0050] Then, the terminal controller 23 controls the motor 11 to start and the turntable 10 to be energized, the main sprocket 16 and the main gear 17 on the output shaft of the motor 11 rotate, the main sprocket 16 drives the drum 7 to rotate through the chain 19 and the auxiliary sprocket 18, the drum 7 drives the bottom plate 8 to rotate the filter screen to generate centrifugal force to screen the slag, and at the same time the main gear 17 drives the rotating rod 9 to rotate through the auxiliary gear 20 and the direction is opposite to that of the drum 7, the rotating rod 9 drives the turntable 10 to rotate, the turntable 10 stirs the slag, through the dual effects of centrifugation and stirring, the slag can continue to move and turn over, so that the slag has more opportunities to contact the filter cartridge 6 and is evenly distributed on the filter cartridge 6, reducing the possibility of the slag remaining on the surface of the filter cartridge 6, thereby screening the slag faster and improving the overall screening efficiency. In this process, the turntable 10 is energized to absorb the magnetic part in the ore, has a magnetic separation function, and effectively screens the magnetic minerals contained in the slag for reuse;
[0051] Finally, after the screening is completed, the slag that passes through the filter cartridge 6 is directly discharged from the discharge port for collection, and then the lifting cylinder 2 lifts the filter cartridge 6 and separates it from the bottom plate 8, and the large particles of slag in the filter cartridge 6 fall from the gap between the filter cartridge 6 and the bottom plate 8 for separate collection, and then the turntable 10 can be powered off, and the magnetic part adsorbed thereon falls along the inclination angle for collection. Therefore, after screening, the slag with larger particle sizes and magnetic slag are cleaned and collected, and the slag in the filter cartridge 6 is effectively cleaned to prevent the large particle size slag accumulated in the filter cartridge 6 from affecting the subsequent screening.
[0052] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. An intelligent slag-grade waste screening and stirring device, characterized in that: The invention comprises a screening drum (1), a lifting cylinder (2) is installed on the top of the screening drum (1), the movable end of the lifting cylinder (2) passes through the screening drum (1) and is fixedly connected to a top plate (3), a feeding pipe (4) is inserted on the top plate (3), the top end of the feeding pipe (4) passes through and extends to the top of the screening drum (1), a discharge port is provided at the bottom of the screening drum (1), a clamping ring (5) is sleeved on the top plate (3) and is engaged with the outer ring of the top plate (3), the clamping ring (5) and the top plate (3) are rotatable, and a fixing member (5) is fixedly provided at the bottom of the clamping ring (5) A filter cartridge (6), wherein a rotating drum (7) is inserted at the bottom of the screening cartridge (1) and is rotatably connected thereto, the top end of the rotating drum (7) passes through the screening cartridge (1) and is fixedly connected to a bottom plate (8) that seals the bottom of the filter cartridge (6), a rotating rod (9) is arranged inside the rotating drum (7), the top end of the rotating rod (9) extends to the inner side of the filter cartridge (6), a rotating disk (10) is fixedly sleeved on the outer wall of the rotating rod (9) from top to bottom, and a motor (11) is arranged at the bottom of the screening cartridge (1), and the motor (11) is used to drive the rotating drum (7) and the rotating rod (9) to rotate.
2. The intelligent slag-grade waste screening and stirring device according to claim 1 is characterized in that: The top edge of the bottom plate (8) is fixedly connected with positioning rods (12) distributed in a circular array, and the bottom of the filter cartridge (6) is provided with a plurality of positioning holes (13) adapted to the positioning rods (12). The positioning rods (12) can be inserted into the corresponding positioning holes (13) to achieve the connection between the filter cartridge (6) and the bottom plate (8).
3. The intelligent slag-grade waste screening and stirring device according to claim 1 is characterized in that: A sealing ring (14) is embedded and installed in the outer ring of the bottom plate (8); when the bottom plate (8) and the filter cartridge (6) are connected, the sealing ring (14) fits on the inner wall of the filter cartridge (6).
4. The intelligent slag-grade waste screening and stirring device according to claim 1 is characterized in that: The bottom of the screening drum (1) is fixedly connected to a support plate (15), the motor (11) is fixedly mounted on the bottom of the support plate (15), the bottom end of the rotating rod (9) is rotatably connected to the support plate (15), the output shaft of the motor (11) passes through the support plate (15) and is fixedly sleeved with a main sprocket (16) and a main gear (17) from top to bottom, a secondary sprocket (18) is fixedly sleeved on the outer wall of the bottom end of the rotating drum (7), a chain (19) is provided between the secondary sprocket (18) and the main sprocket (16), and a secondary gear (20) meshing with the main gear (17) is fixedly sleeved on the outer wall of the bottom end of the rotating rod (9).
5. The intelligent slag-grade waste screening and stirring device according to claim 1 is characterized in that: A sealed bearing is provided between the rotating rod (9) and the rotating drum (7); the outer ring of the sealed bearing is fixedly connected to the inner wall of the rotating drum (7); and the inner ring of the sealed bearing is fixedly connected to the outer wall of the rotating rod (9).
6. The intelligent slag-grade waste screening and stirring device according to claim 1 is characterized in that: A top cover (21) capable of closing the top of the feed pipe (4) is hingedly mounted on the top of the feed pipe (4) through a hinge, and a lifting cylinder (22) is hingedly mounted between the side of the top cover (21) and the side of the feed pipe (4).
7. The intelligent slag-grade waste screening and stirring device according to claim 6 is characterized in that: The turntable (10) is a circular electromagnetic suction cup and has a switch. The turntable (10) is tilted and the tilt angle is 15°-35°.
8. The intelligent slag-grade waste screening and stirring device according to claim 7 is characterized in that: A terminal controller (23) is installed on the front of the screening drum (1), and the terminal controller (23) is electrically connected to and controls the switches of the lifting cylinder (2), the motor (11), the lifting cylinder (22) and the turntable (10).
Citation Information
Patent Citations
Slag powder screening device for special concrete production
CN214234903U