A fiber cotton block automatic weighing and conveying device

By designing the automatic weighing and conveying equipment for fiber cotton blocks, the automatic conveying, weighing and transfer of fiber cotton blocks is solved, and the problems of high labor intensity and low production efficiency caused by manual weighing in the prior art are solved, thereby reducing production costs.

CN222710241UActive Publication Date: 2025-04-04YANGJIANG WEIYI POLISHING MATERIAL
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Patent Information

Application Number
CN202323617057.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-04-04
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

In the production process of non-woven polishing wheels, the prior art relies on manual weighing, resulting in high labor intensity, low production efficiency, and high labor costs, resulting in increased production costs.

Method used

An automatic weighing conveying equipment for fiber cotton blocks is designed, including a conveying device, a weighing device and a moving feeding device, so as to realize the automatic conveying, weighing and transfer of fiber cotton blocks.

Benefits of technology

Through automated processes, workers' labor intensity is reduced, production efficiency is improved, labor costs are reduced, and production costs of a single non-woven polishing wheel is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to an automatic weighing and conveying device for fiber cotton blocks, characterized by comprising a conveying device, a weighing device, and a moving receiving device. The conveying device is mounted on the weighing section of the weighing device, and the moving receiving device is arranged beside the weighing device, enabling it to receive the fiber cotton blocks output by the conveying device. This utility model can automatically weigh the fiber cotton blocks and automatically collect and transfer qualified fiber cotton blocks to the next workstation. This can greatly reduce the labor intensity of workers and improve production efficiency, thereby reducing the labor cost of producing a single fiber cotton block and, consequently, reducing the production cost of a single nonwoven polishing wheel.
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Description

Technical Field

[0001] The utility model relates to the field of auxiliary equipment for the production of non-woven fabric polishing wheels, in particular to automatic weighing and conveying equipment for fiber cotton blocks. Background Art

[0002] At present, in the process of producing non-woven polishing wheels, a large volume of non-woven fiber cotton blocks are formed by a mold (for example: disclosed in the patent documents of China's authorization announcement numbers CN111590477B and CN111360709B), and after the large volume of non-woven fiber cotton blocks are dried, the large volume of non-woven fiber cotton blocks are punched out into fiber cotton blocks of required size specifications using a punch press. Then the punched out fiber cotton blocks are weighed to determine whether they are qualified. Because the fiber cotton blocks are coated on the non-woven fiber cotton by rolling the relevant raw materials, the fiber cotton blocks are mostly judged by weighing whether they are qualified.

[0003] Among them, most of them now set up manual weighing stations on the production line to weigh the fiber cotton blocks. The specific operation is: the worker places the fiber cotton block on the weighing device, and the worker observes whether the weight is qualified, and then the worker places the qualified fiber cotton block and the unqualified fiber cotton block into different collection baskets respectively, and finally manually transfers the collection basket containing the qualified fiber cotton block to the next station. This is prone to problems such as high labor intensity and low production efficiency. In addition, the existing labor cost is high, which will lead to high labor costs for producing a single fiber cotton block, which in turn will easily lead to high production costs for a single non-woven polishing wheel.

[0004] Therefore, it is very necessary to design a fiber cotton block automatic weighing and conveying equipment to solve the above technical problems. Utility Model Content

[0005] The purpose of the utility model is to solve the above-mentioned problems and shortcomings, and to provide an automatic weighing and conveying device for fiber cotton blocks, which can automatically weigh the fiber cotton blocks, and automatically collect and transfer qualified fiber cotton blocks to the next workstation, which can greatly reduce the labor intensity of workers and improve production efficiency, thereby helping to reduce the labor cost of producing a single fiber cotton block, and further helping to reduce the production cost of a single non-woven polishing wheel.

[0006] The technical solution of the utility model is achieved in this way:

[0007] A fiber cotton block automatic weighing and conveying device is characterized in that it includes a conveying device, a weighing device, and a mobile material receiving device, wherein the conveying device is arranged on the weighing part of the weighing device, and the mobile material receiving device is arranged on the side of the weighing device, and the mobile material receiving device can receive the fiber cotton block output by the conveying device.

[0008] Preferably, the conveying device is a conveyor belt device.

[0009] Preferably, a plurality of height adjustment components are provided at the bottom of the conveying device, and each height adjustment component is placed on the weighing part of the weighing device.

[0010] Preferably, the weighing device is an electronic scale.

[0011] Preferably, the mobile material receiving device comprises a mobile body and a material receiving conveyor belt mechanism, and the material receiving conveyor belt mechanism is arranged on the top of the mobile body.

[0012] Preferably, the mobile vehicle body comprises a frame and a plurality of rubber wheels, each of the rubber wheels is arranged at the bottom of the frame, and the material receiving conveyor belt mechanism is arranged on the frame.

[0013] Preferably, a photoelectric switch and a drive control device are respectively provided on the frame, and both the photoelectric switch and the drive control device are provided on the frame, and the photoelectric switch and the drive control device are electrically connected, and the rubber wheel is also drive-connected to the drive control device.

[0014] The beneficial effects of the utility model are as follows: on the automatic weighing and conveying equipment for fiber cotton blocks, the conveying device can meet the demand for automatic conveying of fiber cotton blocks. By setting the weighing device and setting the conveying device on the weighing device, the fiber cotton blocks conveyed by the conveying device can be weighed, which can achieve the purpose of automatically weighing the fiber cotton blocks, and can automatically output qualified fiber cotton blocks without the need for workers to load and unload the fiber cotton blocks. By setting the mobile material receiving device, qualified fiber cotton blocks can be automatically collected and transferred to the next workstation without the need for workers to collect and transfer. The automatic weighing and conveying equipment for fiber cotton blocks can greatly reduce the labor intensity of workers and improve production efficiency, thereby helping to reduce the labor cost of producing a single fiber cotton block, and further helping to reduce the production cost of a single non-woven polishing wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the automatic weighing and conveying equipment for medium-fiber cotton blocks of the utility model.

[0016] Figure 2 It is a structural schematic diagram of the conveying device and the weighing device in the utility model in a separated state.

[0017] Figure 3 It is a three-dimensional structural schematic diagram of the conveying device in the utility model.

[0018] Figure 4 This is one of the three-dimensional structural schematic diagrams of the mobile material receiving device in the utility model.

[0019] Figure 5This is the second three-dimensional structural schematic diagram of the mobile material receiving device in the utility model. DETAILED DESCRIPTION

[0020] like Figure 1 As shown, the utility model describes an automatic weighing and conveying device for fiber cotton blocks, comprising a conveying device 1, a weighing device 2, and a mobile material receiving device 3, wherein the conveying device 1 is arranged on the weighing part of the weighing device 2, and the mobile material receiving device 3 is arranged on the side of the weighing device 2, and the mobile material receiving device 3 can receive the fiber cotton blocks output by the conveying device 1.

[0021] In the automatic weighing and conveying equipment for fiber cotton blocks, the conveying device 1 can meet the demand for automatic conveying of fiber cotton blocks. By setting the weighing device 2 and setting the conveying device 1 on the weighing device 2, the fiber cotton blocks conveyed by the conveying device 1 can be weighed, which can achieve the purpose of automatically weighing the fiber cotton blocks and automatically output qualified fiber cotton blocks without the need for workers to load and unload the fiber cotton blocks. By setting the mobile material receiving device 3, qualified fiber cotton blocks can be automatically collected and transferred to the next workstation without the need for workers to collect and transfer. The automatic weighing and conveying equipment for fiber cotton blocks can greatly reduce the labor intensity of workers and improve production efficiency, thereby helping to reduce the labor cost of producing a single fiber cotton block, and further helping to reduce the production cost of a single non-woven polishing wheel.

[0022] The use of the mobile material receiving device 3 can facilitate the purpose of automatically transferring the fiber cotton blocks, so that there is no need for porters to carry the fiber cotton blocks, which can reduce one employee and reduce the labor cost of the enterprise by at least 80,000 yuan per year, which can help improve the degree of automation. The fiber cotton block automatic weighing and conveying equipment can alleviate the difficulties of enterprises such as high cost investment, difficulty in recruitment, and labor shortage.

[0023] like Figures 1 to 3 As shown, the conveying device 1 is a conveyor belt device. This can not only achieve the purpose of stably conveying the fiber cotton block, but also achieve the purpose of accurately outputting the fiber cotton block, which helps to improve the reliability of the fiber cotton block automatic weighing and conveying equipment.

[0024] like Figures 1 to 3 As shown, the conveying device 1 includes a positioning frame 11, a first motor 12, and a first conveying belt 13. The first motor 12 is arranged on the positioning frame 11, and the first conveying belt 13 is horizontally wound around the positioning frame 11, and the first conveying belt 13 is drivingly connected to the first motor 12. Such a conveying device 1 is very simple and reliable, which is not only convenient for manufacturing, but also can meet the purpose of stable transportation.

[0025] like Figures 1 to 3As shown, a plurality of height adjustment components 10 are provided at the bottom of the conveying device 1, and each height adjustment component 10 is placed on the weighing part of the weighing device 2. The height adjustment component 10 can meet the need to adjust the height position of the conveying device 1, so as to meet more usage needs, which helps to improve the applicability of the automatic weighing and conveying device for fiber cotton blocks.

[0026] like Figure 2 and Figure 3 As shown, the height adjustment component 10 is an adjustable foot cup, and the height adjustment component 10 is screwed to the bottom of the positioning frame 11, so that the height adjustment requirement can be met by controlling the screwing amount, thereby meeting the actual use requirements.

[0027] like Figure 1 and Figure 2 As shown, the weighing device 2 is an electronic scale. Such a weighing device 2 can weigh the fiber cotton block very accurately and stably, thereby ensuring that the weighing is very accurate and stable, which can improve the stability of the product.

[0028] like Figure 1 and Figure 2 As shown, the weighing device 2 is provided with an electronic scale sensor (not shown in the figure) and an electronic scale plane 21, the electronic scale plane 21 is a horizontal plane, and the electronic scale plane 21 constitutes a weighing part of the weighing device 2, and each height adjustment assembly 10 is pressed on the electronic scale plane 21. In this way, a very accurate and stable weighing effect can be achieved, thereby being able to well meet the needs of actual use.

[0029] The weighing device 2 is provided with a general control module (not shown in the figure), a display module (not shown in the figure), a sound reminder module (not shown in the figure) and a light reminder module (not shown in the figure). The electronic scale sensor, display module, sound reminder module and light reminder module are all electrically connected to the general control module. The display module is used to display the weight of the fiber cotton block. When the weight of the fiber cotton block is unqualified (too large or too small), the general control module starts the sound reminder module and the light reminder module. The sound reminder module emits a sound to remind the worker that the fiber cotton block is unqualified, and the light reminder module emits a light to remind the worker that the fiber module is unqualified. Then the worker removes the unqualified fiber cotton block from the conveying device 1, so that the purpose of removing the unqualified fiber cotton block can be achieved, thereby meeting the actual use needs.

[0030] like Figure 4 and Figure 5As shown, the mobile material receiving device 3 includes a mobile body 31 and a material receiving conveyor belt mechanism 32, and the material receiving conveyor belt mechanism 32 is arranged on the top of the mobile body 31. This can not only meet the demand for movement, but also use the material receiving conveyor belt mechanism 32 to meet the demand for orderly receiving fiber cotton blocks, and this can be conducive to receiving more fiber cotton blocks, which helps to further improve the applicability of the fiber cotton block automatic weighing and conveying equipment. The use of the material receiving conveyor belt mechanism 32 can also achieve the purpose of automatic unloading, which can further reduce the labor intensity of workers.

[0031] like Figure 4 and Figure 5 As shown, the mobile vehicle body 31 includes a frame 311 and a plurality of rubber wheels 312, each of which is arranged at the bottom of the frame 311, and the material receiving conveyor belt mechanism 32 is arranged on the frame 311. The use of the rubber wheels 312 can not only improve durability, but also play a good shock-absorbing role, so that the transfer of the mobile material receiving device 3 can be more stable.

[0032] like Figure 4 and Figure 5 As shown, the material receiving conveyor belt mechanism 32 includes a second motor 321 and a second conveyor belt 322. The second motor 321 is arranged on the frame 311. The second conveyor belt 322 is horizontally wound around the top of the frame 311, and the second conveyor belt 322 is driven and connected to the second motor 321. The input end of the second conveyor belt 322 is placed below the output end of the first conveyor belt 13. Such a material receiving conveyor belt mechanism 32 is very simple and reliable, which is not only convenient to manufacture, but also can meet the purpose of stably receiving and delivering fiber cotton blocks.

[0033] like Figure 5 As shown, the frame 311 is provided with a bearing support seat 313, a rotatable wheel shaft 314 is embedded in the bearing support seat 313, and the rubber wheel 312 is sleeved on the wheel shaft 314. In this way, the purpose of accurately and stably installing the rubber wheel 312 can be achieved, thereby improving the stability of the rotation of the rubber wheel 312.

[0034] like Figure 4 As shown, the frame 311 is provided with a photoelectric switch 315 and a drive control device 316, respectively. The photoelectric switch 315 and the drive control device 316 are both provided on the frame 311, and the photoelectric switch 315 is electrically connected to the drive control device 316, and the rubber wheel 312 is also driven and connected to the drive control device 316. By providing the drive control device 316, the purpose of driving the rubber wheel 312 to rotate can be achieved. By providing the photoelectric switch 315, a limit protection function can be achieved. When the front of the mobile material receiving device 3 encounters an obstruction object, the mobile material receiving device 3 can automatically stop, thereby improving the safety of use.

[0035] like Figure 4 As shown, the drive control device 316 includes a servo motor (not shown) and a control cabinet 317. The servo motor and the control cabinet 317 are both arranged on the vehicle frame 311. The rubber wheel 312 is driven and connected to the servo motor. The servo motor, the photoelectric switch 315, and the second motor 321 are all electrically connected to the control cabinet 317. In this way, the purpose of accurate and stable control can be achieved, thereby meeting the needs of actual use very well. The control cabinet 317 can set the workstation position so that the drive control device 316 can be driven to the corresponding workstation by the servo motor, thereby meeting the purpose of accurately transferring the fiber cotton block.

[0036] The control cabinet is the power source and control mechanism of the entire conveying process.

[0037] The fiber cotton block automatic weighing and conveying equipment can not only be used to screen fiber cotton blocks, but also to weigh and sort fiber cotton blocks. For example: when a certain number of fiber cotton blocks need to be conveyed to the next workstation, the weight of a single fiber cotton block can be used to calculate the total weight of the fiber cotton blocks; then the fiber cotton blocks are placed on the first conveyor belt 13 or conveyed to the first conveyor belt 13. When the weight measured by the weighing device 2 reaches the total weight of the fiber cotton blocks, the placement or input of the fiber cotton blocks is stopped; then the first conveyor belt 13 and the second conveyor belt 322 move synchronously, so that the fiber cotton blocks on the first conveyor belt 13 fall completely onto the second conveyor belt 322, and then the appropriate number of fiber cotton blocks can be transferred to the next workstation through the mobile material receiving device 3. In this way, automatic weighing, sorting and conveying can be realized, which can replace manual calculation and handling, improve work efficiency, reduce the labor intensity of employees, and ensure product quality. Reducing labor costs and reducing the labor cost of one person can save 80,000 labor expenses each year, greatly reducing the production cost of the enterprise.

[0038] Therefore, the automatic weighing and conveying equipment for fiber cotton blocks can be applied to various links that require weighing during the production of fiber cotton blocks, which can help improve the efficiency and quality of fiber cotton block production.

[0039] The above embodiments are preferred embodiments of the present utility model. All structures similar to the present utility model and equivalent changes made thereto should fall within the protection scope of the present utility model.

Claims

1. A fiber cotton block automatic weighing and conveying device, characterized in that: The invention comprises a conveying device (1), a weighing device (2), and a mobile receiving device (3), wherein the conveying device (1) is arranged on the weighing part of the weighing device (2), and the mobile receiving device (3) is arranged beside the weighing device (2), so that the mobile receiving device (3) can receive the fiber cotton block output by the conveying device (1).

2. The fiber cotton block automatic weighing and conveying device according to claim 1 is characterized in that: The conveying device (1) is a conveyor belt device.

3. The fiber cotton block automatic weighing and conveying device according to claim 1 or 2, characterized in that: A plurality of height adjustment components (10) are arranged at the bottom of the conveying device (1), and each height adjustment component (10) is placed on the weighing part of the weighing device (2).

4. The fiber cotton block automatic weighing and conveying device according to claim 1 is characterized in that: The weighing device (2) is an electronic scale.

5. The fiber cotton block automatic weighing and conveying device according to claim 1 is characterized in that: The mobile material receiving device (3) comprises a mobile vehicle body (31) and a material receiving conveyor belt mechanism (32), wherein the material receiving conveyor belt mechanism (32) is arranged on the top of the mobile vehicle body (31).

6. The fiber cotton block automatic weighing and conveying device according to claim 5, characterized in that: The mobile vehicle body (31) comprises a vehicle frame (311) and a plurality of rubber wheels (312), each of the rubber wheels (312) being arranged at the bottom of the vehicle frame (311), and the material receiving conveyor belt mechanism (32) being arranged on the vehicle frame (311).

7. The fiber cotton block automatic weighing and conveying device according to claim 6 is characterized in that: The frame (311) is provided with a photoelectric switch (315) and a drive control device (316), respectively. The photoelectric switch (315) and the drive control device (316) are both provided on the frame (311), and the photoelectric switch (315) and the drive control device (316) are electrically connected, and the rubber wheel (312) and the drive control device (316) are also drive-connected.

Citation Information

Patent Citations

  • A nonwoven polishing wheel containing composite phase change microcapsules and its preparation method

    CN111360709B

  • A raw material for processing nonwoven fabric polishing wheels and a method for manufacturing nonwoven fabric polishing wheels.

    CN111590477B