A rotary drum tool for processing the cutting edge of a shearing blade

By designing a rotating drum tool for cutting edge cutting edge processing, the problems of poor accuracy and low efficiency in the prior art are solved, efficient and accurate cutting edge processing are achieved, and the processing quality is further improved through wedge-shaped compression blocks and heat dissipation measures.

CN222710954UActive Publication Date: 2025-04-04TAIER HEAVY INDUSTRY CO LTD
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Patent Information

Application Number
CN202420792138.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-04-04
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing cutting edge cutting edge processing methods have problems of poor accuracy and low efficiency, especially due to the special curved surface curve of the edge, the existing wire cutting methods are difficult to meet the high-precision requirements and have low production efficiency.

Method used

A drum tool is designed, including a fixing plate and installation groove. The installation groove is equipped with a step low groove and a step high groove. The step high groove is equipped with a wedge-shaped compression block. It is connected by fasteners to achieve a stable fixation of the broken edge shear blade and rotate turning on a CNC lathe.

Benefits of technology

Through the arrangement of multiple mounting grooves, multiple edge cutting edges can be fixed and processed at the same time, which improves processing efficiency; the design of the wedge-shaped compression block improves the stability of the edge cutting edge cutting edge, ensures processing accuracy, and prevents thermal deformation through the heat dissipation holes and heat dissipation mechanisms, thereby improving the processing quality of the edge arc surface.

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Abstract

The utility model discloses a rotary drum tooling for processing the edge of a scrap edge shear, and belongs to the technical field of processing the edge of a scrap edge shear. The utility model includes a fixed disk, and a plurality of mounting grooves are provided in the circumference of the fixed disk, and the mounting groove is a step groove, which includes a step low groove and a step high groove; wherein the step low groove is used to accommodate the scrap edge shear to be processed, and a positioning hole for inserting a positioning pin on the scrap edge shear is provided in the step low groove; a clamping block is provided in the step high groove, and the clamping block is aligned and clamped from one side of the scrap edge shear. The rotary drum tooling of the utility model can process multiple scrap edge shears at the same time while ensuring the processing accuracy of the scrap edge shear, and can effectively improve the processing efficiency. In addition, the rotary drum tooling has a good heat dissipation effect, which can further improve the processing accuracy.
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Description

Technical Field

[0001] The utility model belongs to the technical field of processing the cutting edge of a shearing blade, and more specifically relates to a rotary drum tooling for processing the cutting edge of a shearing blade. Background Art

[0002] The disc edge shear is a functional shear blade that is mostly used in hot-rolled medium and thick plate production lines to cut off the scrap material generated by the disc shear longitudinal cutting of the plate strip for easy collection. The disc edge shear is a consumable on the edge shear equipment, with a general life of 7-12 days and a large demand on the production line. During production and processing, the rest of the edge shear is easy to process, but the edge needs to be processed separately due to the special shape of its curved surface and the high quality requirements of the disc edge shear.

[0003] Existing processing methods often use wire cutting for processing. The edge arc surface accuracy of the broken edge shear blade produced by wire cutting is poor, and this method can only process the broken edge shear blade piece by piece, resulting in low production efficiency.

[0004] After searching, the application case with Chinese patent publication number CN 107336045 A discloses a tool for turning the transverse curvature of a scrap edge shear. The application case includes a mounting plate and a fixing seat, a fixing seat is provided on one side of the mounting plate, the fixing seat is provided with a screw hole, the mounting plate and the fixing seat are fixedly connected by studs, a mounting block is provided on the top of the fixing seat, the fixing seat and the mounting block are fixedly connected by fixing screws, two groups of protrusions are provided at the bottom of the mounting block, and a groove matching the protrusions is provided at the junction of the fixing seat and the mounting block. The application case fixes the fixing seat to the mounting plate by studs, fixes the mounting block to the fixing seat by fixing screws, mounts the workpiece to be processed on one side of the mounting block by using the fixing holes provided on the side of the mounting block, and mounts the mounting plate on the lathe by using the circular through hole, so as to realize the processing of the transverse curvature of the workpiece. Although the application case can effectively improve the processing efficiency. However, the turning tool of the application case needs to clamp the broken edge shear blade from the side, which makes the operation relatively inconvenient; at the same time, the turning tool of the application case needs to improve the clamping stability of the broken edge shear blade. Utility Model Content

[0005] 1. Problems to be solved

[0006] In view of at least some of the problems existing in the above prior art, the utility model proposes a rotary drum tooling for processing the cutting edge of a scrap shear, which aims to solve the problems of poor processing accuracy and low efficiency of the arc surface of the cutting edge of the existing scrap shear.

[0007] 2. Technical solution

[0008] In order to solve the above problems, the technical solution adopted by the utility model is as follows:

[0009] The utility model discloses a rotary drum tooling for processing the edge of a shearing blade, comprising a fixed plate, wherein a plurality of mounting grooves are provided in the circumference of the fixed plate, wherein the mounting groove is a step groove, which comprises a step low groove and a step high groove; wherein:

[0010] The step low groove is used to accommodate the scrap edge shearing blade to be processed, and a positioning hole is provided in the step low groove for inserting the positioning pin on the scrap edge shearing blade;

[0011] A pressing block is provided in the step high groove, and the pressing block is aligned from one side of the scrap edge shearing blade for pressing.

[0012] Furthermore, the pressing block is a wedge-shaped block.

[0013] Furthermore, the installation grooves are arranged obliquely and are distributed at equal intervals on the periphery of the fixing plate.

[0014] Furthermore, the pressing block and the step high groove are provided with corresponding fastening holes, and the two are connected by fasteners.

[0015] Furthermore, there are 10 installation slots, and the fasteners are bolts.

[0016] Furthermore, a through hole is provided at the center of the fixing plate, and a heat dissipation hole communicating with the through hole is provided at the bottom of the step low groove.

[0017] Furthermore, a connecting plate and a rotating shaft arranged on the connecting plate are provided at the end of the fixed disk, the rotating shaft extends into the through hole of the fixed disk, and a plurality of fan blades are provided around the rotating shaft.

[0018] Furthermore, a slot is provided on the end surface of the fixing plate, and the end of the connecting plate is clamped in the slot, and the two are fastened by bolts.

[0019] Furthermore, a protective cover is provided at the end of the fixed disk, and a gap is left between the protective cover and the end surface of the fixed disk.

[0020] Furthermore, the protective cover and the connecting plate are arranged at the same end of the fixing plate, and the protective cover is arranged on the outer side of the connecting plate.

[0021] 3. Beneficial effects

[0022] Compared with the prior art, the beneficial effects of the utility model are:

[0023] (1) The utility model discloses a rotary drum tooling for processing the cutting edge of a scrap edge shear. By setting a plurality of mounting grooves, a plurality of scrap edge shear blades can be fixed at the same time, and then the cutting edge can be rotary turned. While ensuring the processing accuracy of the cutting edge of the scrap edge shear blade, a plurality of scrap edge shear blades can be processed simultaneously, which can effectively improve the processing efficiency. In addition, by squeezing the side of the scrap edge shear blade with a clamping block, the stability of the scrap edge shear blade can be further improved to prevent it from loosening during processing and affecting the processing accuracy.

[0024] (2) The utility model provides a rotary drum tooling for processing the edge of a scrap edge shearing blade, wherein the scrap edge shearing blade is installed in a stepped low groove of a mounting groove, and a positioning hole is provided in the stepped low groove for inserting a positioning pin on the scrap edge shearing blade, thereby ensuring the accuracy of the mounting position of the scrap edge shearing blade.

[0025] (3) The utility model is a rotary drum tooling for processing the cutting edge of a scrap edge shear. A heat dissipation hole connected to the central through hole of a fixed disk is provided at the bottom of a step low groove for installing the scrap edge shear. At the same time, in conjunction with the setting of a heat dissipation mechanism, the scrap edge shear can be effectively cooled during processing to prevent thermal deformation and ensure the processing quality of the arc surface of the cutting edge.

[0026] (4) The utility model provides a rotary drum tooling for edge processing of shearing blades, which can effectively avoid the potential safety hazard caused by the splashing of iron chips from turning by setting a protective cover; at the same time, a gap is left between the protective cover and the end face of the fixed plate, which is also conducive to the dissipation of heat. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic structural diagram of a rotary drum tooling for edge processing of a shearing blade according to the utility model;

[0028] Figure 2 It is a structural schematic diagram of the fixed disk in the utility model;

[0029] Figure 3 This is a schematic diagram of the structure of the edge shearing blade in the utility model;

[0030] Figure 4 This is a schematic diagram of the structure of the compression block in the utility model;

[0031] Figure 5 It is a structural schematic diagram of the heat dissipation mechanism in the utility model;

[0032] Figure 6 It is a structural schematic diagram of the protective cover in the utility model;

[0033] In the figure: 1, fixing plate; 11, mounting slot; 12, positioning hole; 13, heat dissipation hole; 14, card slot;

[0034] 2. Edge cutting blade; 21. Positioning pin; 3. Pressing block; 31. Fastening hole;

[0035] 4. Heat dissipation mechanism; 41. Connecting plate; 42. Rotating shaft; 43. Fan blades; 5. Protective cover; 51. Bump. DETAILED DESCRIPTION

[0036] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0037] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0038] The utility model is further described below in conjunction with specific embodiments.

[0039] Example 1

[0040] like Figure 1 , Figure 2 As shown, a rotary drum tool for processing the edge of a shearing blade in this embodiment includes a fixed plate 1, and a plurality of mounting grooves 11 are provided in the circumference of the fixed plate 1.

[0041] The mounting groove 11 is a stepped groove, which includes a stepped low groove and a stepped high groove. The stepped low groove is used to accommodate the edge shearing blade 2 to be processed; the stepped high groove is equipped with a pressing block 3, which is aligned and pressed from one side of the edge shearing blade 2.

[0042] Compared with the traditional wire cutting technology, the rotary drum tooling of this embodiment can be directly fixed on the CNC lathe to turn the cutting edge, which effectively solves the problems of low traditional processing efficiency and poor arc surface processing quality.

[0043] Specifically, refer to Figure 3 , Figure 4 As shown, the pressing block 3 is a wedge-shaped block, and the pressing block 3 and the step high groove are provided with corresponding fastening holes 31, and the two are connected by fasteners.

[0044] In addition, in order to ensure the accuracy of the installation position of the scrap edge shearing blade 2 in the installation groove 11, a positioning pin 21 is provided on the scrap edge shearing blade 2, and a positioning hole 12 corresponding to the positioning pin 21 is provided in the step low groove. Through the mutual cooperation of the positioning pin 21 and the positioning hole 12, the accuracy of the position of the scrap edge shearing blade 2 in the installation groove 11 can be ensured.

[0045] Specifically in this embodiment, there are 10 installation grooves 11 , which are distributed on the outer circumference of the fixing plate 1 in an inclined manner and at equal intervals.

[0046] The fastener is a fastening bolt, and the fastening hole 31 provided on the step high groove is a threaded hole matched with the bolt.

[0047] The fixing plate 1 is made of alloy structural steel, such as 42CrMo, which has excellent mechanical properties and high strength, good hardenability and machinability, and has high yield strength, tensile strength and hardness. Due to its high chromium and molybdenum content, it also has good wear resistance, high temperature resistance and corrosion resistance.

[0048] The rotary drum tooling for processing the edge of the scrap edge shearing blade of this embodiment first places the scrap edge shearing blade 2 in the corresponding installation groove 11, and ensures that the positioning pin 21 is inserted into the corresponding positioning hole 12, so as to complete the precision positioning of the scrap edge shearing blade 2;

[0049] Next, the wedge block is fixed in the installation slot 11 by means of bolts, and the wedge block is squeezed by adjusting the bolts, thereby applying a lateral squeezing force to the edge scraping shear blade 2 to fix the shear blade.

[0050] Then, the rotary drum fixture with the shear blade clamped is fixed on the CNC lathe to turn the cutting edge, so that 10 disc shear blades can be processed at one time. After turning, the processed shear blade can be removed by loosening the bolts, and a new batch of shear blades to be processed can be re-clamped. The rotary drum fixture can realize the rapid clamping and disassembly of the workpiece, greatly improving the processing efficiency.

[0051] Example 2

[0052] Since the drum tooling processes a large number of cutting edges at one time and the turning speed is high, a large amount of heat is generated during the processing. If this heat cannot be removed in time, it will cause burns and cracks on the workpiece surface, which is not conducive to ensuring the quality of the edge arc processing. Therefore, it is necessary to improve the heat dissipation effect of the drum tooling to further ensure the processing effect and surface quality.

[0053] like Figure 1 , Figure 2 As shown, a through hole is opened at the center of the fixing plate 1, and a plurality of heat dissipation holes 13 are arranged on the peripheral wall of the through hole. The heat dissipation holes 13 penetrate the peripheral wall of the fixing plate 1 and are connected with the step low groove.

[0054] like Figure 5 As shown, a heat dissipation mechanism 4 is also provided in the through hole, and the heat dissipation mechanism 4 includes a connecting plate 41, a rotating shaft 42 and a fan blade 43. The connecting plate 41 is provided on the end surface of the fixed disk 1. One end of the rotating shaft 42 is provided on the connecting plate 41, and the other end extends into the central through hole of the fixed disk 1. A plurality of fan blades 43 are provided along the axial direction of the rotating shaft 42.

[0055] Specifically in this embodiment, a slot 14 is provided on the end surface of the fixing plate 1, and the end of the connecting plate 41 is clamped in the slot 14, and the two are fastened by bolts. At the same time, each step low groove is equipped with two heat dissipation holes 13 (distributed along the axial direction), and are respectively located on both sides of the positioning hole 12.

[0056] The rotary drum tooling of the present embodiment is used for processing the cutting edge of the shearing blade. Through the arrangement of the heat dissipation holes 13 and the heat dissipation mechanism 4, the rotary force of the machine tool shaft is utilized to realize rotation during the processing, so as to generate wind force and cool the workpiece through the heat dissipation holes 13 of the tooling, thereby preventing thermal deformation and ensuring the processing quality of the arc surface of the cutting edge.

[0057] In addition, the iron filings cut off during the drum tooling processing are easy to splash, thereby posing certain safety hazards. For this reason, in the present embodiment, a protective cover 5 is also provided at the end of the fixed disk 1.

[0058] Specifically, refer to Figure 1 , Figure 6 As shown, the protective cover 5 is provided with a protrusion 51 with a hole, and the protective cover 5 is arranged on the end surface of the fixing plate 1 by bolts and is located on the outer side of the connecting plate 41. Through the arrangement of the protrusion 51, a certain gap is left between the protective cover 5 and the end surface of the fixing plate 1, which is also conducive to the heat dissipation of the workpiece.

[0059] In addition, the length of the outer edge of the protective cover 5 needs to be greater than the length of the scrap shear blade 2 extending out of the fixed plate 1 to ensure that the flying iron chips can be stopped.

[0060] The above schematically describes the present invention and its implementation methods, which are not restrictive. The drawings show only one implementation method of the present invention, and the actual structure is not limited thereto. Therefore, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the present invention, they should all fall within the protection scope of the present invention.

Claims

1. A rotary drum tool for processing the cutting edge of a shearing blade, comprising a fixed plate (1), wherein a plurality of mounting grooves (11) are provided in the circumference of the fixed plate (1), and characterized in that: The installation groove (11) is a step groove, which includes a step low groove and a step high groove; wherein, The step low groove is used to accommodate the scrap edge shearing blade (2) to be processed, and a positioning hole (12) is provided in the step low groove for inserting a positioning pin (21) on the scrap edge shearing blade (2); A pressing block (3) is provided in the step high groove, and the pressing block (3) is aligned with one side of the scrap edge shearing blade (2) for pressing.

2. The rotary drum tooling for edge processing of shearing blades according to claim 1, characterized in that: The pressing block (3) is a wedge-shaped block.

3. The rotary drum tooling for edge processing of shearing blades according to claim 2 is characterized in that: The mounting grooves (11) are arranged obliquely and are distributed at equal intervals on the periphery of the fixing plate (1).

4. A rotary drum tool for processing the edge of a shearing blade according to any one of claims 1 to 3, characterized in that: The pressing block (3) and the step high groove are provided with corresponding fastening holes (31), and the two are connected by a fastener.

5. The rotary drum tooling for edge processing of shearing blades according to claim 4 is characterized in that: There are 10 installation slots (11), and the fasteners are bolts.

6. The rotary drum tooling for edge processing of shearing blades according to claim 5, characterized in that: A through hole is provided at the center of the fixing plate (1), and a heat dissipation hole (13) communicating with the through hole is provided at the bottom of the step low groove.

7. The rotary drum tooling for edge processing of shearing blades according to claim 6, characterized in that: A connecting plate (41) and a rotating shaft (42) arranged on the connecting plate (41) are provided at the end of the fixed disk (1); the rotating shaft (42) extends into a through hole of the fixed disk (1), and a plurality of fan blades (43) are provided in the circumferential direction of the rotating shaft (42).

8. The rotary drum tool for processing the edge of a shearing blade according to claim 7, characterized in that: The end surface of the fixing plate (1) is provided with a slot (14), the end of the connecting plate (41) is clamped in the slot (14), and the two are fastened by bolts.

9. The rotary drum tool for processing the edge of a shearing blade according to claim 7, characterized in that: A protective cover (5) is also provided at the end of the fixed disk (1), and a gap is left between the protective cover (5) and the end surface of the fixed disk (1).

10. The rotary drum tooling for edge processing of shearing blades according to claim 9, characterized in that: The protective cover (5) and the connecting plate (41) are arranged at the same end of the fixing plate (1), and the protective cover (5) is arranged on the outside of the connecting plate (41).

Citation Information

Patent Citations

  • Scrap cutter transverse radian turning tool

    CN107336045A