A PLC circuit board automatic welding device
By designing an automatic welding device for PLC circuit boards that include placing components and exhaust components, the shortcomings of existing devices in adjustment and flue gas treatment are solved, and stable welding of circuit boards of different specifications and effective filtration of flue gas is achieved.
Patent Information
- Application Number
- CN202421450636.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-24
AI Technical Summary
When the existing automatic welding devices are welded with circuit boards of different specifications, they cannot quickly match the adjustment fixture, which is troublesome to operate and does not have the ability to filter and discharge welding flue gas, resulting in workers' inhalation or air pollution.
An automatic welding device for PLC circuit board is designed, including placement components and smoke exhaust components. The placement assembly realizes clamping and adjustment of the circuit board through the cooperation of the worm, worm gear and bidirectional screw; the smoke exhaust assembly absorbs and filters welding flue gas through the air pump, conduit and filters.
It realizes rapid adjustment and stable welding of circuit boards of different specifications, improves welding quality and efficiency, and at the same time, filters flue gas, ensuring the health of workers and the safety of working environment.
Smart Images

Figure CN222711041U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the relevant field of circuit board welding, in particular to an automatic welding device for a PLC circuit board. Background Art
[0002] The PLC circuit board is the physical carrier of the programmable logic controller. It is mainly composed of power supply module, CPU module, digital input and output module, analog input and output module, communication module, base plate or guide rail, expansion cable, special module, etc. On the one hand, it is the signal loop input to the PLC, and on the other hand, it is the circuit output by the PLC to the control components. The PLC input and output circuits and components constitute a complete control system. The PLC circuit board usually needs to be welded during the production process;
[0003] The existing technology usually uses an automatic welding device to perform circuit board welding operations. However, the existing automatic welding device has a simple structure. Although it can limit the position of the circuit board, it does not have good adjustment capabilities. When facing the welding of circuit boards of different specifications, it is impossible to quickly match and adjust the clamp to the circuit board. The operation is more troublesome and delays the work progress. At the same time, the existing automatic welding device does not have the ability to filter and discharge welding fumes. Direct discharge of fumes can easily cause workers to inhale or air pollution problems. Therefore, we need to upgrade and transform the existing technology to overcome its existing problems and shortcomings. Utility Model Content
[0004] The utility model aims to provide a PLC circuit board automatic welding device to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A PLC circuit board automatic welding device is designed, including a device body, which includes a workbench, a placement component and a smoke exhaust component. A side bracket is provided on the outside of the workbench and an upper slide rail is provided on the top of the side bracket. A cylinder is installed at the front end of the upper slide rail and a welding head is connected to the lower end of the cylinder. Two groups of lower slide rails are provided on the surface of the workbench, the placement component is arranged on the lower slide rail, and the smoke exhaust component is arranged on one side of the workbench.
[0007] Furthermore, the placement component includes a placement table, a bidirectional screw is rotatably arranged inside the placement table and a worm wheel is fixed in the middle of the bidirectional screw, a worm is meshed at the lower end of the worm wheel and a knob is arranged at the outer end of the worm, and two sets of movable seats are threadedly connected to each other at both ends of the bidirectional screw.
[0008] Furthermore, the smoke exhaust component includes a water tank, a filter is provided at the upper end of the water tank and an air pump is installed on the filter, a conduit is connected to the upper end of the air pump and an air inlet head is provided at the other end of the conduit.
[0009] Furthermore, the placement table is slidably mounted on the lower slide rail, and the movable seat is configured as an L-shaped structure with a protective pad installed inside.
[0010] Furthermore, two groups of guide blocks are symmetrically arranged at the lower end of the movable seat, and two groups of guide grooves are opened on the placement table, and the guide blocks are slidably located in the guide grooves.
[0011] Furthermore, the lower end of the vacuum pump is connected to the water tank, the air inlet head is inclined toward the welding head and a fixing ring is provided on the outer side, and the fixing ring is fixed on the side wall of the welding head.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. The utility model is provided with a placement component, a placement table, a bidirectional screw, a worm gear, a worm, a knob, a movable seat, a protective pad, a guide block and a guide groove in the device. The worm and the worm gear cooperate to drive the bidirectional screw to rotate, and then drive the movable seats on both sides to move towards each other, so as to realize the clamping and fixing of the circuit board and the auxiliary support operation. It is suitable for the clamping operation of circuit boards of different specifications and the adjustment operation is simple, which is convenient for maintaining the welding stability of the circuit board and improves the practicality of the device.
[0014] 2. The utility model is provided with a smoke exhaust component, a water tank, a filter, an air pump, a duct, an air inlet head and a fixed ring in the device. The air pump, the duct and the air inlet head are used to conveniently pump the welding fume into the water tank, and the fume is treated by the cooperation of the neutralizing liquid in the water tank and the filter, so that the welding fume can be adsorbed and double filtered, which makes it convenient to maintain the safety of exhausting the fume, avoid the health effects of workers inhaling the fume, and effectively improve the environmental protection of the device.
[0015] With reference to the following description and drawings, specific embodiments of the present invention are disclosed in detail, indicating the manner in which the principles of the present invention can be adopted. It should be understood that the embodiments of the present invention are not limited in scope. Within the spirit and scope of the appended claims, the embodiments of the present invention include many changes, modifications and equivalents. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0017] Figure 1The overall structure diagram of a PLC circuit board automatic welding device according to the utility model is shown;
[0018] Figure 2 The following is a schematic diagram of the working structure of a PLC circuit board automatic welding device according to the utility model;
[0019] Figure 3 This is an exploded view of the placement components of a PLC circuit board automatic welding device according to the utility model;
[0020] Figure 4 The utility model is a schematic diagram of a smoke exhaust component of a PLC circuit board automatic welding device.
[0021] In the figure: 1. Device body; 2. Workbench; 3. Side bracket; 4. Upper slide rail; 5. Cylinder; 6. Welding head; 7. Lower slide rail; 8. Placement assembly; 81. Placement table; 82. Bidirectional screw; 83. Worm gear; 84. Worm; 85. Knob; 86. Moving seat; 87. Protective pad; 88. Guide block; 89. Guide groove; 9. Smoke exhaust assembly; 91. Water tank; 92. Filter; 93. Vacuum pump; 94. Conduit; 95. Inlet head; 96. Fixing ring. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1 As shown in Figure 4, the present embodiment provides a design of an automatic welding device for a PLC circuit board, including a device body 1, wherein the device body 1 includes a workbench 2, a placement component 8 and a smoke exhaust component 9, a side bracket 3 is provided on the outside of the workbench 2 and an upper slide rail 4 is provided on the top of the side bracket 3, a cylinder 5 is installed at the front end of the upper slide rail 4 and a welding head 6 is connected to the lower end of the cylinder 5, two sets of lower slide rails 7 are provided on the surface of the workbench 2, the placement component 8 is arranged on the lower slide rail 7, and the smoke exhaust component 9 is arranged on one side of the workbench 2.
[0024] Preferably, the placement assembly 8 includes a placement table 81, a bidirectional screw 82 is rotatably arranged inside the placement table 81, a worm wheel 83 is fixed in the middle of the bidirectional screw 82, a worm 84 is meshed at the lower end of the worm wheel 83, and a knob 85 is arranged at the outer end of the worm 84, two sets of moving seats 86 are screwed oppositely at both ends of the bidirectional screw 82, the placement table 81 is slidably installed on the lower rail 7, the moving seat 86 is set to an L-shaped structure and a protective pad 87 is installed on the inner side, two sets of guide blocks 88 are symmetrically arranged at the lower end of the moving seat 86, two sets of guide grooves 89 are opened on the placement table 81, and the guide blocks 88 are slidably located in the guide grooves 89;
[0025] The knob 85 can be used to control the rotation of the worm 84, and the cooperation between the worm 84 and the worm wheel 83 can drive the bidirectional screw 82 to rotate. The bidirectional screw 82 can lead the movable seats 86 screwed on both sides to move in opposite directions, and the movable seats 86 can clamp and support the circuit board, so as to maintain the stability of the circuit board welding and ensure the welding quality.
[0026] Preferably, the smoke exhaust assembly 9 includes a water storage tank 91, a filter screen 92 is provided at the upper end of the water storage tank 91, and an air pump 93 is installed on the filter screen 92, a conduit 94 is connected to the upper end of the air pump 93, and an air inlet head 95 is provided at the other end of the conduit 94, the lower end of the air pump 93 is connected to the water storage tank 91, the air inlet head 95 is inclined toward the welding head 6 and a fixing ring 96 is provided on the outer side, and the fixing ring 96 is fixed on the side wall of the welding head 6;
[0027] Through the cooperation of the vacuum pump 93, the conduit 94 and the air inlet head 95, the smoke gas generated by welding can be absorbed, and then it is conducted to the lower water tank 91 through the vacuum pump 93. The gas is neutralized by the neutralizing liquid in the water tank 91, and then the gas is filtered and discharged through the upper filter screen 92, which effectively improves the environmental protection of the device.
[0028] The use principle and use process of the utility model are as follows: when in use, the circuit board can be placed on a placement table 81 on one side, and the worm 84 can be controlled to rotate by the knob 85. The worm 84 drives the worm wheel 83 and the bidirectional screw 82 to rotate synchronously, and the bidirectional screw 82 can bring the movable seats 86 screwed on both sides to move in opposite directions, so that the movable seats 86 can clamp the circuit board and the lower end parts are supported on the lower ends of both sides of the circuit board, which can effectively maintain the stability of the circuit board, facilitate the improvement of its welding quality and efficiency, and can adapt to the clamping operation of circuit boards of multiple sizes. The operation is simple and convenient. When welding the circuit board, the vacuum pump 93 on one side can be turned on, and the welding fume can be extracted and pumped into the water tank 91 through the air inlet head 95 and the conduit 94. The fume contacts the neutralizing liquid in the water tank 91 for neutralization and filtration, and then the gas leaves the water surface and passes through the filter 92 for filtration again, and finally is discharged from the water tank 91, which can realize environmentally friendly filtration treatment of welding fume, facilitate the maintenance of a healthy and safe working environment, and prevent workers from inhaling fume.
[0029] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0030] In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
Claims
1. A PLC circuit board automatic welding device, characterized in that: The invention comprises a device body (1), wherein the device body (1) contains a workbench (2), a placement component (8) and a smoke exhaust component (9); a side bracket (3) is arranged on the outside of the workbench (2), and an upper slide rail (4) is arranged on the top of the side bracket (3); a cylinder (5) is installed at the front end of the upper slide rail (4), and a welding head (6) is connected to the lower end of the cylinder (5); two groups of lower slide rails (7) are arranged on the surface of the workbench (2); the placement component (8) is arranged on the lower slide rail (7), and the smoke exhaust component (9) is arranged on one side of the workbench (2).
2. A PLC circuit board automatic welding device according to claim 1, characterized in that: The placement assembly (8) comprises a placement platform (81), a bidirectional screw (82) is rotatably arranged inside the placement platform (81), a worm wheel (83) is fixed in the middle of the bidirectional screw (82), a worm (84) is meshed at the lower end of the worm wheel (83), and a knob (85) is arranged at the outer end of the worm (84), and two sets of movable seats (86) are screwed oppositely at both ends of the bidirectional screw (82).
3. The automatic welding device for a PLC circuit board according to claim 1 is characterized in that: The smoke exhaust component (9) comprises a water storage tank (91), a filter screen (92) is provided at the upper end of the water storage tank (91), and an air pump (93) is installed on the filter screen (92), the upper end of the air pump (93) is connected to a conduit (94), and the other end of the conduit (94) is provided with an air intake head (95).
4. The automatic welding device for a PLC circuit board according to claim 2 is characterized in that: The placement platform (81) is slidably mounted on the lower slide rail (7), and the movable seat (86) is configured as an L-shaped structure with a protective pad (87) mounted on the inner side.
5. The automatic welding device for a PLC circuit board according to claim 2 is characterized in that: Two groups of guide blocks (88) are symmetrically arranged at the lower end of the movable seat (86), and two groups of guide grooves (89) are opened on the placement platform (81), and the guide blocks (88) are slidably located in the guide grooves (89).
6. The automatic welding device for a PLC circuit board according to claim 3 is characterized in that: The lower end of the air pump (93) is connected to the water storage tank (91), the air inlet head (95) is inclined toward the welding head (6) and is sleeved with a fixing ring (96) on the outer side, and the fixing ring (96) is fixed on the side wall of the welding head (6).