A WiFi antenna PCB board and antenna welding tool
By designing a WiFi antenna PCB board and antenna welding tool including a base, a placement groove, a positioning groove, a pressing device and a pre-cut device, the problems of low efficiency and easy damage in the prior art are solved, and efficient and safe separation of antenna welding and PCB board are achieved.
Patent Information
- Application Number
- CN202420791941.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-16
AI Technical Summary
When processing existing WIFI antennas, the antennas are manually soldered onto the PCB board group one by one, which is time-consuming and labor-intensive, and inefficient. After welding, it is easy to damage the PCB board or antenna by manually breaking it.
A WiFi antenna PCB board and antenna welding tool is designed, including a base, a placement groove, a positioning groove, a compression device and a pre-cut device. These components are used to realize the positioning, fixing and batch welding of the antenna, and the formation of pre-break marks of the PCB board, which facilitates subsequent breakage.
It improves the efficiency of antenna welding, avoids damage to PCB board or antenna caused by force breaking after welding, and is easy to operate and safe.
Smart Images

Figure CN222711172U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wireless communication accessories processing, in particular to a WiFi antenna PCB board and antenna welding tool. Background Art
[0002] With the rapid development of the information society, wireless devices have also been rapidly developed and applied. Antennas are an essential component in radio equipment for transmitting or receiving electromagnetic waves. They are widely used in communication engineering systems such as radio communications, broadcasting, television and navigation. At present, the WIFI antennas on the market are basically composed of a PCB board (circuit board) and an antenna with a spiral inductor through welding. At present, the antenna is generally manually clamped with insulating clips or insulating tweezers and welded on the PCB board group one by one. After the welding is completed, the PCB boards are broken and separated. The production efficiency is low, and the welding is easy to be skewed and not firm. At the same time, it is difficult to break and separate, and it is easy to damage the PCB board or antenna by excessive force, affecting normal use. Utility Model Content
[0003] The utility model aims to provide a WiFi antenna PCB board and antenna welding tooling to solve the problem that in the existing WiFi antenna processing, the antennas are manually welded to the PCB board group one by one, which is time-consuming, labor-intensive and inefficient, and the PCB board or the antenna is easily damaged by manually breaking it after welding.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a WiFi antenna PCB board and antenna welding tool, including a base, a placement groove arranged on the upper end surface of the base for clamping the antenna, the placement groove includes a first straight rod placement area adapted to the straight rod part of the antenna welding end, a spiral portion placement area adapted to the spiral portion of the antenna, and a second straight rod placement area adapted to the straight rod part of the antenna signal transmission end, and the end of the second straight rod placement area away from the spiral portion placement area passes through the side wall of the base, a positioning block is arranged on the side wall of one end of the base located in the second straight rod placement area, a positioning groove for clamping the PCB board group is arranged on one end of the base located in the first straight rod placement area, and the positioning groove is connected with the placement groove, the placement groove corresponds to the PCB board in the positioning groove one by one, a clamping device for clamping the antenna is arranged on the base above the placement groove, and a pre-cutting device for forming pre-cutting marks on the PCB board group is also arranged on the base above the positioning groove;
[0005] Furthermore, the pre-cutting device includes a knife seat that can move up and down, a group of blades arranged on the knife seat, each blade is located in the middle of two adjacent PCB boards and is arranged parallel to the length direction of the PCB boards. The pre-cutting device also includes a group of guide columns arranged on the base and located on both sides of the positioning groove, and the guide columns are straight rod structures. The knife seat is provided with guide holes adapted to the guide columns.
[0006] To prevent the antenna from tilting during welding, the clamping device includes a pressing plate hinged on the base and located above the mounting groove, a hinge arranged at one end of the pressing plate and connected to the base, the other end extending out of the side wall of the base, and a locking structure arranged at the other end, and the lower end of the pressing plate is also provided with a yield groove adapted to the spiral part of the antenna.
[0007] Preferably, the locking structure includes a first magnet arranged on the pressure plate, and a second magnet arranged on the base corresponding to the first magnet.
[0008] In order to facilitate taking and placing the antenna, a taking and placing groove for taking and placing the antenna is arranged on the base, and the taking and placing groove is communicated with the positioning groove.
[0009] In order to facilitate the taking and placing of the PCB board group, a taking and placing notch is arranged on the base for facilitating the taking and placing of the PCB board group, and the taking and placing notch is communicated with the positioning groove.
[0010] The beneficial effects of the utility model are as follows: the utility model can align the welding ends of multiple antennas with the welding areas on each PCB board respectively through the arrangement groove and the positioning groove, and fix the antenna in the arrangement groove through the clamping device, and then perform batch welding by the welding equipment, thereby effectively improving the welding efficiency; the utility model can also cut pre-cutting marks on the PCB group through the pre-cutting device, so that each PCB board can be easily broken and separated from the pre-cutting marks after welding, and it can avoid that the PCB board is deformed by excessive force and damages the PCB board or the antenna. At the same time, the pressing plate adopts a hinged manner, and the pressing plate is adsorbed on the antenna through the interaction of the first magnet and the second magnet, which is easy to operate; the knife seat is inserted into the straight rod-shaped guide column through the guide hole, and the guide column can play a role in positioning and guiding, preventing the blade from cutting crookedly, and after the pre-cutting is completed, the knife seat can be pulled out from the guide column, so as not to interfere with the welding operation. In addition, the antenna can be easily picked up and placed by setting the pick-up and placement groove, and the PCB board group can be easily picked up and placed by setting the pick-up and placement notch.
[0011] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0013] Figure 2 It is the front view of the utility model.
[0014] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model with the pressing plate opened and the knife seat removed.
[0015] Figure 4 It is a structural schematic diagram of the knife holder in the utility model.
[0016] Figure 5 It is a schematic diagram of the clamping of the antenna and the PCB board assembly in the utility model. DETAILED DESCRIPTION
[0017] Examples, such as Figure 1-5 As shown, a WiFi antenna PCB board and antenna welding tool is used to clamp antennas and PCB board groups in batches for batch welding, and cut pre-cut marks between each PCB board for easy breaking. The above antenna is a copper wire with a spiral shape, and the antenna includes an antenna spiral part 102, an antenna welding end straight rod part 101 arranged at one end of the antenna spiral part 102, and an antenna signal transmission end straight rod part 103 arranged at the other end of the antenna spiral part 102; the above PCB board group is a group of PCB boards connected in sequence.
[0018] The specific structure of the utility model is as follows:
[0019] The invention comprises a base 1, and a placement groove 2 for clamping an antenna on the base 1, wherein the placement groove 2 comprises a first straight rod placement area 21 adapted to the straight rod portion 101 of the antenna welding end, a spiral portion placement area 22 adapted to the spiral portion 102 of the antenna, and a second straight rod placement area 23 adapted to the straight rod portion 103 of the antenna signal transmission end. The first straight rod placement area 21, the spiral portion placement area 22 and the second straight rod placement area 23 are coaxially arranged, and all three are rectangular grooves that are easy to process. The groove length of the first straight rod placement area 21 is shorter than the length of the straight rod portion 101 of the antenna welding end, the groove width is slightly larger than the diameter of the straight rod portion 101 of the antenna welding end, and the groove depth is larger than the radius of the straight rod portion 101 of the antenna welding end and smaller than the diameter of the straight rod portion 101 of the antenna welding end, so as to ensure that there is a gap between the two sides of the straight rod portion 101 of the antenna welding end and the first straight rod placement area 21 for easy access, and at the same time ensure that the straight rod portion 101 of the antenna welding end is exposed from the upper end surface of the base 1; the groove length of the second straight rod placement area 23 is shorter than the length of the straight rod portion 103 of the antenna signal transmission end, and the dimensional requirements of the groove depth and groove width are the same as those of the first straight rod placement area 21; because there will be errors in the size of the spiral portion machined on the copper wire, the groove length, groove depth and groove width of the spiral portion placement area 22 are all larger than the outer dimensions of the antenna spiral portion 102, and the antenna can be positioned by completely avoiding the first straight rod placement area 21 and the second straight rod placement area 23. The end of the second straight rod placement area 23 away from the spiral portion placement area 22 penetrates the side wall of the base 1. A positioning block 4 is provided on the side wall of one end of the second straight rod placement area 23 on the base 1. When placing, the end of the straight rod portion 103 at the antenna signal transmission end is placed against the positioning block 4, and the positioning block 4 serves as a reference surface. To facilitate the placement of the antenna, a placement slot 7 for placing the antenna is also provided on the base 1. The placement slot 7 is connected to the placement slot 2 and is located below the second straight rod placement area 23.
[0020] Before placing the antenna, the PCB board group must be placed first. A positioning groove 3 for clamping the PCB board group is provided at one end of the base 1 located in the first straight rod placement area 21. The positioning groove 3 is connected to the placement groove 2. Each placement groove 2 corresponds to each PCB board in the positioning groove 3, and the two are arranged in parallel. The groove depth of the positioning groove 3 is the sum of the groove depth of the first straight rod placement area 21 and the thickness of the PCB board. The base 1 is also provided with a placement notch 8 for facilitating the placement of the PCB board group. The placement notch 8 is connected to the positioning groove 3. The antenna is placed in the placement groove 2, and the end of the straight rod portion 101 of the antenna welding end extends out of the first straight rod placement area 21 and is located above the PCB board welding area 301, and is attached to the PCB board.
[0021] In order to prevent the antenna from being skewed, a clamping device 5 for clamping the antenna is provided on the base 1 above the placement groove 2, and the antenna is fixed in the placement groove 2 by the clamping device 5 and then welded. The clamping device 5 includes a pressing plate 51 hinged on the base 1 and located above the placement groove 2, a hinge 52 provided at one end of the pressing plate 51 and connected to the base 1, and the other end extends out of the side wall of the base 1 to facilitate opening the pressing plate 51, and a locking structure 53 is provided at the other end, and a clearance groove 511 adapted to the spiral part of the antenna is also provided at the lower end of the pressing plate 51. The locking structure 53 includes a first magnet 531 provided on the pressing plate 51, and a second magnet 532 provided on the base 1 and corresponding to the first magnet 531. After the PCB board assembly and the antenna are placed, the pressing plate 51 is closed, and the lower end surface of the pressing plate 51 is pressed on the straight rod portion 101 of the antenna welding end and the straight rod portion 103 of the antenna signal transmission end, and the pressing plate 51 is adsorbed by the suction force between the first magnet 531 and the second magnet 532, so that the antenna is firmly fixed in the placement groove 2.
[0022] In order to facilitate breaking and separating each PCB board, a pre-cutting device 6 for forming pre-cutting marks on the PCB board group is also provided on the base 1 above the positioning groove 3. The pre-cutting device 6 includes a knife seat 61 which can move up and down, and a group of blades 62 arranged on the knife seat 61. Each blade 62 is located in the middle of two adjacent PCB boards and is arranged parallel to the length direction of the PCB board. The length of the blade 62 is adapted to the length of the PCB board. The pre-cutting device 6 also includes a group of guide columns 63 arranged on the base 1 and located on both sides of the positioning groove 3, and the guide columns 63 are straight rod structures. The knife seat 61 is provided with guide holes 611 adapted to the guide columns 63. During operation, the blade 62 of the knife holder 61 is inserted downward through the guide hole 611 and onto the guide column 63, and is pressed downward, so that the blade 62 cuts a pre-cut mark on the PCB board assembly, and the operator can use the pre-cut mark to easily break and separate each PCB board. After cutting, the knife holder 61 is pulled out of the guide column 63 and put aside, so as not to interfere with the welding operation. It should be noted that the pre-cut operation can be completed before or after welding, and has no effect on welding.
[0023] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model; or the above concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims
1. A WiFi antenna PCB board and antenna welding tool, characterized by: The invention comprises a base (1), and a placement groove (2) for clamping an antenna arranged on the upper end surface of the base (1), wherein the placement groove (2) comprises a first straight rod placement area (21) adapted to the straight rod part of the antenna welding end, a spiral part placement area (22) adapted to the spiral part of the antenna, and a second straight rod placement area (23) adapted to the straight rod part of the antenna signal transmission end, and the end of the second straight rod placement area (23) away from the spiral part placement area (22) passes through the side wall of the base (1), and the base (1) is provided with a side wall at one end of the second straight rod placement area (23). A positioning block (4) is provided, a positioning groove (3) for clamping a PCB board group is provided on one end of the base (1) located in the first straight rod placement area (21), and the positioning groove (3) is connected to the placement groove (2), and the placement groove (2) corresponds to the PCB board in the positioning groove (3) one by one, a pressing device (5) for pressing the antenna is provided on the base (1) above the placement groove (2), and a pre-cutting device (6) for forming a pre-cutting mark on the PCB board group is also provided on the base (1) above the positioning groove (3); The pre-cutting device (6) comprises a knife seat (61) movable up and down, a group of blades (62) arranged on the knife seat (61), each blade (62) is located between two adjacent PCB boards and is arranged parallel to the length direction of the PCB boards. The pre-cutting device (6) also comprises a group of guide columns (63) arranged on the base (1) and located on both sides of the positioning groove (3), and the guide columns (63) are straight rod structures. The knife seat (61) is provided with guide holes (611) adapted to the guide columns (63).
2. The WiFi antenna PCB board and antenna welding tool as claimed in claim 1, characterized in that: The clamping device (5) comprises a pressing plate (51) hinged on the base (1) and located above the placement groove (2), a hinge (52) arranged at one end of the pressing plate (51) and connected to the base (1), the other end extending out of the side wall of the base (1), and the other end being provided with a locking structure (53), and the lower end of the pressing plate (51) is also provided with a clearance groove (511) adapted to the spiral part of the antenna.
3. The WiFi antenna PCB board and antenna welding tool as claimed in claim 2, characterized in that: The locking structure (53) comprises a first magnet (531) arranged on the pressure plate (51), and a second magnet (532) arranged on the base (1) and corresponding to the first magnet (531).
4. The WiFi antenna PCB board and antenna welding tool as claimed in claim 1, characterized in that: The base (1) is provided with a placement slot (7) for placing and taking the antenna, and the placement slot (7) is connected to the positioning slot (3).
5. The WiFi antenna PCB board and antenna welding tool as claimed in claim 1, characterized in that: The base (1) is provided with a placement notch (8) for facilitating placement of the PCB board assembly, and the placement notch (8) is connected to the positioning groove (3).