A high frequency welding device for welding welding gun cables and joints

Abstract

The utility model relates to the technical field of welding guns, and in particular to a high-frequency welding device for welding a welding gun cable and a joint; the device comprises a heating module and a welding position adjustment module; the welding gun joint and the welding gun cable are connected by a buckle tube; the welding position adjustment module adjusts and fixes the position of the welding gun joint; the solder is arranged on the outer surface of the welding gun joint close to the position of the copper wire of the welding gun cable; the heating module heats the structure of the solder, so as to achieve the effect of applying the welding process to the connection between the cable and the joint, increasing the contact area of ​​the connection and reducing the resistance of the connection; reducing energy loss and improving work efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of welding guns, in particular to a high-frequency welding device for welding welding gun cables and joints. Background Art

[0002] As one of the most energy-consuming equipment in the manufacturing industry, the importance of energy conservation and emission reduction of welding and cutting guns is becoming increasingly prominent. The demand for more energy-saving and environmentally friendly welding and cutting guns will continue to increase to meet the requirements of environmental regulations and corporate social responsibility. Therefore, improving the energy efficiency of welding and cutting guns can bring multiple benefits, not only helping to improve production efficiency and reduce production costs, but also improving product quality, reducing environmental impact, and improving the working conditions of operators.

[0003] Conventional welding gun cables and connectors are connected by crimping. Due to the technical defects of crimping, the connection area at the crimping point is reduced and the resistance is increased. During use, the loss of electrical energy is increased, and the temperature of the connection is accelerated, resulting in the operator being unable to work for a long time and reducing work efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a high-frequency welding device for welding welding gun cables and joints in view of the defects existing in the prior art, so as to achieve the effect of applying the welding process to the connection between the cable and the joint, increasing the contact area of ​​the connection and reducing the resistance of the connection; reducing energy loss and improving work efficiency.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a high-frequency welding device for welding a welding gun cable and a joint, comprising a heating module and a welding position adjustment module; the welding gun joint and the welding gun cable are connected by a buckle tube; the welding position adjustment module adjusts and fixes the position of the welding gun joint; the solder is arranged on the outer surface of the welding gun joint close to the position of the copper wire of the welding gun cable; the heating module heats the solder.

[0006] Furthermore, the welding position adjustment module includes a fixing bracket, an adjustment fixing screw, an adjustment bracket, a fixing screw, an adjustment rod fixing bracket and a welding position adjustment rod.

[0007] Furthermore, the adjusting bracket is arranged on the fixing bracket so as to be movable up and down and rotationally through the adjusting fixing screw.

[0008] Furthermore, the adjusting rod fixing frame is movably fixed on the adjusting bracket by the fixing screw.

[0009] Furthermore, the welding position adjustment rod is vertically arranged on the adjustment rod fixing frame, and the welding gun joint abuts against the welding position adjustment rod and remains fixed.

[0010] Furthermore, the heating tube of the heating module forms a ring-shaped heating area.

[0011] Furthermore, the diameter of the ring-shaped heating area is larger than the diameter of the welding position between the welding gun joint where the solder is placed and the welding gun cable.

[0012] The invention comprises a heating module and a welding position adjustment module; the welding gun joint and the welding gun cable are connected by a buckle tube; the welding position adjustment module adjusts and fixes the position of the welding gun joint; the solder is arranged on the outer surface of the welding gun joint close to the copper wire of the welding gun cable; the heating module heats the solder structure, so as to achieve the effect of applying the welding process to the connection between the cable and the joint, which can increase the contact area of ​​the connection and reduce the resistance of the connection; it can reduce energy loss and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a schematic diagram of a high-frequency welding device for welding welding gun cables and joints of the utility model;

[0015] Figure 2 This is a schematic diagram of a welding position adjustment module of the utility model;

[0016] Figure 3 This is a schematic diagram of the initial position of the solder of the present utility model;

[0017] Figure 4 This is a schematic diagram of the position of the solder of the utility model after welding is completed;

[0018] Reference numerals:

[0019] Heating module 1, heating area 1-1, welding position adjustment module 2, fixing bracket 2-1, adjustment fixing screw 2-2, adjustment bracket 2-3, fixing screw 2-4, adjustment rod fixing bracket 2-5, welding position adjustment rod 2-6, welding gun connector 3, welding gun cable 4, buckle tube 5, solder 6. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] In the description of the present invention, it should be noted that the directions or positional relationships indicated by “center”, “up”, “down”, “left”, “right”, “vertical”, “horizontal”, “inside” and “outside”, etc., are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0022] A high frequency welding device for welding welding gun cables and joints, such as Figure 1 , 2 As shown, it includes a heating module 1 and a welding position adjustment module 2; the welding gun connector 3 is connected to the welding gun cable 4 through a buckle tube 5; the welding position adjustment module 2 adjusts and fixes the position of the welding gun connector 3; the solder 6 is arranged on the outer surface of the welding gun connector 3 close to the copper wire position of the welding gun cable 4; the heating module 1 heats the solder 6.

[0023] Specifically, the method comprises a heating module 1 and a welding position adjustment module 2; a welding gun connector 3 is connected to a welding gun cable 4 through a buckle tube 5; the welding position adjustment module 2 adjusts and fixes the position of the welding gun connector 3; the solder 6 is arranged on the outer surface of the welding gun connector 3 close to the copper wire position of the welding gun cable 4; the heating module 1 heats the solder 6 to improve the welding quality, and realizes uniform heating and melting of the welding gun cable and the connector through the skin effect and adjacent effect generated by the high-frequency current, thereby avoiding the problems of reduced connection area and increased resistance, and in the welding process, high-frequency welding can ensure the welding The material forms a good metallurgical bond with the cable and the joint, reducing welding defects and improving welding quality. At the same time, it significantly shortens the welding time and improves production efficiency. The welding position adjustment module can accurately adjust the position of the welding gun joint and the welding gun cable to achieve automatic welding and further improve operational efficiency. At the same time, the non-contact heating method is adopted to avoid the health effects of open flames and smoke on operators. The welding position adjustment module allows operators to operate away from the welding area, reducing operational risks, thereby heating the solder with high-frequency current, achieving uniform heating and melting of the welding joint, and improving welding quality and efficiency. At the same time, the high-frequency welding device has the advantages of energy saving and environmental protection, simple and safe operation, and further meets the manufacturing industry's demand for more energy saving and environmental protection.

[0024] As a preferred embodiment of the above, Figure 1 , 2 As shown, the welding position adjustment module 2 includes a fixing bracket 2-1, an adjustment fixing screw 2-2, an adjustment bracket 2-3, a fixing screw 2-4, an adjustment rod fixing bracket 2-5 and a welding position adjustment rod 2-6.

[0025] Specifically, the welding position adjustment module 2 includes a fixed bracket 2-1, an adjustment fixing screw 2-2, an adjustment bracket 2-3, a fixing screw 2-4, an adjustment rod fixing bracket 2-5 and a welding position adjustment rod 2-6, so that the fixed bracket serves as the basis of the entire welding position adjustment module 2, provides stable support for other components, and ensures sufficient strength and stability to withstand various forces and vibrations during welding. By adjusting the adjustment fixing screw 2-2, the height and angle of the adjustment bracket can be changed to meet the requirements of different welding positions. By adjusting the fixing screw 2-2, the adjustment bracket 2-3 can be moved up and down and rotated on the fixed bracket 2-1, thereby achieving precise adjustment of the welding position. Further, by adjusting the fixing screw 2-4, the position of the adjustment rod fixing bracket 2-5 on the adjustment bracket 2-3 can be adjusted to meet different welding requirements so that the welding gun joint can be accurately aligned with the welding position.

[0026] As a preferred embodiment of the above, Figure 1 As shown, the adjusting bracket 2-3 is arranged on the fixing bracket 2-1 so as to be movable up and down and rotatably through the adjusting fixing screw 2-2.

[0027] Specifically, the structure that the adjusting bracket 2-3 can move up and down and rotate on the fixed bracket 2-1 through the adjusting fixing screw 2-2 is set, and the adjusting bracket 2-3 can realize the up and down and rotation movement on the fixed bracket 2-1 through the adjusting fixing screw 2-2, so that the welding position can be flexibly adjusted as needed. When it is necessary to adjust the height of the welding gun joint, the connection between it and the fixed bracket 2-1 can be loosened or tightened by rotating the adjusting fixing screw 2-2. After loosening, the adjusting bracket 2-3 can move up and down along the guide structure of the fixed bracket 2-1. After moving to the desired position, the adjusting fixing screw 2-2 is rotated again to tighten the connection to ensure the stability of the adjusting bracket 2-3. The adjusting fixing screw 2-2 ensures the stability and adjustment accuracy of the adjusting bracket 2-3, and provides reliable support and positioning for the welding process.

[0028] As a preferred embodiment of the above, Figure 1 As shown, the adjusting rod fixing frame 2-5 is movably fixed on the adjusting bracket 2-3 by the fixing screw 2-4.

[0029] Specifically, the adjusting rod fixing frame 2-5 is movably fixed to the adjusting bracket 2-3 through the fixing screw 2-4, and is movably fixed to the adjusting bracket 2-3 through the fixing screw 2-4, so that the position and angle of the adjusting rod fixing frame can be flexibly adjusted according to welding requirements. By adjusting the tightness of the fixing screw 2-4, the mobility of the adjusting rod fixing frame can be accurately controlled, thereby ensuring the accuracy and stability of the welding position. During the adjustment process, attention should be paid to the tightening force of the fixing screw 2-4 and the material processing accuracy to ensure the safety and stability of the welding process.

[0030] As a preferred embodiment of the above, Figure 2 As shown, the welding position adjusting rod 2-6 is vertically arranged on the adjusting rod fixing frame 2-5, and the welding gun joint 3 is against the welding position adjusting rod 2-6 and remains fixed.

[0031] Specifically, the welding position adjusting rod 2-6 is vertically arranged on the adjusting rod fixing frame 2-5, and the welding gun joint 3 is against the welding position adjusting rod 2-6 and maintains a fixed structure, thereby allowing the position and angle of the welding gun joint to be flexibly adjusted, and precise control is achieved through the fixing screws to ensure the stability and safety of the welding process.

[0032] As a preferred embodiment of the above, Figure 1 As shown, the heating tube of the heating module 1 forms a ring-shaped heating area 1-1.

[0033] Specifically, a ring-shaped heating area 1-1 structure is formed by the heating tube of the heating module 1 to avoid local overheating or overcooling, thereby improving the quality and stability of the heating process, and can also better cooperate with the annular solder 6 arranged on the outer surface of the welding gun joint 3 close to the copper wire position of the welding gun cable 4.

[0034] As a preferred embodiment of the above embodiment, as shown in the figure, the diameter of the ring-shaped heating area 1-1 is larger than the diameter of the welding position between the welding gun joint 3 where the solder 6 is placed and the welding gun cable 4.

[0035] Specifically, the diameter of the ring-shaped heating area 1-1 is larger than the diameter of the welding position of the welding gun joint 3 where the solder 6 is placed and the welding gun cable 4, so as to better match the annular solder 6 arranged on the outer surface of the welding gun joint 3 close to the copper wire position of the welding gun cable 4 and perform a heating treatment on it.

[0036] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A high frequency welding device for welding welding gun cables and joints, characterized in that: It comprises a heating module (1) and a welding position adjustment module (2); The welding gun connector (3) is connected to the welding gun cable (4) via a buckle tube (5); The welding position adjustment module (2) adjusts and fixes the position of the welding gun joint (3); The solder (6) is arranged on the outer surface of the welding gun joint (3) close to the copper wire of the welding gun cable (4); The heating module (1) heats the solder (6).

2. The high-frequency welding device for welding welding gun cables and joints according to claim 1, characterized in that: The welding position adjustment module (2) comprises a fixing bracket (2-1), an adjustment fixing screw (2-2), an adjustment bracket (2-3), a fixing screw (2-4), an adjustment rod fixing bracket (2-5) and a welding position adjustment rod (2-6).

3. The high-frequency welding device for welding welding gun cables and joints according to claim 2, characterized in that: The adjusting bracket (2-3) is arranged on the fixing bracket (2-1) so as to be movable up and down and rotatably via the adjusting fixing screw (2-2).

4. The high-frequency welding device for welding welding gun cables and joints according to claim 3, characterized in that: The adjusting rod fixing frame (2-5) is movably fixed on the adjusting bracket (2-3) via the fixing screw (2-4).

5. The high frequency welding device for welding welding gun cables and joints according to claim 4, characterized in that: The welding position adjustment rod (2-6) is vertically arranged on the adjustment rod fixing frame (2-5), and the welding gun joint (3) abuts against the welding position adjustment rod (2-6) and remains fixed.

6. The high frequency welding device for welding welding gun cables and joints according to claim 1, characterized in that: The heating tube of the heating module (1) forms a ring-shaped heating area (1-1).

7. The high frequency welding device for welding welding gun cables and joints according to claim 6, characterized in that: The area diameter of the ring-shaped heating area (1-1) is larger than the area diameter of the welding position of the welding gun joint (3) where the solder (6) is placed and the welding gun cable (4).

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