A silent box for variable frequency generating electric welding machine

By using traditional bent pipe to make the cover design of the frame, the top cover and side panel body, the cost and complex assembly of the variable frequency generator welding machine is solved, and cost control and convenient assembly are achieved.

CN222711192UActive Publication Date: 2025-04-04CHONGQING CAMEL POWER MACHINERY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420749226.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-04-04
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The existing variable frequency generator welding chassis is expensive and complex in assembly, making it difficult to meet the needs of cost control and convenient assembly.

Method used

The frame is made using traditional bent pipes and the cover design is simplified by the cover enclosure of the top cover and side panel body, reducing the dependence on the cast aluminum process.

Benefits of technology

It reduces the cost of box production, optimizes the assembly process, facilitates departmental installation and complete assembly, and meets the needs of cost control and convenient assembly.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222711192U_ABST
    Figure CN222711192U_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of variable frequency welding machine housing, and in particular to a variable frequency welding machine silent housing, which includes a housing body, the housing body includes a base, a frame and a cover; the frame includes a first arched bending tube and a second arched bending tube, the first arched bending tube and the second arched bending tube are respectively arranged at two ends of the top of the base; the cover is arranged on the frame, the cover includes a top cover and a plurality of side panels surrounding the internal space of the housing, the bottom of the side panel is detachably connected to the base, and the top of the side panel is detachably connected to the top cover. The present application has the effect of reducing the production cost of the variable frequency welding machine housing and facilitating assembly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of variable frequency welding machine casings, and in particular to a variable frequency welding machine silent casing. Background Art

[0002] Generator welding machine, also known as engine welding machine, is a machine that combines an engine and an electric welding machine. Its working principle is that the generator generates current by rotating, which directly drives the electric welding machine to work. Generator welding machines are generally gasoline-powered and diesel-powered, which are the most commonly used. No external power supply is required. The engine drives the generator to generate electricity, which is directly supplied to the electric welding machine for welding. It is especially suitable for field construction operations without external power supply. Frequency conversion is to change the power supply frequency, thereby adjusting the load, reducing power consumption, reducing losses, and extending the service life of equipment.

[0003] The variable frequency generator welding machine is placed in a box during actual use, and a muffler is provided in the box to facilitate its handling, protection and reduce noise. However, the box in the related art is usually made of cast aluminum, which is expensive and complicated to assemble. Therefore, the present application proposes a mute box for a variable frequency generator welding machine. Utility Model Content

[0004] In order to reduce the manufacturing cost of a variable frequency generator welding machine case and facilitate assembly, the present application provides a variable frequency generator welding machine silent case.

[0005] The present application provides a variable frequency generator welding machine silent box adopts the following technical solution:

[0006] A variable frequency generator welding machine silent box, comprising a box body, the box body comprising a base, a frame and a cover; the frame comprising a first arched bending tube and a second arched bending tube, the first arched bending tube and the second arched bending tube are respectively arranged at two ends of the top of the base;

[0007] The covering cover is arranged on the frame, and the covering cover comprises a top cover and a plurality of side panels surrounding the inner space of the box body, the bottom of the side panels is detachably connected to the base, and the top of the side panels is detachably connected to the top cover.

[0008] By adopting the above technical solution, the internal frame of the present application adopts traditional bent pipes, and the covering cover is surrounded by a top cover and side panels. Whether it is the assembly of the covering cover itself or the assembly between the covering cover and the frame, it only needs to be fastened to the frame, and can be assembled after partial assembly, which optimizes the assembly process and does not require the box body to be made of cast aluminum, which helps save costs.

[0009] Optionally, the side panel body includes a first side panel, a second side panel, a third side panel and a fourth side panel, the first side panel and the second side panel are arranged opposite to each other, and the third side panel and the fourth side panel are arranged opposite to each other;

[0010] Both sides of the first side plate and both sides of the second side plate are bent inward to form side bending plates, and both sides of the third side plate and both sides of the fourth side plate are correspondingly connected to the side bending plates by bolts.

[0011] By adopting the above technical solution, the processing technology of the side bending plate is simple, and it is convenient to connect the first side plate, the second side plate, the third side plate and the fourth side plate, thereby facilitating the assembly of the side plate body.

[0012] Optionally, the top ends of the first side plate and the second side plate are bent inward to form a top bending plate, and the top cover is buckled on the top bending plate and fixed by bolts.

[0013] By adopting the above technical solution, the processing technology of the top bent plate is simple, which facilitates the connection between the side plate body and the top cover, and further facilitates the assembly of the covering cover.

[0014] Optionally, two ends of the top surface of the base are connected to mounting plates, and the bottom ends of the first side plate and the second side plate are correspondingly connected to the mounting plates by bolts.

[0015] By adopting the above technical solution, the assembly between the bottom of the cover and the base is facilitated.

[0016] Optionally, the box body is tapered from bottom to top to form a tower-shaped structure.

[0017] By adopting the above technical solution, while satisfying the supporting function, the structure can reduce the thickness of the side plate, thereby reducing consumables and saving costs.

[0018] Optionally, the middle portion of the box body in the height direction is bent inward to form edge wrinkles.

[0019] By adopting the above technical solution, the structural strength of the covering cover can be enhanced.

[0020] Optionally, the frame also includes a handle, both ends of the handle are fixedly connected with mounting plates, the first arched bending tube and the second arched bending tube are fixedly connected with mounting brackets, the mounting bracket is located on the inner side of the covering cover, and the mounting plate is located on the outer side of the covering cover, and the mounting plate is fixed to the mounting bracket after passing through the covering cover by bolts.

[0021] By adopting the above technical solution, the arrangement of the handle makes it convenient for operators to move or carry the box body, and the installation method of the handle is simple and highly firm.

[0022] Optionally, a heat dissipation outlet is provided on the side wall of the covering hood, and a heat dissipation channel is fixedly arranged in the box body. The heat dissipation channel is composed of a plurality of plates spliced ​​together, one end of the heat dissipation channel is covered at the hot air outlet of the electrical module in the box body, and the other end of the heat dissipation channel is connected to the heat dissipation outlet.

[0023] By adopting the above technical solution, when the electrical module inside the box body is working, the hot air generated can be discharged through the heat dissipation channel for heat dissipation, which plays a good heat dissipation role. In addition, the heat dissipation channel is composed of multiple panels spliced ​​together, the heat dissipation channel interface remains unchanged, and the electrical module is replaceable. The design can be changed according to the different electrical modules used inside in actual conditions, that is, the number of panels and the splicing combination method and shape are changed. The heat dissipation channel is easy to change, and is more suitable for machines such as welding machines that may use different electrical module units due to different needs.

[0024] Optionally, a heat exhaust pipe is provided in the heat dissipation channel, one end of the heat exhaust pipe is connected to the muffler in the box body, and the other end of the heat exhaust pipe is located at the hot air outlet.

[0025] By adopting the above technical solution, the silencer and the other electrical modules have their own independent air ducts. The heat generated by the silencer can be discharged through the heat exhaust pipe. During actual use, the temperature in the heat exhaust pipe is higher than the temperature in the heat dissipation channel. Therefore, the heat dissipation channel can play a relative cooling role for the heat exhaust pipe, thereby improving the heat dissipation effect of the silencer.

[0026] Optionally, cold air inlets are provided on multiple sides of the cover.

[0027] By adopting the above technical solution, multiple cold air inlets can cool the interior of the box body in multiple directions, improve the heat dissipation effect, and the cold and hot air routes are clear and not easy to affect each other.

[0028] In summary, the present application includes at least one of the following beneficial technical effects:

[0029] 1. The internal frame of the present application adopts a traditional bent pipe, and the cover is surrounded by a top cover and a side plate. Whether it is the assembly of the cover itself or the assembly between the cover and the frame, it only needs to be fastened to the frame, and can be assembled after the parts are assembled, which optimizes the assembly process, and there is no need to make the box body by cast aluminum process, which helps to save costs;

[0030] 2. The box body is gradually reduced from bottom to top to form a tower-shaped structure. While meeting the support function, this structure can reduce the thickness of the side plate, thereby reducing consumables and saving costs;

[0031] 3. When the electrical module inside the box body is working, the hot air generated can be discharged through the heat dissipation channel for heat dissipation, which plays a good heat dissipation role; in addition, the heat dissipation channel is composed of multiple panels spliced ​​together, the heat dissipation channel interface remains unchanged, and the electrical module is replaceable. The design can be changed according to the different electrical modules used inside in actual conditions, that is, the number of panels and the splicing combination method and shape are changed. The heat dissipation channel is easy to change and is more suitable for machines such as welding machines that may use different electrical module units due to different needs; the silencer and other electrical modules have their own independent air ducts, and the hot and cold air duct routes are clear, and are not easy to affect each other. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of a silent box of a variable frequency generator welding machine according to an embodiment of the present application.

[0033] Figure 2 It is a schematic diagram of the structure of the cover used to illustrate the embodiment of the present application.

[0034] Figure 3 yes Figure 2 Enlarged view of point A in the middle.

[0035] Figure 4 It is a schematic diagram showing the structure of the covering cover from another perspective according to an embodiment of the present application.

[0036] Figure 5 It is a schematic diagram of the structure of the side bending plate after the first side plate is translated to the left in the embodiment of the present application.

[0037] Figure 6 It is a schematic diagram of the structure of the handle used to display the embodiment of the present application.

[0038] Figure 7 It is a structural schematic diagram used to display the installation bracket in the embodiment of the present application.

[0039] Figure 8 It is a schematic diagram of the structure for displaying the heat dissipation channel after the cover is hidden in the embodiment of the present application.

[0040] Fig. 9 It is a schematic diagram of the structure of the heat exhaust pipe in the embodiment of the present application from another angle.

[0041] Explanation of the accompanying drawings: 1. Box body; 11. Edge folds; 2. Base; 21. Roller; 22. Mounting plate; 3. Frame; 31. First arched bending tube; 32. Second arched bending tube; 4. Cover; 41. Top cover; 42. Side panel; 421. First side panel; 422. Second side panel; 423. Third side panel; 424. Fourth side panel; 425. Side bending plate; 426. Top bending plate; 5. Handle; 51. Mounting sheet; 6. Mounting bracket; 7. Heat dissipation outlet; 8. Heat dissipation channel; 81. Heat exhaust pipe; 9. Cold air inlet. DETAILED DESCRIPTION

[0042] The following is combined with Figure 1-9 This application is described in further detail.

[0043] The present application discloses a variable frequency generator and a silent box for an electric welding machine. Figure 1 and Figure 2 The variable frequency generator welding machine silent box includes a variable frequency generator welding machine silent box, including a box body 1, the box body 1 includes a base 2, a frame 3 and a cover 4, and rollers 21 are installed at the four corners of the base 2 to facilitate the movement of the box body 1. The frame 3 includes a first arched bending tube 31 and a second arched bending tube 32, and the first arched bending tube 31 and the second arched bending tube 32 are respectively arranged at the two ends of the top of the base 2; the cover 4 is covered on the frame 3, and the cover 4 includes a top cover 41 and a plurality of side panels 42 surrounding the internal space of the box, the bottom of the side panel 42 is detachably connected to the base 2, and the top of the side panel 42 is detachably connected to the top cover 41.

[0044] Reference Figure 2-5 The side plate body 42 and the top cover 41 are both made of sheet metal. The side plate body 42 includes a first side plate 421, a second side plate 422, a third side plate 423 and a fourth side plate 424. The first side plate 421 and the second side plate 422 are arranged opposite to each other, and the third side plate 423 and the fourth side plate 424 are arranged opposite to each other. Both sides of the first side plate 421 and both sides of the second side plate 422 are bent inward to form side bending plates 425. Both sides of the third side plate 423 and both sides of the fourth side plate 424 are connected to the side bending plates 425 by bolts. The side bending plates 425 have a simple processing technology and are convenient for connecting the first side plate 421, the second side plate 422, the third side plate 423 and the fourth side plate 424, thereby facilitating the assembly of the side plate body 42.

[0045] The internal frame 3 of the present application adopts a traditional bent pipe, and the cover 4 is surrounded by a top cover 41 and a side plate 42. The side plate 42 and the top cover 41 are both made of sheet metal, using traditional technology and modular design, and there is no need to make the box body 1 using a cast aluminum process, which has a better control of production costs. Whether it is the assembly of the cover itself or the assembly between the cover 4 and the frame 3, it only needs to be fastened to the frame 3, and it can be assembled after the parts are assembled, which optimizes the assembly process.

[0046] Reference Figure 2-3 The top of the first side plate 421 and the top of the second side plate 422 are both bent inward to form a top bending plate 426, and the top cover 41 is buckled on the top bending plate 426 and fixed by bolts. The top bending plate 426 has a simple processing technology, which is convenient for the connection between the side plate body 42 and the top cover 41, and then convenient for the assembly of the cover 4. The two ends of the top surface of the base 2 are connected with the mounting plate 22, and the bottom end of the first side plate 421 and the bottom end of the second side plate 422 are correspondingly connected to the mounting plate 22 by bolts, which is convenient for the assembly between the bottom of the cover 4 and the base 2. The box body 1 is gradually set from bottom to top to form a tower-shaped structure. This structure can reduce the thickness of the sheet metal when using sheet metal as the cover 4. When the support function is met, the sheet metal thickness only needs 0.8mm to meet the use conditions, which helps to reduce consumables and save costs. The tower-shaped cover 4 can also have a good support effect when using plastic.

[0047] Reference Figure 1 , Figure 6 and Figure 7 The middle part of the box body 1 in the height direction is bent inward to form an edge fold 11, which can enhance the structural strength of the cover 4. The frame 3 also includes a handle 5, which is arranged on one side of the first side plate 421 and one side of the second side plate 422. The two ends of the handle 5 are fixedly connected with mounting pieces 51, and the first arched bending tube 31 and the second arched bending tube 32 are fixedly connected with mounting brackets 6, the mounting bracket 6 is located on the inner side of the cover 4, and the mounting piece 51 is located on the outer side of the cover 4. The mounting piece 51 is fixed to the mounting bracket 6 after passing through the cover 4 by bolts. The setting of the handle 5 is convenient for operators to move or carry the box body 1, and the installation method of the handle 5 is simple and firm.

[0048] Reference Figure 1 , Figure 8 and Fig. 9, a heat dissipation outlet 7 is provided on the side wall of the first side plate 421, and a heat dissipation channel 8 is fixedly provided in the box body 1. The heat dissipation channel 8 is composed of a plurality of plate bodies spliced ​​together. In the embodiment of the present application, the heat dissipation channel 8 is composed of a plurality of plate bodies spliced ​​together. One end of the heat dissipation channel 8 is covered at the hot air outlet of the electrical module in the box body 1, and the other end of the heat dissipation channel 8 is connected to the heat dissipation outlet 7. When the electrical module inside the box body 1 is working, the hot air generated can be discharged through the heat dissipation channel 8 for heat dissipation, which plays a good heat dissipation role. In addition, the heat dissipation channel 8 is composed of a plurality of plate bodies spliced ​​together, the interface of the heat dissipation channel 8 remains unchanged, and the electrical module is replaceable. The design of the heat dissipation channel 8 can be changed according to the different electrical modules used inside in actual conditions, that is, the number of plates and the splicing combination method and shape are changed. The heat dissipation channel 8 is easy to change, and is more suitable for machines such as welding machines that may use different electrical module units due to different needs.

[0049] Reference Figure 1 , Figure 4 , Figure 8 and Fig. 9 A heat exhaust pipe 81 is fixedly installed in the heat dissipation channel 8, one end of the heat exhaust pipe 81 is connected to the muffler in the box body 1, and the other end of the heat exhaust pipe 81 is located at the hot air outlet. The muffler and the other electrical modules have their own independent air ducts. The heat generated by the muffler can be discharged through the heat exhaust pipe 81, and in actual use, the temperature in the heat exhaust pipe 81 is higher than the temperature in the heat dissipation channel 8. Therefore, the heat dissipation channel 8 can play a relative cooling role for the heat exhaust pipe 81, thereby improving the heat dissipation effect of the muffler. Cold air inlets 9 are provided on the second side panel 422, the third side panel 423, the fourth side panel 424 and the base 2. Multiple cold air inlets 9 can perform multi-directional cooling on the interior of the box body 1 to improve the heat dissipation effect, and the routes of the cold and hot air paths are clear and not easy to affect each other.

[0050] The implementation principle of a silent box for a variable frequency generator welding machine in the embodiment of the present application is as follows: when assembling the box body 1, first fix the frame 3 on the base 2, and then fasten the cover 4 to the frame 3. The box body 1 can be assembled in parts and then assembled in its entirety, thereby optimizing the assembly process. When the box body 1 needs to be moved, the operator can operate by holding the handle 5. When the electrical module inside the box body 1 is working, the hot air generated can be discharged through the heat dissipation channel 8 for heat dissipation, thereby achieving a good heat dissipation effect. The heat generated by the muffler can be discharged through the heat exhaust pipe 81. Multiple cold air inlets 9 can perform multi-directional cooling on the inside of the box body 1, thereby improving the heat dissipation effect.

[0051] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A variable frequency generator and welding machine silent box, characterized in that: The invention comprises a box body (1), wherein the box body (1) comprises a base (2), a frame (3) and a cover (4); the frame (3) comprises a first arched bending tube (31) and a second arched bending tube (32), wherein the first arched bending tube (31) and the second arched bending tube (32) are respectively arranged at two ends of the top of the base (2); The covering cover (4) is arranged on the frame (3), and comprises a top cover (41) and a plurality of side panels (42) which enclose the internal space of the box body, the bottom of the side panels (42) is detachably connected to the base (2), and the top of the side panels (42) is detachably connected to the top cover (41).

2. A variable frequency generator and welding machine silent box according to claim 1, characterized in that: The side plate body (42) comprises a first side plate (421), a second side plate (422), a third side plate (423) and a fourth side plate (424); the first side plate (421) and the second side plate (422) are arranged opposite to each other, and the third side plate (423) and the fourth side plate (424) are arranged opposite to each other; Both sides of the first side plate (421) and both sides of the second side plate (422) are bent inward to form side bending plates (425), and both sides of the third side plate (423) and both sides of the fourth side plate (424) are correspondingly connected to the side bending plates (425) by bolts.

3. A variable frequency generator and welding machine silent box according to claim 2, characterized in that: The top ends of the first side plate (421) and the second side plate (422) are both bent inward to form a top bent plate (426), and the top cover (41) is buckled onto the top bent plate (426) and fixed by bolts.

4. A variable frequency generator and welding machine silent box according to claim 2 or 3, characterized in that: The two ends of the top surface of the base (2) are connected to mounting plates (22), and the bottom ends of the first side plate (421) and the second side plate (422) are correspondingly connected to the mounting plates (22) via bolts.

5. A variable frequency generator and welding machine silent box according to any one of claims 1 to 3, characterized in that: The box body (1) is arranged to taper from bottom to top to form a tower-shaped structure.

6. A variable frequency generator and welding machine silent box according to claim 5, characterized in that: The middle portion of the box body (1) in the height direction is bent inwards to form edge folds (11).

7. A variable frequency generator and welding machine silent box according to any one of claims 1 to 3 and 5, characterized in that: The frame (3) further comprises a handle (5), both ends of which are fixedly connected with mounting plates (51), the first arched bending tube (31) and the second arched bending tube (32) are fixedly connected with mounting brackets (6), the mounting bracket (6) is located on the inner side of the covering cover (4), the mounting plate (51) is located on the outer side of the covering cover (4), and the mounting plate (51) is fixed to the mounting bracket (6) after passing through the covering cover (4) by bolts.

8. A variable frequency generator and welding machine silent box according to any one of claims 1 to 3, characterized in that: A heat dissipation outlet (7) is provided on the side wall of the cover (4), and a heat dissipation channel (8) is fixedly provided in the box body (1). The heat dissipation channel (8) is formed by splicing and assembling a plurality of plates. One end of the heat dissipation channel (8) is covered at the hot air outlet of the electrical module in the box body (1), and the other end of the heat dissipation channel (8) is connected to the heat dissipation outlet (7).

9. A variable frequency generator and welding machine silent box according to claim 8, characterized in that: A heat exhaust pipe (81) is provided in the heat dissipation channel (8); one end of the heat exhaust pipe (81) is connected to the muffler in the box body (1); and the other end of the heat exhaust pipe (81) is located at the hot air outlet.

10. A variable frequency generator and welding machine silent box according to claim 8, characterized in that: Cold air inlets (9) are provided on multiple sides of the cover (4).