A kind of high-efficiency automatic welding processing equipment for leisure chair frame

By designing a leisure chair frame automated welding processing equipment including welding robots, positioning components and locking components, the problem of low product accuracy caused by manual assembly in the prior art is solved, and a more efficient and accurate welding process is achieved.

CN222711197UActive Publication Date: 2025-04-04TAIZHOU HUAERQI LEISURE PROD CO LTD
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Patent Information

Application Number
CN202420990263.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-04-04
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

In the production of existing leisure chair frames, due to the inconsistent position error and welding position of manual assembly, the product accuracy is not high.

Method used

Design a highly efficient and automated welding processing equipment for leisure chair frames, including welding robots, positioning components and locking components. The first and second square tubes are positioned and locked through the limiting components and locking components, and the welding robot automatically completes the welding task.

Benefits of technology

The arrangement and welding of leisure chair frames are completed through mechanical equipment, which improves the accuracy and welding efficiency of the product and reduces manual errors.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present application relates to a kind of high-efficiency automatic welding processing equipment for a leisure chair frame, including a welding robot and a positioning component, the positioning component including a machine platform, a mounting frame, a limiting component and a locking component, the mounting frame can be detachably fixed on the machine platform, the limiting component is arranged on the mounting frame for positioning the first square tube and the second square tube, the locking component is arranged on the mounting frame for locking the first square tube and the second square tube after positioning, and the welding robot is used to weld the first square tube and the second square tube. The operator places the first square tube and the second square tube with the help of the limiting component, then locks the first square tube and the second square tube with the locking component, and finally welds the first square tube and the second square tube at the connection point with the welding robot. During the whole process, whether it is the placement of the first square tube and the second square tube or the welding of the connection point, it is all completed with the help of mechanical equipment, which can improve the accuracy of the leisure chair frame.
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Description

Technical Field

[0001] The utility model relates to the field of leisure chair processing equipment, in particular to a leisure chair frame high-efficiency automatic welding processing equipment. Background Art

[0002] A leisure chair is a chair that people usually use to enjoy their leisure time, and the leisure chair frame is an important part of the leisure chair.

[0003] Leisure chair frame Figure 1 As shown, it is formed by welding a first square tube 11 and two second square tubes 12. The two second square tubes 12 are respectively located on both sides of the first square tube 11. The two ends of the first square tube 11 and the end of the second square tube 12 close to the first square tube 11 are processed by cutting angles so that they can be spliced ​​together in a state of being perpendicular to each other, and then the joints of the first square tube 11 and the second square tube 12 are welded.

[0004] At present, in the production of leisure chair frames, the operator places the first square tube and the second square tube on the table and assembles them, and then uses a welding gun to connect the joints. Due to the position error of manual assembly, and the welding position of the welding gun will be different each time, it is easy to affect the accuracy of the leisure chair frame produced. Utility Model Content

[0005] In order to improve the accuracy of the leisure chair frame, the present application provides a high-efficiency automated welding processing equipment for the leisure chair frame.

[0006] The present application provides a leisure chair frame high-efficiency automatic welding processing equipment adopts the following technical solutions:

[0007] A kind of high-efficiency automatic welding processing equipment for a leisure chair frame, including a welding robot and a positioning component, the positioning component including a machine platform, a mounting frame, a limit component and a locking component, the mounting frame can be detachably fixed on the machine platform, the limit component is arranged on the mounting frame for positioning a first square tube and a second square tube, the locking component is arranged on the mounting frame for locking the first square tube and the second square tube after positioning, and the welding robot is used to weld the first square tube and the second square tube.

[0008] By adopting the above technical solution, the operator places the first square tube and the second square tube with the help of the limiting assembly, then locks the first square tube and the second square tube through the locking assembly, and finally welds the first square tube and the second square tube at the connection point through the welding robot. During the whole process, whether it is the placement of the first square tube and the second square tube or the welding of the connection point, it is all completed with the help of mechanical equipment, which can improve the accuracy of the leisure chair frame.

[0009] Preferably, the limiting assembly includes multiple groups of limiting parts, each group of limiting parts includes two limiting columns, the limiting columns are fixedly arranged on the mounting frame, the gap between the two limiting columns only accommodates the width of the first square tube or the second square tube, and the first square tube or the second square tube is limited by at least two groups of limiting parts.

[0010] Preferably, the limit assembly further comprises a first motor, a transmission belt, a rotating shaft and a plurality of rollers, the rotating shaft rotates on the mounting frame, the rotating axis direction of the rotating shaft is parallel to the length direction of the first square tube, the rollers are coaxially fixed on the rotating shaft, the rollers are located on a side of the second square tube close to the mounting frame, and the rollers abut against the second square tube;

[0011] The first motor is fixed on the mounting frame, the axial direction of the first motor is parallel to the axial direction of the rotating shaft, the transmission belt is wound on the rotating shaft and the output shaft of the first motor, and the roller is used to drive the second square tube to move toward the first square tube.

[0012] By adopting the above technical solution, after the operator roughly places the first square tube and the two second square tubes, the output shaft of the first motor is driven to rotate, and the multiple rollers are driven to rotate through the rotating shaft. The rollers abut against the bottom surface of the second square tube and drive the second square tube to move toward the side of the first square tube, so that the end of the second square tube can be aligned with and close to the end of the first square tube. When the thrust is sufficient, the first square tube can also automatically move to the standard position, which can help the operator to place the first square tube and the second square tube faster and improve welding efficiency.

[0013] Preferably, the surface of the roller is covered with a deformable rubber sleeve, and the rubber sleeve abuts against the second square tube. When the locking assembly locks the second square tube, the surface of the second square tube abuts against the mounting frame.

[0014] By adopting the above technical solution, the rubber sleeve can increase the friction between the rubber sleeve and the second square tube, and better drive the second square tube forward. At the same time, when the locking assembly locks the second square tube, the second square tube can press the rubber sleeve to deform the rubber sleeve, so that the bottom surface of the second square tube can completely abut against the mounting frame, reducing the deformation of the second square tube.

[0015] Preferably, the locking assembly comprises a plurality of quick clamps, and the quick clamps are arranged on the mounting frame and are used to press the second square tube onto the mounting frame.

[0016] Preferably, two close and adjacent second square tubes are locked by the same quick clamp, and a pressing rod is provided on the movable end of the corresponding quick clamp, and both ends of the pressing rod are respectively abutted against the adjacent second square tubes.

[0017] By adopting the above technical solution, the number of quick chucks can be reduced, and the same effect can be achieved by using a pressing rod, thereby reducing costs.

[0018] Preferably, the machine includes a second motor, a turntable and two bases, the two bases are respectively located on both sides of the mounting frame, the two turntables rotate on the two bases around the horizontal axis direction, the two ends of the mounting frame are respectively detachably connected to the two turntables, the second motor is arranged on one of the bases, and the piston rod of the second motor is coaxially fixed on the corresponding turntable.

[0019] By adopting the above technical solution, the rotation of the output shaft of the second motor can drive the turntable to rotate, and the turntable then drives the mounting frame and the leisure chair frame on the mounting frame to rotate. When combined with the welding robot, the welding range of the welding robot can be increased. At the same time, it can also weld to some more tricky angles, thereby improving the applicability of the entire welding processing equipment.

[0020] The technical effects of this utility model are mainly reflected in the following aspects:

[0021] 1. In the utility model, the operator places the first square tube and the second square tube with the help of the limiting assembly, then locks the first square tube and the second square tube with the locking assembly, and finally welds the first square tube and the second square tube at the connection point with the welding robot. In the whole process, whether it is the placement of the first square tube and the second square tube or the welding of the connection point, it is completed with the help of mechanical equipment, which can improve the accuracy of the leisure chair frame;

[0022] 2. The utility model drives multiple rollers to rotate through a rotating shaft. The rollers abut against the bottom surface of the second square tube to drive the second square tube to move toward the first square tube, so that the end of the second square tube can be aligned with and close to the end of the first square tube. When the thrust is sufficient, the first square tube can also automatically move to the standard position, which can help the operator to arrange the first square tube and the second square tube more quickly and improve the welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural diagram of a leisure chair frame.

[0024] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0025] Figure 3 It is a schematic diagram of the structure of the mounting frame, the limiting assembly and the locking assembly of the embodiment of the present application.

[0026] Explanation of the accompanying drawings: 1. leisure chair frame; 11. first square tube; 12. second square tube; 2. welding robot; 3. machine platform; 31. second motor; 32. turntable; 321. placement table; 33. base; 4. mounting frame; 5. limit assembly; 51. limit member; 52. limit column; 53. first motor; 54. transmission belt; 55. rotating shaft; 56. roller; 6. locking assembly; 61. quick chuck; 62. pressing rod. DETAILED DESCRIPTION

[0027] The following is combined with Figure 1-3 The present application is further described in detail to make the technical solution of the present application easier to understand and grasp.

[0028] The embodiment of the present application discloses a kind of high-efficiency automatic welding processing equipment for a leisure chair frame.

[0029] Reference Figure 1-Figure 3 In this embodiment, a high-efficiency automatic welding processing equipment for a leisure chair frame includes a welding robot 2 and a positioning component, the positioning component includes a machine table 3, a mounting frame 4, a limit component 5 and a locking component 6, the mounting frame 4 is detachably fixed on the machine table 3, the limit component 5 is arranged on the mounting frame 4 for positioning the first square tube 11 and the second square tube 12, the locking component 6 is arranged on the mounting frame 4 for locking the first square tube 11 and the second square tube 12 after positioning, and the welding robot 2 is used to weld the first square tube 11 and the second square tube 12. The welding robot 2 is a commonly used device and belongs to the existing mature technology, which will not be repeated here.

[0030] Reference Figure 1-Figure 3 The operator places the first square tube 11 and the second square tube 12 with the help of the limiting component 5, and then locks the first square tube 11 and the second square tube 12 through the locking component 6, and finally welds the first square tube 11 and the second square tube 12 to be connected through the welding robot 2. During the whole process, whether it is the placement of the first square tube 11 and the second square tube 12 or the welding of the connection, it is completed with the help of mechanical equipment, which can improve the accuracy of the leisure chair frame 1.

[0031] Reference Figure 1-Figure 3 The limiting assembly 5 includes multiple groups of limiting members 51, each group of limiting members 51 includes two limiting columns 52, the limiting columns 52 are fixedly arranged on the mounting frame 4, and the gap between the two limiting columns 52 only accommodates the width of the first square tube 11 or the second square tube 12. The first square tube 11 or the second square tube 12 is limited by at least two groups of limiting members 51, and the two groups of limiting members 51 are respectively close to the two ends of the first square tube 11 or the second square tube 12.

[0032] Reference Figure 1-Figure 3The limiting assembly 5 also includes a first motor 53, a transmission belt 54, a rotating shaft 55 and a plurality of rollers 56. The rotating shaft 55 rotates on the mounting frame 4. The rotation axis direction of the rotating shaft 55 is parallel to the length direction of the first square tube 11. The roller 56 is coaxially fixed on the rotating shaft 55. The roller 56 is located on the side of the second square tube 12 close to the mounting frame 4, and the roller 56 abuts against the second square tube 12.

[0033] Reference Figure 1-Figure 3 The first motor 53 is fixedly mounted on the mounting frame 4, the axial direction of the first motor 53 is parallel to the axial direction of the rotating shaft 55, the transmission belt 54 is wound around the rotating shaft 55 and the output shaft of the first motor 53, and the roller 56 is used to drive the second square tube 12 to move toward the first square tube 11.

[0034] Reference Figure 1-Figure 3 After the operator has roughly placed the first square tube 11 and the two second square tubes 12, the operator drives the output shaft of the first motor 53 to rotate, and drives multiple rollers 56 to rotate through the rotating shaft 55. The rollers 56 abut against the bottom surface of the second square tube 12 to drive the second square tube 12 to move toward the first square tube 11, so that the end of the second square tube 12 can be aligned with and close to the end of the first square tube 11. When the thrust is sufficient, the first square tube 11 can also automatically move to the standard position, which can help the operator to place the first square tube 11 and the second square tube 12 more quickly and improve the welding efficiency.

[0035] Reference Figure 1-Figure 3 The locking assembly 6 includes a plurality of quick clamps 61 , which are disposed on the mounting frame 4 and are used to press the second square tube 12 onto the mounting frame 4 . The second square tube 12 is locked by at least one quick clamp 61 .

[0036] Reference Figure 1-Figure 3 Two adjacent second square tubes 12 are locked by the same quick clamp 61, and a pressing rod 62 is fixed on the movable end of the corresponding quick clamp 61, and the two ends of the pressing rod 62 are respectively abutted on the adjacent second square tube 12. The number of quick clamps 61 can be reduced, and the pressing rod 62 can be used to achieve the same effect, thereby reducing costs.

[0037] Reference Figure 1-Figure 3 The surface of the roller 56 is covered with a deformable rubber sleeve, which abuts against the second square tube 12 . When the locking assembly 6 locks the second square tube 12 , the surface of the second square tube 12 abuts against the mounting frame 4 .

[0038] Reference Figure 1-Figure 3The rubber sleeve can increase the friction between the second square tube 12 and the second square tube 12, so as to better drive the second square tube 12 forward. Since the roller 56 needs to push the second square tube 12 forward, the end of the rubber sleeve will exceed the surface of the mounting frame 4 when there is no external force. When the locking assembly 6 locks the second square tube 12, the second square tube 12 can press the rubber sleeve to deform the rubber sleeve, so that the bottom surface of the second square tube 12 can completely abut against the mounting frame 4, reducing the deformation of the second square tube 12.

[0039] Reference Figure 1-Figure 3 The machine 3 includes a second motor 31, a turntable 32 and two bases 33. The two bases 33 are respectively located on both sides of the mounting frame 4. The two turntables 32 rotate on the two bases 33 around the horizontal axis. The two ends of the mounting frame 4 are detachably connected to the two turntables 32. The second motor 31 is fixedly arranged on one of the bases 33, and the piston rod of the second motor 31 is coaxially fixed on the corresponding turntable 32.

[0040] Reference Figure 1-Figure 3 The rotation of the output shaft of the second motor 31 can drive the turntable 32 to rotate, and the turntable 32 then drives the mounting frame 4 and the leisure chair frame 1 on the mounting frame 4 to rotate. After cooperating with the welding robot 2, the welding range of the welding robot 2 can be increased, and it can also weld to some more tricky angles, thereby improving the applicability of the entire welding processing equipment.

[0041] Reference Figure 1-Figure 3 The two turntables 32 have side protrusions on one side facing each other to form a placement platform 321, and the two ends of the mounting frame 4 are respectively placed on the two placement platforms 321 and locked on the placement platforms 321 by bolts.

[0042] Of course, the above are only typical examples of the present application. In addition, the present application may have many other specific implementation methods. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present application.

Claims

1. A highly efficient and automated welding processing equipment for a leisure chair frame, characterized in that: The invention comprises a welding robot (2) and a positioning component, wherein the positioning component comprises a machine platform (3), a mounting frame (4), a limiting component (5) and a locking component (6), wherein the mounting frame (4) is detachably fixed on the machine platform (3), the limiting component (5) is arranged on the mounting frame (4) for positioning a first square tube (11) and a second square tube (12), and the locking component (6) is arranged on the mounting frame (4) for locking the first square tube (11) and the second square tube (12) after positioning, and the welding robot (2) is used for welding the first square tube (11) and the second square tube (12).

2. The high-efficiency automatic welding processing equipment for a leisure chair frame according to claim 1 is characterized in that: The limiting assembly (5) comprises a plurality of groups of limiting members (51), each group of limiting members (51) comprises two limiting columns (52), the limiting columns (52) are fixedly arranged on the mounting frame (4), the gap between the two limiting columns (52) only accommodates the width of the first square tube (11) or the second square tube (12), and the first square tube (11) or the second square tube (12) is limited by at least two groups of limiting members (51).

3. The high-efficiency automatic welding processing equipment for a leisure chair frame according to claim 2 is characterized in that: The limiting assembly (5) further comprises a first motor (53), a transmission belt (54), a rotating shaft (55) and a plurality of rollers (56); the rotating shaft (55) rotates on the mounting frame (4); the rotating axis direction of the rotating shaft (55) is parallel to the length direction of the first square tube (11); the rollers (56) are coaxially fixedly arranged on the rotating shaft (55); the rollers (56) are located on a side of the second square tube (12) close to the mounting frame (4); and the rollers (56) abut against the second square tube (12); The first motor (53) is fixedly mounted on the mounting frame (4); the axial direction of the first motor (53) is parallel to the axial direction of the rotating shaft (55); the transmission belt (54) is wound around the rotating shaft (55) and the output shaft of the first motor (53); and the roller (56) is used to drive the second square tube (12) to move toward the first square tube (11).

4. The high-efficiency automatic welding processing equipment for a leisure chair frame according to claim 3 is characterized in that: The surface of the roller (56) is covered with a deformable rubber sleeve, and the rubber sleeve abuts against the second square tube (12). When the locking assembly (6) locks the second square tube (12), the surface of the second square tube (12) abuts against the mounting frame (4).

5. The high-efficiency automatic welding processing equipment for a leisure chair frame according to claim 1 is characterized in that: The locking assembly (6) comprises a plurality of quick clamps (61), and the quick clamps (61) are arranged on the mounting frame (4) and are used to press the second square tube (12) onto the mounting frame (4).

6. The high-efficiency automatic welding processing equipment for a leisure chair frame according to claim 5 is characterized in that: Two close and adjacent second square tubes (12) are locked by the same quick clamp (61), and a pressing rod (62) is provided on the movable end of the corresponding quick clamp (61), and the two ends of the pressing rod (62) are respectively abutted on the adjacent second square tubes (12).

7. The high-efficiency automatic welding processing equipment for a leisure chair frame according to claim 1 is characterized in that: The machine (3) comprises a second motor (31), a turntable (32) and two bases (33); the two bases (33) are respectively located on two sides of a mounting frame (4); the two turntables (32) respectively rotate on the two bases (33) around a horizontal axis; the two ends of the mounting frame (4) are respectively detachably connected to the two turntables (32); the second motor (31) is arranged on one of the bases (33); and the piston rod of the second motor (31) is coaxially fixed on the corresponding turntable (32).