A fully automatic welding equipment for pull rod and pull head

By designing a fully automatic welding equipment including multiple automation components, the reduction of automation effects and safety hazards caused by manual operation during the existing tug-bead welding process is solved, and efficient automatic welding of the tie rod and the pull head is achieved.

CN222711208UActive Publication Date: 2025-04-04FUJIAN HONGJUSHENG TOOLS MFG CO LTD
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Patent Information

Application Number
CN202421264686.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-04-04
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

Manual operation during the existing trawling welding process leads to a reduction in automation effect, which consumes a lot of manpower and material resources, and there are major safety hazards during the welding process.

Method used

A fully automatic welding equipment for drawing tie rods and pullers is designed, including base, moving components, lifting claws, propulsion components, pull rod clamps, pull rod vibration discs, pull rod suction chucks, pull rod vibration discs, conveyor channels and finished box. Through the coordinated work of these components, the automatic welding of pull rods and pullers is achieved.

Benefits of technology

Automatic welding of the pull rod and the pull head is realized, reducing manual participation, saving human resources, improving work efficiency, and reducing safety hazards during the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pull code welding processing, and in particular to a fully automatic welding device for a pull code pull rod and a pull head, including: a base. The utility model pushes the pull head to the conveyor through the pull head vibration plate, the pull head suction clamp plate absorbs the pull head, and then the pull rod vibration plate pushes the pull rod to the base, the moving component controls the lifting claw to grab the pull rod, and then moves it into the pull rod clamp, the pull rod clamp clamps it, and pushes it forward through the pushing component until it is pushed to fit with the pull rod, and then the pull head suction clamp plate rotates with the pull head at high speed, the pull head and the pull rod rub to generate heat and turn red, and the welding of the two is completed. After the welding is completed, the lifting claw grabs the welded finished product and moves it to the top of the finished product box, and puts it into the finished product box. The pull rod and the pull head in this process are both automatically picked up and put, and the automatic welding is completed. The process does not require personnel to participate in the picking and welding, which can greatly save manpower and improve work efficiency compared with traditional welding methods, saving labor costs.
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Description

Technical Field

[0001] The utility model relates to the technical field of pull-code welding processing, in particular to a full-automatic welding device for a pull-code pull rod and a pull head. Background Art

[0002] Pullers are common tools in mechanical equipment maintenance, and are mainly used to remove damaged bearings from shafts. In the production and processing of existing pullers, manual welding is performed between the pull rod and the pull head, which reduces the automation effect, consumes a lot of manpower and material resources, and the labor cost is relatively high. In addition, the temperature of the welding process is high, and there are great safety hazards when personnel are too close.

[0003] Based on the above background, a fully automatic welding device for a pull rod and a pull head is proposed to solve the problem. Utility Model Content

[0004] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained through the structures specifically pointed out in the description and other drawings of the description.

[0005] The utility model aims to overcome the above-mentioned shortcomings and provide a fully automatic welding device for a pull rod and a pull head.

[0006] To achieve the above-mentioned purpose, the technical solution of the utility model is: a fully automatic welding equipment for a pull rod and a pull head, including: a base, a moving component, a lifting claw, a propulsion component, a pull rod clamp, a pull rod vibration disk, a pull head suction chuck disk, a pull head vibration disk, a conveyor path, and a finished product box. The moving component is installed above the base; two lifting claws are provided and are respectively connected to the moving component; the propulsion component is installed on the base; the pull rod clamp is installed on the propulsion component; the pull rod vibration disk is arranged on one side of the base; the pull head suction chuck disk is installed on the base and is located on one side of the pull rod clamp; the pull head vibration disk is arranged on the other side of the base; the conveyor path is connected to the pull head vibration disk and extends between the pull head suction chuck disk and the pull rod clamp; the finished product box is installed on the base.

[0007] Preferably, a motor is connected to one side of the slider suction chuck, and a suction cup is connected to the side close to the conveying path.

[0008] Preferably, the suction cup is connected to a driving rod of the motor.

[0009] Preferably, the pull rod clamp adopts a pneumatic clamp structure.

[0010] Preferably, a slider return assembly is also included, which is mounted on the base and located above the slider vibration plate.

[0011] Preferably, the slider return assembly includes a photoelectric sensor, a first cylinder, a second cylinder, a support plate, a seesaw, a rotating rod, a return box, and a picking claw. The photoelectric sensor is connected to the conveyor path, the support plate is installed on the base, the rod body of the first cylinder is rotatably connected to the seesaw, the seesaw is located on the rear side of the support plate, the rotating rod is arranged on one side of the support plate and passes through the support plate to be connected to the cylinder body of the second cylinder, the rod body of the second cylinder is connected to the return box, and the picking claw is connected to the base and is located on one side of the return box.

[0012] Preferably, the return box is located above the slider vibration plate.

[0013] By adopting the above technical scheme, the beneficial effect of the utility model is as follows: the utility model pushes the pull head to the conveying path through the pull head vibration plate, and the conveying path transports it to the pull head suction chuck plate, the pull head suction chuck plate absorbs the pull head, and then the pull rod vibration plate pushes the pull rod to the base, the moving component controls the lifting claw to move above the pull rod, the lifting claw moves down to grab the pull rod, and then moves it into the pull rod clamp, the pull rod clamp clamps it, and pushes it forward through the pushing component until it is pushed to fit with the pull rod, and then the pull head suction chuck plate rotates with the pull head at high speed, the pull head and the pull rod rub to generate heat and turn red, thus completing the welding of the two, and after the welding is completed, the lifting claw grabs the welded finished product and moves it to the top of the finished product box, and puts it into the finished product box, the pull rod and the pull head in this process are both automatically picked up and placed, and automatic welding is completed, and the process does not require personnel to participate in the picking and placing and welding, which can greatly save manpower and improve work efficiency compared with traditional welding methods, saving labor costs.

[0014] It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.

[0015] Undoubtedly, these and other objects of the present invention will become more apparent after the following detailed description of the preferred embodiments described with reference to various figures and drawings.

[0016] In order to make the above beneficial effects and other purposes, features and advantages of the present invention more obvious and easy to understand, one or several preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0018] In the drawings, the same reference numerals are used for the same components and the drawings are schematic and not necessarily drawn to scale.

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only one or several embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on such drawings without paying creative work.

[0020] Figure 1 This is a structural schematic diagram of a fully automatic welding device for a pull rod and a pull head of the utility model;

[0021] Figure 2 For this utility model Figure 1 Schematic diagram of the local enlarged structure of A in FIG.

[0022] Explanation of main figure markings: base-1, moving assembly-2, lifting claw-3, propulsion assembly-4, pull rod clamp-5, pull rod vibration plate-6, sliding head suction clamp plate-7, sliding head vibration plate-8, conveying path-9, finished product box-10, sliding head return assembly-11, photoelectric sensor-111, first cylinder-112, second cylinder-113, support plate-114, rocker-115, rotating rod-116, return box-117, picking claw-118. DETAILED DESCRIPTION

[0023] The following will describe the implementation methods of the present invention in detail with reference to the accompanying drawings and embodiments, so that the implementation process of how the present invention applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly. It should be noted that as long as there is no conflict, the various embodiments of the present invention and the various features in the embodiments can be combined with each other, and the technical solutions formed are all within the protection scope of the present invention.

[0024] Meanwhile, in the following description, many specific details are set forth for the purpose of explanation to provide a thorough understanding of the embodiments of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without the specific details or the specific manner described herein.

[0025] See also Figure 1-2The utility model provides a fully automatic welding equipment for a pull rod and a pull head, comprising: a base 1, a moving component 2, a lifting claw 3, a pushing component 4, a pull rod clamp 5, a pull rod vibration disk 6, a pull head suction chuck disk 7, a pull head vibration disk 8, a conveying path 9, and a finished product box 10. The moving component 2 is installed above the base 1; two lifting claws 3 are provided and are respectively connected to the moving component 2; the pushing component 4 is installed on the base 1; the pull rod clamp 5 is installed on the pushing component 4; the pull rod vibration disk 6 is arranged on one side of the base 1; the pull head suction chuck disk 7 is installed on the base 1 and is located on one side of the pull rod clamp 5; the pull head vibration disk 8 is arranged on the other side of the base 1; the conveying path 9 is connected to the pull head vibration disk 8 and extends between the pull head suction chuck disk 7 and the pull rod clamp 5; the finished product box 10 is installed on the base 1.

[0026] According to some embodiments of the present application, optionally, a motor is connected to one side of the slider suction chuck 7, and a suction cup is connected to the side close to the conveying path 9. When the slider is delivered to the conveying path 9, the suction cup can adsorb it to the slider suction chuck 7.

[0027] According to some embodiments of the present application, the suction cup is optionally connected to a driving rod of a motor, which has the function of driving the suction cup with the pull head to rotate, and when the pull head rotates, the pull head generates heat by friction with the pull rod on the pull rod clamp 5, thereby completing welding.

[0028] According to some embodiments of the present application, the rod clamp 5 may optionally adopt a pneumatic clamp structure, which has the functions of precise control and greater durability.

[0029] According to some embodiments of the present application, optionally, the conveying path 9 adopts a conveyor belt structure, which has the function of conveying the pull head.

[0030] According to some embodiments of the present application, optionally, the device also includes a slider return assembly 11, which is installed on the base 1 and located above the slider vibration disk 8. The slider return assembly 11 includes a photoelectric sensor 111, a first cylinder 112, a second cylinder 113, a support plate 114, a seesaw 115, a rotating rod 116, a return box 117, and a picking claw 118. The photoelectric sensor 111 is connected to the conveying path 9, the support plate 114 is installed on the base 1, the rod body of the first cylinder 112 is rotatably connected to the seesaw 115, the seesaw 115 is located on the rear side of the support plate 114, the rotating rod 116 is arranged on one side of the support plate 114 and passes through the support plate 114 to be connected to the cylinder body of the second cylinder 113, the rod body of the second cylinder 113 is connected to the return box 117, the picking claw 118 is connected to the base 1 and located on one side of the return box 117, and the return box 117 is located above the slider vibration disk 8. Since the slider has a welding surface and a non-welding surface, the prior art requires personnel to stand on the side of the conveyor path 9 to observe the slider being conveyed. If the non-welding surface of the slider is found to be facing outward (the welding surface needs to be conveyed outward to the slider suction chuck 7, so that when the slider suction chuck 7 absorbs the slider, the welding surface will face the direction of the pull rod, and the two can be welded), personnel need to manually put the slider back into the slider vibration plate 8 and convey it again. The process requires personnel to monitor it all the time, which is time-consuming and labor-intensive. Therefore, the present application adds a photoelectric sensor 111 to the conveyor path 9. When the photoelectric sensor 111 senses that the slider is in the opposite direction (the slider has different sizes in two directions), it controls the picking claw. 118 moves down to grab the slider, and the second cylinder 113 works again to push the return box 117 out and push it under the picking claw 11. The picking claw 11 places the slider into the return box 117, and the second cylinder 113 controls the return box 117 to move back to above the slider vibration disk 8. Then the first cylinder 112 works to push the seesaw 115 to tilt downward, and the rotating rod 116 rotates, which drives the first cylinder 112 to rotate, and the return box 117 tilts, so that the slider in the box returns to the slider vibration disk 8 for re-transportation. The process does not require human intervention to complete the return of the slider, which saves time, reduces labor costs, and improves practicality.

[0031] When in use, the slider is first pushed to the conveying path 9 through the slider vibration plate 8, and the conveying path 9 then transports it to the slider suction chuck plate 7, the slider suction chuck plate 7 absorbs the slider, and then the pull rod vibration plate 6 pushes the pull rod to the base 1, and the moving component 2 controls the lifting claw 3 to move above the pull rod, the lifting claw 3 moves down to grab the pull rod, and then moves it into the pull rod clamp 5, the pull rod clamp 5 clamps it, and pushes it forward through the pushing component 4 until it is pushed to fit with the pull rod, and then the slider suction chuck plate 7 rotates with the slider at high speed, the slider and the pull rod rub to generate heat and turn red, and the welding of the two is completed. After the welding is completed, the lifting claw 3 grabs the welded finished product and moves it above the finished product box 10, and puts it into the finished product box 10.

[0032] It should be understood that the embodiments disclosed in the present invention are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features understood by ordinary technicians in the relevant field. It should also be understood that the terms used herein are only used for the purpose of describing specific embodiments and are not meant to be limiting.

[0033] The "embodiment" mentioned in the specification means that the specific features or characteristics described in conjunction with the embodiment are included in at least one embodiment of the utility model. Therefore, the phrases or "embodiment" appearing in various places throughout the specification do not necessarily refer to the same embodiment.

[0034] In addition, the described features or characteristics may be combined in one or more embodiments in any other suitable manner. In the above description, some specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of the embodiments of the utility model. However, those skilled in the relevant art will understand that the utility model can be implemented without one or more of the above specific details or can also be implemented using other methods, components, materials, etc.

Claims

1. A fully automatic welding device for a pull rod and a pull head, characterized in that: include: Base (1); A moving assembly (2) mounted above the base (1); Two lifting claws (3) are provided and are respectively connected to the moving assembly (2); A propulsion assembly (4) mounted on the base (1); A pull rod clamp (5) mounted on the propulsion assembly (4); A pull rod vibration plate (6) arranged on one side of the base (1); A pull head suction chuck (7), which is mounted on the base (1) and is located on one side of the pull rod clamp (5); A slider vibration plate (8), which is arranged on the other side of the base (1); A conveying path (9) connected to the slider vibration plate (8) and extending between the slider suction plate (7) and the pull rod clamp (5); The finished product box (10) is mounted on the base (1).

2. The fully automatic welding equipment for a pull rod and a pull head according to claim 1 is characterized in that: One side of the slider suction chuck (7) is connected to a motor, and the side close to the conveying path (9) is connected to a suction cup.

3. The fully automatic welding equipment for a pull rod and a pull head according to claim 2 is characterized in that: The suction cup is connected to the drive rod of the motor.

4. The fully automatic welding equipment for a pull rod and a pull head according to claim 1 is characterized in that: The pull rod clamp (5) adopts a pneumatic clamp structure.

5. The fully automatic welding equipment for a pull rod and a pull head according to claim 1 is characterized in that: It also comprises a slider return assembly (11), which is mounted on the base (1) and is located above the slider vibration plate (8).

6. The fully automatic welding equipment for a pull rod and a pull head according to claim 5 is characterized in that: The pull head return assembly (11) comprises a photoelectric sensor (111), a first cylinder (112), a second cylinder (113), a support plate (114), a seesaw (115), a rotating rod (116), a return box (117), and a picking claw (118). The photoelectric sensor (111) is connected to the conveying path (9), the support plate (114) is installed on the base (1), the rod body of the first cylinder (112) is rotatably connected to the seesaw (115), the seesaw (115) is located at the rear side of the support plate (114), the rotating rod (116) is arranged on one side of the support plate (114) and passes through the support plate (114) to be connected to the cylinder body of the second cylinder (113), the rod body of the second cylinder (113) is connected to the return box (117), and the picking claw (118) is connected to the base (1) and is located on one side of the return box (117).

7. The fully automatic welding equipment for a pull rod and a pull head according to claim 6 is characterized in that: The return box (117) is located above the slider vibration plate (8).