Punching plug welding embedded part manufacturing die

By designing a mold for perforated plug welding of anchor plates in steel structures, and using a combination of fillet welding and perforated plug welding, the problems of long welding time and unstable quality caused by large size of steel bars or anchor bolts are solved, and high-quality welding effects and reduced filler consumption are achieved.

CN222711216UActive Publication Date: 2025-04-04CHINA CONSTR FIFTH ENG DIV CORP LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421339216.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-04-04
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

During the welding process of perforated plug welding of steel structure anchor plates, due to the large size of steel bars or anchor bolts, the perforated plug welding horn needs to meet three times the size of the anchor bolt. Multi-layer and multi-channel winding welding is required during welding, which takes a long time. The large horn leads to unstable welding quality, which brings inconvenience to users.

Method used

Design a mold for making perforated plug weld embedded parts, including anchor plates, welding plug holes, openings, anchor rods, triangular struts, welding grooves and reinforcement braces. The welding method is adopted that combines fillet welding and perforated plug welding. By setting open holes, welding grooves, triangular struts and reinforcement braces, the consumption of filler is reduced and the welding quality is improved.

Benefits of technology

Through the design of this mold, the problem of unstable welding quality and low pass rate of flare mouth is avoided, the welding quality is ensured, the consumption of filler is reduced, the bearing capacity of the device is enhanced, the convenience is brought to users, the practicality is improved, and the user needs are met.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222711216U_ABST
    Figure CN222711216U_ABST
Patent Text Reader

Abstract

The utility model discloses a perforated plug welding embedded part manufacturing die which comprises an anchor plate used for welding, a welding plug hole is formed in the top end of the anchor plate, an open hole is formed in the bottom in the welding plug hole, an anchor rod is arranged at the position, corresponding to the open hole, of the bottom of the anchor plate, triangular supporting blocks are arranged at the positions, close to the top, of the two sides of the anchor rod, and the triangular supporting blocks are connected with the anchor plate. Welding grooves are formed in the positions, close to the tops and the bottoms, of the opposite sides of the two triangular supporting blocks correspondingly, and reinforcing supports are arranged in the welding grooves. According to the manufacturing die for the perforation plug welding embedded part, the open hole, the welding groove, the triangular supporting block and the reinforcing support are arranged, so that the device adopts a welding mode of combining angle welding and perforation plug welding, the problems of unstable horn mouth welding quality and low percent of pass can be greatly avoided, the welding quality can be ensured, the consumption of filler is reduced, and the production cost is reduced. The bearing capacity of the device is enhanced, convenience is brought to a user, the practicability of the device is improved, and the use requirements of the user are met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of steel structure anchor plate perforation plug welding, in particular to a perforation plug welding embedded part manufacturing die. Background Art

[0002] Anchor plate piercing plug welding is a type of welding that involves digging holes in steel plates and inserting steel bars for full penetration welding. The steel plates are opened to form a bell-shaped mouth, and the steel bars are inserted into the large bell-shaped mouth with the same length. The bell-shaped mouth is filled with welding materials for welding operations.

[0003] However, during welding, due to the large size of the steel bars or anchor bolts, the piercing plug welding bell mouth needs to meet the requirements of 3 times the size of the anchor bolt. Therefore, more deposited metal is filled during welding, and multi-layer and multi-pass circular welding is required, which is time-consuming. At the same time, the bell mouth is too large, resulting in the need for multiple flat fusion welding. The heat effect at the joint is expanded, which has an adverse effect on the weld, causing inconvenience to the user and can no longer meet the user's needs. Utility Model Content

[0004] The purpose of the utility model is to provide a mold for making a through-hole plug welding embedded part to solve the problem proposed in the above-mentioned background technology that during welding, due to the large size of the steel bar or the anchor bolt, the through-hole plug welding bell mouth needs to meet 3 times the size of the anchor bolt, so the welded metal filling is large during welding, and multi-layer and multi-pass winding welding is required, which takes a long time. At the same time, the bell mouth is too large, resulting in the need for multiple flat fusion welding, which amplifies the heat effect of the joint part, has an adverse effect on the weld, brings inconvenience to the user, and can no longer meet the user's use needs.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mold for manufacturing a through-hole plug welding embedded part, comprising an anchor plate for welding, a welding plug hole is provided at the top of the anchor plate, an opening is provided at the bottom of the welding plug hole, an anchor rod is arranged at the position of the opening at the bottom of the anchor plate, triangular support blocks are arranged at the top positions on both sides of the anchor rod, welding grooves are provided at the top and bottom positions on the opposite sides of the two triangular support blocks, and a reinforcing support is arranged inside the welding groove.

[0006] Furthermore, the number of the welding plug holes is several, and every two welding plug holes are designed to be equidistant from each other.

[0007] Furthermore, the opening and the welding plug hole are designed to be interconnected, and the bottom of the opening is designed to be open.

[0008] Furthermore, the top end of the anchor rod passes through the opening and extends to the inside of the welding plug hole, and a welding design is adopted between the anchor rod, the opening and the welding plug hole.

[0009] Furthermore, the top of the triangular support block is welded to the anchor plate.

[0010] Furthermore, opposite sides of the two reinforcing supports extend to the outside of the welding groove and are welded to the anchor rod.

[0011] Furthermore, a metal welding filler is arranged inside the welding plug hole.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The die for making the buried parts of the perforated plug welding is provided with openings, welding grooves, triangular support blocks and reinforcing supports so that the device adopts a welding method that combines fillet welding and perforated plug welding, which can greatly avoid the problems of unstable welding quality and low qualified rate of the bell mouth, ensure the welding quality, reduce the consumption of fillers, enhance the bearing capacity of the device, bring convenience to users, improve the practicability of the device, and meet the use needs of users. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a cross-sectional view of the structure of the utility model;

[0016] Figure 3 for Figure 2 A is a partial enlarged schematic diagram;

[0017] Figure 4 It is a schematic diagram of the welding slot of the utility model.

[0018] In the figure: 1. anchor plate; 2. welding plug hole; 3. opening hole; 4. anchor rod; 5. triangular support block; 6. welding groove; 7. reinforcement support; 8. metal welding filler. DETAILED DESCRIPTION

[0019] The utility model is further described in detail below with reference to the accompanying drawings and through specific embodiments. The following embodiments are merely illustrative and not limiting of the protection scope of the utility model.

[0020] See also Figure 1-4The utility model provides a technical solution: a mold for making a through-hole plug welding embedded part, including an anchor plate 1 for welding, the anchor plate 1 is used to set the corresponding components, a welding plug hole 2 is opened at the top of the anchor plate 1, the welding plug hole 2 is used to set the welding material, and an opening 3 is opened at the bottom of the welding plug hole 2. The setting of the opening 3 can be consistent with the size of the anchor rod 4 and reduce the hole size of the welding plug hole 2, thereby reducing the consumption of filler, an anchor rod 4 is arranged at the position corresponding to the opening 3 at the bottom of the anchor plate 1, the anchor rod 4 is used for welding, triangular support blocks 5 are arranged at the top positions on both sides of the anchor rod 4, the triangular support blocks 5 play the role of auxiliary support, and welding grooves 6 are opened at the top and bottom positions on the opposite side of the two triangular support blocks 5, the welding grooves 6 are used to set the reinforcing support 7, and the reinforcing support 7 is arranged inside the welding grooves 6, and the reinforcing support 7 plays the role of reinforcing support.

[0021] Furthermore, there are a plurality of welding plug holes 2 , and every two welding plug holes 2 are designed to be equidistant from each other, wherein the welding plug holes 2 are used to fill materials.

[0022] Furthermore, the opening 3 and the welding plug hole 2 are interconnected, and the bottom of the opening 3 is open. This design facilitates the arrangement of the filler and the anchor rod 4.

[0023] Furthermore, the top end of the anchor rod 4 passes through the opening 3 and extends to the inside of the welding plug hole 2, and a welding design is adopted between the anchor rod 4 and the opening 3 and the welding plug hole 2, wherein the anchor rod 4 plays a supporting role.

[0024] Furthermore, the top of the triangular support block 5 is welded to the anchor plate 1, wherein the triangular support block 5 plays a role of auxiliary support.

[0025] Furthermore, opposite sides of the two reinforcing supports 7 are extended to the outside of the welding groove 6 and welded to the anchor rod 4, wherein the reinforcing supports 7 play a role of reinforcing support.

[0026] Furthermore, a metal welding filler 8 is disposed inside the welding plug hole 2, wherein the metal welding filler 8 plays a role in assisting welding.

[0027] Working principle: By setting the opening 3 and the triangular support block 5, a welding method combining fillet welding and perforation plug welding is adopted during welding, which can reduce the consumption of filler and improve the welding quality. By setting the welding groove 6 and the reinforcement support 7, the stress on the welding point can be increased, making it less likely to desolder or break.

[0028] According to the above working process, we can know:

[0029] The die for making the buried parts of the perforated plug welding is provided with an opening 3, a welding groove 6, a triangular support block 5 and a reinforcing support 7, so that the device adopts a welding method combining fillet welding and perforated plug welding, which can greatly avoid the problems of unstable quality and low qualified rate of the bell mouth welding, can ensure the welding quality, and reduce the consumption of fillers, enhance the bearing capacity of the device, bring convenience to the user, improve the practicability of the device, and meet the user's use needs.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A die for manufacturing a through-hole plug welding embedded part, comprising an anchor plate (1) for welding, characterized in that: A welding plug hole (2) is provided at the top of the anchor plate (1), an opening (3) is provided at the bottom of the welding plug hole (2), an anchor rod (4) is provided at a position corresponding to the opening (3) at the bottom of the anchor plate (1), triangular support blocks (5) are provided at the top positions on both sides of the anchor rod (4), welding grooves (6) are provided at the top and bottom positions on the opposite sides of the two triangular support blocks (5), and a reinforcing support (7) is provided inside the welding groove (6).

2. A die for manufacturing a through-hole plug welding buried part according to claim 1, characterized in that: The welding plug holes (2) are provided in a plurality, and every two welding plug holes (2) are designed to be equidistant from each other.

3. A die for manufacturing a through-hole plug welding buried part according to claim 1, characterized in that: The opening (3) and the welding plug hole (2) are designed to be interconnected, and the bottom of the opening (3) is designed to be open.

4. A die for manufacturing a through-hole plug welding buried part according to claim 1, characterized in that: The top end of the anchor rod (4) passes through the opening (3) and extends into the interior of the welding plug hole (2); a welding design is adopted between the anchor rod (4), the opening (3) and the welding plug hole (2).

5. A die for manufacturing a through-hole plug welding buried part according to claim 1, characterized in that: The top of the triangular support block (5) is welded to the anchor plate (1).

6. A die for manufacturing a through-hole plug welding buried part according to claim 1, characterized in that: The opposite sides of the two reinforcing supports (7) extend to the outside of the welding groove (6) and are welded to the anchor rod (4).

7. A die for manufacturing a through-hole plug welding buried part according to claim 1, characterized in that: A metal welding filler (8) is arranged inside the welding plug hole (2).