Stainless steel welded water circulation cooling jacket

By designing a stainless steel welding water circulation heat dissipation sleeve, the cooling copper sleeve and tightening column structure can achieve uniform and rapid heat dissipation of exhaust pipe fittings, solving the intergranular corrosion problem caused by excessive heat during welding, ensuring welding quality and safety.

CN222711225UActive Publication Date: 2025-04-04JINING YAOKUN MASCH CO LTD
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Patent Information

Application Number
CN202420669830.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-04-04
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

During the welding process of stainless steel, intergranular corrosion in the weld heat affected area due to excessive instantaneous heat, resulting in quality problems such as weld cracking, posing safety hazards and economic losses.

Method used

A stainless steel welding water circulation heat dissipation sleeve is designed, including a water supply device, a water transfer device and a cooling device. The cooling water is provided through the water supply device and transported to the cooling device. The cooling copper sleeve and tightening column structure are used to achieve uniform and rapid heat dissipation of exhaust pipe fittings.

Benefits of technology

It effectively prevents structural problems caused by rapid cooling, reduces intergranular corrosion in the heat-affected area of ​​the weld, and ensures good quality of exhaust pipe fittings welds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The stainless steel welded water circulation heat dissipation jacket comprises a water supply device, a water delivery device and a cooling device, wherein the water supply device and the cooling device are connected through the water delivery device; the water supply device comprises a water inlet pipe and a water return pipe; the cooling device comprises a cooling copper jacket, and the cooling copper jacket comprises two completely identical semi-cylinders, wherein a water passage is arranged inside the semi-cylinder, and the two ends of the water passage are respectively connected with the water inlet pipe and the water return pipe; the jacket has the advantages of convenient use, simple structure and good cooling effect, wherein cooling water is provided through the water supply device, and the cooling water is delivered to the cooling device through the water delivery device, and then the cooling device is used to uniformly and quickly dissipate heat for the exhaust pipe fittings, and compared with the traditional method of cooling the pipe fittings in a water tank with a large diameter, the jacket can prevent structural problems caused by direct contact with water and rapid cooling, reduce intergranular corrosion in the heat-affected zone of the weld, and ensure the good quality of exhaust pipe fitting welding.
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Description

Technical Field

[0001] The utility model relates to the technical field of bucket rod processing, in particular to a stainless steel welded water circulation heat dissipation sleeve. Background Art

[0002] Intergranular corrosion is a type of local corrosion, which is corrosion that extends inward along the interface between metal grains. It is mainly due to the difference in chemical composition between the surface and the interior of the grains and the presence of impurities or internal stress at the grain boundaries. Intergranular corrosion destroys the bonding between grains and greatly reduces the mechanical strength of the metal. Moreover, after the corrosion occurs, the surface of the metal and alloy still maintains a certain metallic luster and no signs of damage can be seen, but the bonding force between the grains is significantly weakened, the mechanical properties deteriorate, and it cannot withstand knocking, so it is a very dangerous corrosion. It usually occurs in brass, hard aluminum alloys and some stainless steels and nickel-based alloys. Intergranular corrosion of stainless steel welds is a major problem in the chemical industry.

[0003] Generally, the instantaneous heat in the welding process is too high, which affects the internal structure of the weld, especially stainless steel parts. Excessive heat output during welding can easily cause intergranular corrosion in the heat-affected zone of the weld. Excavator exhaust pipes vibrate frequently, which can easily lead to quality problems such as weld cracking. This not only poses a safety hazard, but also causes economic losses.

[0004] The method of dealing with intergranular corrosion can control the residence time in the dangerous temperature zone to prevent overheating, and weld and cool quickly so that carbon does not have time to precipitate. However, how to cool quickly and evenly in existing welding technology is not an easy problem to solve. Summary of the invention

[0005] In order to solve the above problems and overcome the shortcomings of the prior art, the utility model provides a stainless steel welded water circulation heat dissipation jacket.

[0006] The stainless steel welded water circulation heat dissipation jacket comprises a water supply device, a water delivery device and a cooling device, wherein the water supply device and the cooling device are connected through the water delivery device;

[0007] The water supply device includes a water inlet pipe and a water return pipe;

[0008] The cooling device comprises a cooling copper sleeve, which is composed of two identical semi-cylinders. A water passage is arranged inside the semi-cylinders, and the two ends of the water passage are respectively connected to the water inlet pipe and the water return pipe;

[0009] A semi-cylindrical groove coaxial with the semi-cylinder is arranged on the rectangular surface of the semi-cylinder, and the two grooves can be connected to form a cylindrical surface coaxial with the semi-cylinder.

[0010] Furthermore, the cooling device also includes a base, and a tensioning column coaxial with the base is arranged at the upper end of the base.

[0011] Furthermore, the tensioning column is a truncated cone structure.

[0012] Furthermore, the tensioning column is a two-section structure including an upper section and a lower section, the upper section is a truncated cone structure, and the lower section is a cylindrical structure.

[0013] Further, the diameter of the lower surface of the upper section is the same as the diameter of the lower section.

[0014] Furthermore, the cooling device also includes a top plate, and four through holes are arranged on the top plate;

[0015] The water passage at the upper end of the cooling copper sleeve is connected with a connecting pipe;

[0016] The diameter of the through hole is larger than the diameter of the connecting pipe;

[0017] The thickness of the top plate is slightly greater than the length of the connecting pipe.

[0018] Furthermore, the upper end of the connecting pipe is connected to a water head, two of which are connected to the water inlet pipe, and the other two are connected to the water return pipe.

[0019] Furthermore, the water inlet pipe and the water return pipe are soft rubber pipes.

[0020] Furthermore, the water delivery device also includes a water pump, which is connected to the middle part of the water inlet pipe.

[0021] Furthermore, the water supply device includes a water tank, the open ends of the water inlet pipes are connected to the lower end of the water tank, and the open ends of the water return pipes are connected to the water tank.

[0022] The beneficial effects of the utility model are:

[0023] The stainless steel welded water circulation heat dissipation sleeve provided by the utility model has the advantages of easy use, simple structure and good cooling effect. Cooling water is provided by a water supply device, and the cooling water is transported to the cooling device through a water delivery device. Then, the cooling device is used to uniformly and quickly dissipate heat for the exhaust pipe fittings. Compared with the traditional method of placing the pipe fittings in a water tank for cooling, the utility model can prevent structural problems caused by direct contact with water and rapid cooling, reduce intergranular corrosion in the heat affected zone of the weld, and ensure the good quality of the exhaust pipe fittings welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Attached Figure 1 It is a structural schematic diagram of the utility model;

[0025] Attached Figure 2 It is a schematic diagram of the top plate structure of the utility model;

[0026] Attached Figure 3 This is a schematic diagram of the cooling copper sleeve structure of the first embodiment of the utility model;

[0027] Attached Figure 4 This is a schematic diagram of the cooling copper sleeve structure of the second embodiment of the utility model;

[0028] Attached Figure 5 This is a schematic diagram of the base structure of the first embodiment of the utility model;

[0029] Attached Figure 6 This is a schematic diagram of the base structure of the second embodiment of the utility model;

[0030] In the attached figure: 1. water storage tank, 2. water inlet pipe, 3. return pipe, 4. water pump, 5. water head, 6. through hole, 7. connecting pipe, 8. top plate, 9. base, 10. tensioning column, 11. limit block, 12. cooling copper sleeve. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical scheme and advantages of the present invention more clear, the following will be combined with the appendix of the present invention. Figure 1 ~Attached Figure 6 , the utility model is described in more detail.

[0032] The utility model provides a stainless steel welded water circulation heat dissipation sleeve, comprising a water supply device, a water delivery device and a cooling device, wherein the water supply device and the cooling device are connected through the water delivery device; the water supply device comprises a water inlet pipe 2 and a water return pipe 3; the cooling device comprises a cooling copper sleeve 12, the cooling copper sleeve 12 comprises two identical semi-cylinders, the interior of the semi-cylinder is provided with a water passage, and the two ends of the water passage are respectively connected with the water inlet pipe 2 and the water return pipe 3; a semi-cylindrical groove coaxial with the semi-cylinder is provided on the rectangular surface of the semi-cylinder, and the two grooves can be connected to form a cylindrical surface coaxial with the semi-cylinder; the cooling device also comprises a base 9, and a tensioning column 10 coaxial with the base 9 is provided at the upper end of the base 9; the tensioning column 10 is a truncated cone structure; the tensioning column 10 is a structure comprising an upper section and a lower section. A two-section structure, the upper section is a truncated cone structure, and the lower section is a cylindrical structure; the diameter of the lower surface of the upper section is the same as the diameter of the lower section; the cooling device also includes a top plate 8, on which are provided four through holes 6; the water passage at the upper end of the cooling copper sleeve 12 is connected with a connecting pipe 7; the diameter of the through hole 6 is larger than the diameter of the connecting pipe 7; the thickness of the top plate 8 is slightly larger than the length of the connecting pipe 7; the upper end of the connecting pipe 7 is connected with a water head 5, two of which are connected to the water inlet pipe 2, and the other two are connected to the return pipe 3; the water inlet pipe 2 and the return pipe 3 are soft rubber pipes; the water delivery device also includes a water pump 4, which is connected to the middle part of the water inlet pipe 2; the water supply device includes a water storage tank 1, the open ends of the water inlet pipe 2 are connected to the lower end of the water storage tank 1, and the open end of the return pipe 3 is connected to the water storage tank 1.

[0033] The embodiments of the present invention are as follows:

[0034] The stainless steel welded water circulation heat dissipation jacket comprises a water supply device, a water delivery device and a cooling device. The water supply device and the cooling device are connected through the water delivery device. The cooling water is provided by the water supply device, and the cooling water is delivered to the cooling device through the water delivery device. Then, the cooling device is used to uniformly and quickly dissipate the heat of the exhaust pipe fittings. Compared with the traditional method of placing the pipe fittings in a water tank for cooling, it can prevent structural problems caused by direct contact with water and rapid cooling.

[0035] The cooling device includes a cooling copper sleeve 12, which includes two completely identical semi-cylinders. The two semi-cylinders can form a cylinder after being combined. The diameter of the cylinder is slightly smaller than the diameter of the exhaust pipe fitting, which is convenient for placing the cooling copper sleeve 12 into the exhaust pipe fitting. A water channel is provided inside the semi-cylinder. The water channel can be set in two forms, either a spiral structure or a maze structure, to improve the cooling effect.

[0036] A semi-cylindrical groove coaxial with the semi-cylinder is arranged on the rectangular surface of the semi-cylinder, and the two grooves can be connected to form a cylindrical surface coaxial with the semi-cylinder.

[0037] The cooling device also includes a top plate 8, which is provided with four through holes 6. The water passage at the upper end of the cooling copper sleeve 12 is connected to a connecting pipe 7. The diameter of the through hole 6 is larger than the diameter of the connecting pipe 7. The thickness of the top plate 8 is slightly larger than the length of the connecting pipe 7. The upper end of the connecting pipe 7 is connected to a water head 5.

[0038] Since the diameter of the connecting pipe 7 is smaller than the diameter of the through hole 6 , the connecting pipe 7 can move in the through hole 6 , thereby enabling the two cooling copper sleeves 12 to move relative to each other.

[0039] The lower end of the water head 5 is provided with a protruding edge, and the diameter of the protruding edge is larger than the diameter of the through hole 6, so that the top plate 8 will not be separated from the connecting pipe 7. The water head 5 on a semi-cylinder is respectively connected to the water inlet pipe 2 and the water inlet pipe 2. The cool cooling water enters from the water inlet pipe 2, absorbs the temperature of the exhaust pipe after passing through the cooling copper sleeve 12, and is discharged from the return pipe 3 after the water is heated, completing the cooling process.

[0040] In order to better ensure the contact between the cooling copper sleeve 12 and the exhaust pipe fitting, a base 9 is provided. A tensioning column 10 coaxial with the base 9 is provided at the upper end of the base 9. The tensioning column 10 is a truncated cone structure with a thin upper end and a thick lower end. When the two semi-cylinders are combined, the diameter of the cylindrical surface is between the diameter of the upper end and the diameter of the lower end of the tensioning column 10. When the cooling copper sleeve 12 is placed on the base 9, the two semi-cylinders will be stretched open by the tensioning column 10, so that the outer side surface of the semi-cylinder fits the exhaust pipe fitting, making the cooling copper sleeve 12 and the exhaust pipe fitting in closer contact, thereby improving the heat transfer efficiency, improving the cooling effect, and shortening the cooling time.

[0041] The tensioning column 10 is a two-section structure including an upper section and a lower section, wherein the upper section is a truncated cone structure and the lower section is a cylindrical structure.

[0042] A plurality of limit blocks 11 are also provided on the upper part of the base 9. The limit blocks 11 are located on the same circle, which is concentric with the base 9. At the same time, the inner diameter of the circle is equal to the diameter of the exhaust pipe. After the cooling copper sleeve 12 is opened, its outer diameter is the same as the inner diameter of the cooling copper sleeve 12.

[0043] The water inlet pipe 2 and the water return pipe 3 are soft rubber pipes, which will not affect the relative movement of the semi-cylinder. The water pump 4 is connected to the middle of the water inlet pipe 2. The water supply device includes a water tank 1. The open ends of the water inlet pipe 2 are connected to the lower end of the water tank 1, and the open ends of the water return pipe 3 are connected to the water tank 1. The cooling water is driven to circulate in the entire system through the water pump 4.

[0044] In a further embodiment:

[0045] In order to further improve the contact between the cooling copper sleeve 12 and the exhaust pipe fittings, the tensioning column 10 is set to a two-section structure including an upper section and a lower section. The upper section is a truncated cone structure, and the lower section is a cylindrical structure. The diameter of the lower surface of the upper section is the same as the diameter of the lower section. When the two semi-cylinders are merged, the diameter of the cylindrical surface is between the diameter of the upper end and the diameter of the lower end of the tensioning column 10. When the cooling copper sleeve 12 is placed on the base 9, the two semi-cylinders will be stretched open by the tensioning column 10. At the same time, since the lower section is a cylindrical structure, the two semi-cylinders can be kept in a vertical state, so that the entire outer facade of the cooling copper sleeve 12 is tightly fitted with the inner side surface of the exhaust pipe sleeve, so that the cooling copper sleeve 12 is in closer contact with the exhaust pipe fittings, thereby improving the heat transfer efficiency, improving the cooling effect, and shortening the cooling time.

[0046] In a further embodiment:

[0047] In order to further improve the contact between the cooling copper sleeve 12 and the exhaust pipe fitting, the angle of the arc surface of the semi-cylinder is set to 170 degrees. When the two semi-cylinders are stretched apart, the arc surfaces of the two semi-cylinders are exactly on the same cylindrical surface, achieving a tighter fit with the inner side of the exhaust pipe fitting.

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Stainless steel welded water circulation heat dissipation jacket, characterized by: It includes a water supply device, a water delivery device and a cooling device, wherein the water supply device and the cooling device are connected through the water delivery device; The water supply device comprises a water inlet pipe and a water return pipe; The cooling device comprises a cooling copper sleeve, which is composed of two identical semi-cylinders, wherein a water passage is arranged inside the semi-cylinder, and the two ends of the water passage are respectively connected to a water inlet pipe and a water return pipe; A semi-cylindrical groove coaxial with the semi-cylinder is arranged on the rectangular surface of the semi-cylinder, and two of the grooves can be connected to form a cylindrical surface coaxial with the semi-cylinder.

2. The stainless steel welded water circulation heat dissipation jacket according to claim 1, characterized in that: The cooling device also includes a base, and a tensioning column coaxial with the base is arranged at the upper end of the base.

3. The stainless steel welded water circulation heat dissipation jacket according to claim 2 is characterized in that: The tensioning column is a truncated cone structure.

4. The stainless steel welded water circulation heat dissipation jacket according to claim 2, characterized in that: The tension column is a two-section structure including an upper section and a lower section, wherein the upper section is a truncated cone structure and the lower section is a cylindrical structure.

5. The stainless steel welded water circulation heat dissipation jacket according to claim 4, characterized in that: The diameter of the lower surface of the upper section is the same as the diameter of the lower section.

6. The stainless steel welded water circulation heat dissipation jacket according to claim 1, characterized in that: The cooling device further comprises a top plate, and four through holes are arranged on the top plate; The water passage at the upper end of the cooling copper sleeve is connected with a connecting pipe; The diameter of the through hole is larger than the diameter of the connecting pipe; The thickness of the top plate is slightly greater than the length of the connecting pipe.

7. The stainless steel welded water circulation heat dissipation jacket according to claim 6, characterized in that: The upper end of the connecting pipe is connected with a water head, two of which are connected with the water inlet pipe, and the other two are connected with the water return pipe.

8. The stainless steel welded water circulation heat dissipation jacket according to claim 7, characterized in that: The water inlet pipe and the water return pipe are soft rubber pipes.

9. The stainless steel welded water circulation heat dissipation jacket according to claim 1, characterized in that: The water delivery device also includes a water pump, which is connected to the middle part of the water inlet pipe.

10. The stainless steel welded water circulation heat dissipation jacket according to claim 1, characterized in that: The water supply device comprises a water tank, the open ends of the water inlet pipes are communicated with the lower end of the water tank, and the open end of the water return pipe is communicated with the water tank.