Battery tab welding device
By designing an adjustable battery ear welding device, the problem of poor adaptability in the prior art is solved, positioning welding of different specifications and numbers of batteries is realized, and the practicality and cost-effectiveness of the device are improved.
Patent Information
- Application Number
- CN202421200390.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing pole ear welding tooling has a simple structure and can only hold a single specification of batteries, which has poor adaptability, resulting in waste of resources and increased costs.
A battery ear welding device is designed, including a base, a telescopic mechanism, a clamping mechanism and a bearing mechanism. The clamping mechanism can be adjusted in the Y direction and the X direction to adapt to different specifications and numbers of batteries.
The device can perform positioning welding of batteries of different lengths, different numbers and different widths, improving the practicality and positioning stability of the device, reducing resource waste and cost.
Smart Images

Figure CN222711271U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lithium batteries, in particular to a tab welding device. Background Art
[0002] Lithium metal batteries were first proposed and studied by Gilbert N. Lewis in 1912. In the 1970s, MS Whittingham proposed and began to study lithium-ion batteries. Due to the very active chemical properties of lithium metal, the processing, storage, and use of lithium metal have very high environmental requirements. Among power batteries, lithium batteries have many outstanding advantages over other batteries and are widely used. With the research on lithium batteries, people gradually understand the various characteristics of lithium batteries. Lithium batteries have the characteristics of high voltage, light weight, high energy density, etc., and can also be charged quickly. They have developed rapidly in modern society and have been applied in various fields of society.
[0003] Before the lithium battery test, the battery pole and the test pole ear need to be welded together by laser welding to achieve the purpose of testing. At present, the overall structure of the pole ear welding tool is relatively simple during use. During processing, it can only clamp batteries of a single specification. When the battery specifications are different, it cannot be positioned and processed, which causes a waste of resources and an increase in costs. Therefore, it needs to be improved.
[0004] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the utility model, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art known to ordinary technicians in this field. Utility Model Content
[0005] The technical problem to be solved by the utility model is: how to solve the problem that the current tab welding tooling has a simple structure and can only clamp batteries of a single specification, and has poor adaptability.
[0006] The utility model solves the above technical problems through the following technical means:
[0007] A battery tab welding device comprises a base, a telescopic mechanism, a clamping mechanism, and a receiving mechanism; the telescopic end of the telescopic mechanism is connected to the clamping mechanism, the telescopic mechanism and the receiving mechanism are respectively fixedly connected to the two ends of the base, the clamping mechanism is slidably connected to the base and is located between the telescopic mechanism and the receiving mechanism, the clamping mechanism comprises a limit assembly that can move relative to or opposite to each other in the Y direction, a battery body clamping station is between the limit assemblies, and the receiving mechanism cooperates with the clamping mechanism to clamp the battery body in the X direction.
[0008] When the utility model is used, the clamping mechanism is used to load the battery body, the clamping mechanism can clamp the battery body in the Y direction, and the receiving mechanism is connected to one end of the base and can cooperate with the clamping mechanism to clamp the battery body in the X direction; because the clamping mechanism is adjustable in the X direction and the Y direction, the device can place test tabs on battery bodies of different lengths, different numbers, and different widths for positioning welding, which effectively improves the practicality of the device.
[0009] Preferably, it further comprises a guide rail and a slider, wherein the guide rail is fixedly connected along the top surface of the base, the slider is slidably connected to the guide rail, the telescopic end of the telescopic mechanism is connected to the slider, and the bottom of the clamping mechanism is fixedly connected to the slider.
[0010] The slider and the guide rail can be clamped together using a convex or dovetail groove structure to improve the clamping and positioning stability during use.
[0011] Preferably, the clamping mechanism includes a square frame, an adjusting component, and a limiting component. The bottom of the square frame is fixedly connected to the top of the slider, the adjusting component is connected to the bottom of the square frame, and there are two limiting components, which are capable of moving relative to or opposite to each other and are connected to the adjusting component.
[0012] Preferably, the adjustment assembly includes a slide groove, a screw rod, a knob, and a moving block. The slide groove is opened on the bottom surface of the square frame. Both ends of the screw rod can be rotatably connected to the wall of the square frame. One end of the screw rod passes through the wall of the square frame and is fixedly installed with a knob. The screw rod includes two screw rod segments with opposite thread rotation directions. The two screw rod segments are connected to the moving block. The moving block is limited in the slide groove, and the moving block is fixedly connected to the limiting assembly.
[0013] By dividing the screw into two sections with opposite thread rotation directions, the moving blocks at both ends can move synchronously, which is easy to use.
[0014] Preferably, the top surface of the square frame and the side facing the receiving mechanism are hollow, two slide grooves are provided on the bottom surface of the square frame, a partition plate is provided between the two slide grooves, and the two sections of the screw rod are respectively placed in the two slide grooves.
[0015] Preferably, the adjustment assembly further comprises a hand screw, the hand screw axially passes through the knob, and the hand screw is eccentrically positioned relative to the knob.
[0016] By twisting the hand screw to press against the wall at the right end of the knob, the knob is not easily reversed or moved, thereby improving the positioning stability of the device.
[0017] Preferably, the limiting assembly includes a limiting rail, a limiting bar, and a positioning bolt. The limiting rail is fixedly connected to the top of the moving block, the inner side of the limiting rail is slidably connected to the limiting bar, and the outer side of the limiting rail is connected to the positioning bolt. After passing through the limiting rail, the positioning bolt can abut against the limiting bar.
[0018] Preferably, a strip groove is formed on a side of the limiting strip facing the positioning bolt, and anti-slip grooves are formed at equal intervals in the strip groove.
[0019] By extending the limiting strip to assist in limiting the batteries of different lengths or different numbers, the positioning effect of the battery body is improved.
[0020] Preferably, the receiving mechanism includes a vertical plate, a collection frame, a slide plate, and a limit screw; the vertical plate is fixedly mounted on the top of the guide rail, the side of the vertical plate away from the telescopic mechanism is connected to the collection frame, the collection frame has a cavity inside, the slide plate is slidably connected to the internal cavity of the collection frame, the slide plate extends after passing through the collection frame and the vertical plate, the limit screw passes through the collection frame in a vertical direction, and the end of the limit screw abuts against the surface of the slide plate.
[0021] The length of the slide plate can be adjusted, so that it is convenient to adjust and position battery bodies of different lengths and different numbers, thereby improving the positioning flexibility and stability of the device.
[0022] Preferably, the telescopic mechanism is a cylinder, the fixed end of the cylinder is fixedly connected to the base, and the telescopic end of the cylinder is connected to the slider.
[0023] The advantages of the utility model are:
[0024] (1) When the utility model is used, the clamping mechanism is used to load the battery body, and the clamping mechanism can clamp the battery body in the Y direction. The receiving mechanism is connected to one end of the base and can cooperate with the clamping mechanism to clamp the battery body in the X direction. Since the clamping mechanism is adjustable in both the X direction and the Y direction, the device can position and weld the test tabs placed on the battery bodies of different lengths, numbers and widths, which effectively improves the practicality of the device.
[0025] (2) The slider and the guide rail can be connected by a convex or dovetail groove structure to improve the clamping and positioning stability during use;
[0026] (3) The moving blocks at both ends can move synchronously by dividing the two screw segments with opposite thread rotation directions, which has a simple structure and is easy to use;
[0027] (4) By twisting the hand screw against the wall at the right end of the knob, the knob is not easily reversed or moved, thereby improving the positioning stability of the device;
[0028] (5) By extending the limit strip to assist in limiting the position of batteries of different lengths or numbers, the positioning effect of the battery body is improved;
[0029] (6) The length of the slide plate can be adjusted, thereby facilitating the adjustment and positioning of battery bodies of different lengths and numbers, thereby improving the positioning flexibility and stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of a battery tab welding device according to an embodiment of the utility model;
[0031] Figure 2 It is a structural schematic diagram of a battery tab welding device according to an embodiment of the utility model;
[0032] Figure 3 It is a structural schematic diagram of a battery tab welding device according to an embodiment of the utility model;
[0033] Figure 4 It is a structural schematic diagram of the clamping mechanism of an embodiment of the utility model;
[0034] Numbers in the figure:
[0035] 1. Base; 2. Guide rail; 3. Telescopic mechanism; 4. Slider;
[0036] 5. Clamping mechanism; 51. Frame; 52. Adjustment assembly; 521. Slide; 522. Screw rod; 523. Knob; 524. Moving block; 53. Limiting assembly; 531. Limiting track; 532. Limiting strip; 533. Positioning bolt;
[0037] 6. Receiving mechanism; 61. Vertical plate; 62. Collection frame; 63. Slide plate; 64. Limiting screw;
[0038] 7. Battery body; 71. Test tabs. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0040] Embodiment 1:
[0041] like Figure 1-Figure 3As shown, the battery tab welding device includes a base 1, a guide rail 2, a telescopic mechanism 3, a slider 4, a clamping mechanism 5, and a receiving mechanism 6. The guide rail 2 is fixedly connected along the top surface of the base 1, the slider 4 is slidably connected to the guide rail 2, and the telescopic end of the telescopic mechanism 3 is connected to the slider 4 so that the slider 4 can move horizontally along the guide rail 2. The bottom of the clamping mechanism 5 is fixedly connected to the slider 4, and the clamping mechanism 5 is used to load the battery body 7. The clamping mechanism 5 can clamp the battery body 7 in the Y direction. The receiving mechanism 6 is connected to one end of the base 1 and can cooperate with the clamping mechanism 5 to clamp the battery body 7 in the X direction. The telescopic mechanism 3 and the receiving mechanism 6 are respectively located at the two ends of the guide rail 2.
[0042] Specifically, there are two guide rails 2, which are arranged in parallel. The guide rails 2 can be connected to the base 1 by bolts, and the base 1 is a long strip plate structure. The slider 4 and the guide rail 2 can be clamped with a convex or dovetail groove structure to improve the clamping and positioning stability during use.
[0043] The telescopic mechanism 3 is a cylinder, the fixed end of which is connected to the base 1 by bolts, welding, etc. and is located at one end of the guide rail 2. The telescopic end of the cylinder is connected to the slider 4, and the cylinder can provide power for the slider 4 to slide along the guide rail 2.
[0044] In this embodiment, the clamping mechanism 5 includes a square frame 51, an adjusting component 52, and a limiting component 53. The bottom of the square frame 51 is fixedly connected to the top of the slider 4, the adjusting component 52 is connected to the bottom of the square frame 51, and there are two limiting components 53. The two limiting components 53 are connected to the adjusting component 52 and can realize relative or opposite movement.
[0045] The top surface of the square frame 51 and the surface facing the receiving mechanism 6 are empty.
[0046] like Figure 2 As shown, the adjustment assembly 52 includes two chute 521, a screw rod 522, a knob 523, and a moving block 524. A partition plate is provided between the two chute 521. The chute 521 is provided on the bottom surface of the frame 51. The screw rod 522 passes through the two chute 521 and the partition plate. The two ends of the screw rod 522 can be rotatably connected to the wall of the frame 51. After one end of the screw rod 522 passes through the wall of the frame 51, a knob 523 is fixedly installed. The threads of the two sections of the screw rod located in the two chute 521 are rotated in opposite directions. The two sections of the screw rod 522 are connected to the moving block 524. The moving block 524 is limited in the chute 521 so that the moving block 524 can only move along the axial direction of the screw rod 522. The limiting method is that the length of the moving block 524 is slightly smaller than the width of the chute 521, so that the moving block 524 cannot be rotated by the screw rod 522 and can only move axially. The limiting assembly 53 is fixedly connected to the moving block 524 .
[0047] By turning the knob 523, the screw rod 522 is driven to rotate, and the screw rod 522 drives the two moving blocks 524 to slide against each other inside the slide groove 521, so that the distance between the two limit assemblies 53 can be adjusted, so as to facilitate adaptation to battery bodies 7 of different widths.
[0048] like Figure 4 As shown, in this embodiment, the limiting assembly 53 includes a limiting rail 531, a limiting bar 532, and a positioning bolt 533. The limiting rail 531 is fixedly connected to the top of the moving block 524, and the inner side of the limiting rail 531 is slidably connected to the limiting bar 532. The inner side of the limiting rail 531 is bent inward to form a notch, and the limiting bar 532 can slide along the length direction of the limiting rail 531. The outer right end of the limiting rail 531 is connected to the positioning bolt 533. After passing through the limiting rail 531, the positioning bolt 533 can abut on the limiting bar 532, and is used to tighten the limiting bar 532 through the positioning bolt 533 after the limiting bar 532 extends to a required length. In this embodiment, by setting a limiting track 531, during use, the screw rod 522 can be rotated to drive the relative movement of the moving block 524, and the limiting tracks 531 on both sides can move relative to each other to clamp and position the two sides of the battery body 7 in the Y direction. The limiting bar 532 can be adjusted to slide on the inner side of the limiting track 531, and then the limiting bar 532 can be extended to assist in limiting the batteries of different lengths or different numbers, thereby improving the positioning effect of the battery body 7.
[0049] like Figure 2 As shown, the receiving mechanism 6 of this embodiment includes a vertical plate 61, a collection frame 62, a slide plate 63, and a limit screw 64; the vertical plate 61 is fixedly installed on the top right end of the guide rail 2, the right side of the vertical plate 61 is connected to the collection frame 62, the collection frame 62 has a cavity, the internal cavity of the collection frame 62 is slidably connected with the slide plate 63, the left end of the slide plate 63 extends out after passing through the collection frame 62 and the vertical plate 61, the bottom left side of the collection frame 62 is connected to the limit screw 64, the top of the limit screw 64 passes through the collection frame 62, and the limit screw 64 can be locked after the slide plate 63 extends to the required length. By setting the receiving mechanism 6, during use of the device, the slide plate 63 in the collection frame 62 on the vertical plate 61 can be adjusted to slide, and then the vertical plate 61 can cooperate with the clamping mechanism 5 to clamp the battery body 7 in the Y direction. After the adjustment is completed, the slide plate 63 can be assisted in positioning by adjusting the rotation limit screw 64, thereby improving stability. The slide plate 63 is set to be adjustable in length, thereby facilitating the adjustment and positioning of battery bodies 7 of different lengths and different numbers, thereby improving the positioning flexibility and stability of the device. The bottom surface of the slide plate 63 is flush with the bottom surface of the frame 51, and together constitutes the bearing surface of the battery body 7.
[0050] During use of this embodiment, first adjust the slide plate 63 on the inner side of the collection frame 62 to slide to the left. At this time, the slide plate 63 slides to the left to adjust the receiving length of the top of the guide rail 2. Assuming that three battery bodies 7 with a width of A need to be clamped, the slide plate 63 needs to extend at least 2.6A (to ensure that the battery body 7 does not fall, and one or more battery bodies 7 can also be placed on the bottom surface of the frame 51). At this time, place the battery body 7 on the top of the slide plate 63, start the telescopic cylinder 3, and then push the slider 4 to slide on the inner side of the guide rail 2. At this time, the frame 51 can be driven to move to the right, and the frame 51 approaches the slide plate 63, forcing all the battery bodies 7 to move closer to the middle, and the battery bodies 7 are clamped and positioned. Then, the screw rod 522 is driven by adjusting the knob 523 to drive the moving block 524 to slide on the inner side of the guide rail 2, and then the moving block 524 drives the limit assembly 53 to move to limit the two sides of the battery body 7. At this time, the displacement of the limit assembly 53 can drive the limit assembly 53 to limit the battery body 7. At the same time, during use, the limit bar 532 on the inner side of the limit track 531 can be adjusted to slide. At this time, the limit assembly 53 can be assisted to extend, which is convenient for adjustment according to the number and length of the battery body 7, so that the device can position and weld the test pole ears 71 placed on battery bodies 7 of different lengths and numbers, effectively improving the practicality of the device.
[0051] Embodiment 2:
[0052] like Figure 4 As shown, in this embodiment, based on the first embodiment, the outer surface of the knob 523 is provided with anti-skid protrusions at equal intervals, so that it is not easy to slip when the knob 523 is turned.
[0053] This embodiment further adds a hand screw 525, which axially passes through the knob 523. After the knob 523 is screwed into place, the hand screw 525 can be twisted to press against the wall at the right end of the knob 523, so that the knob 523 is not easily reversed or moved. This improves the positioning stability of the device. The hand screw 525 is eccentric relative to the knob 523.
[0054] Embodiment three:
[0055] like Figure 4 As shown, on the basis of the above-mentioned embodiment 1 or embodiment 2, in this embodiment, a strip groove 534 is provided on the outer side of the limit strip 532, and the strip groove 534 is a rectangular notch, and anti-skid patterns 535 are provided at equal intervals in the strip groove 534, and the anti-skid patterns 535 can be vertical stripes. During use, the positioning bolt 533 can be inserted into the strip groove 534 by adjusting the twisting, and can be abutted between adjacent anti-skid patterns 535, thereby assisting in limiting the limit strip 532, thereby improving the stability of the device.
[0056] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A battery tab welding device, characterized in that: It includes a base, a telescopic mechanism, a clamping mechanism, and a receiving mechanism; the telescopic end of the telescopic mechanism is connected to the clamping mechanism, the telescopic mechanism and the receiving mechanism are respectively fixedly connected to the two ends of the base, the clamping mechanism is slidably connected to the base and is located between the telescopic mechanism and the receiving mechanism, the clamping mechanism includes a limit component that can move relative to or opposite to each other in the Y direction, the battery body clamping station is between the limit components, and the receiving mechanism and the clamping mechanism cooperate to clamp the battery body in the X direction.
2. The battery tab welding device according to claim 1, characterized in that: It also includes a guide rail and a slider, wherein the guide rail is fixedly connected along the top surface of the base, the slider is slidably connected to the guide rail, the telescopic end of the telescopic mechanism is connected to the slider, and the bottom of the clamping mechanism is fixedly connected to the slider.
3. The battery tab welding device according to claim 2, characterized in that: The clamping mechanism includes a square frame, an adjusting component, and a limiting component. The bottom of the square frame is fixedly connected to the top of the slider, the adjusting component is connected to the bottom of the square frame, and there are two limiting components, which are capable of moving relative to or opposite to each other and are connected to the adjusting component.
4. The battery tab welding device according to claim 3, characterized in that: The adjustment assembly includes a slide groove, a screw rod, a knob, and a moving block. The slide groove is opened on the bottom surface of the square frame. Both ends of the screw rod can be rotatably connected to the wall of the square frame. One end of the screw rod passes through the wall of the square frame and is fixedly installed with a knob. The screw rod includes two screw rod segments with opposite thread rotation directions. The two screw rod segments are connected to the moving block. The moving block is limited in the slide groove, and the moving block is fixedly connected to the limiting assembly.
5. The battery tab welding device according to claim 4, characterized in that: The top surface of the square frame and the side facing the receiving mechanism are empty, and two slide grooves are arranged on the bottom surface of the square frame, and a partition plate is arranged between the two slide grooves, and the two sections of the screw rod are respectively placed in the two slide grooves.
6. The battery tab welding device according to claim 4, characterized in that: The adjustment assembly also includes a hand screw, which axially passes through the knob and is eccentrically located relative to the knob.
7. The battery tab welding device according to claim 3, characterized in that: The limiting assembly includes a limiting track, a limiting bar, and a positioning bolt. The limiting track is fixedly connected to the top of the moving block, the inner side of the limiting track is slidably connected to the limiting bar, and the outer side of the limiting track is connected to the positioning bolt. The positioning bolt can abut against the limiting bar after passing through the limiting track.
8. The battery tab welding device according to claim 7, characterized in that: A strip groove is formed on a side of the limiting strip facing the positioning bolt, and anti-slip grooves are formed in the strip groove at equal intervals.
9. The battery tab welding device according to claim 1, characterized in that: The receiving mechanism includes a vertical plate, a collection frame, a slide plate, and a limit screw; the vertical plate is fixedly installed on the top of the guide rail, and the side of the vertical plate away from the telescopic mechanism is connected to the collection frame, and the collection frame has a cavity inside. The slide plate is slidably connected to the internal cavity of the collection frame, and the slide plate extends after passing through the collection frame and the vertical plate. The limit screw passes through the collection frame in the vertical direction, and the end of the limit screw abuts against the surface of the slide plate.
10. The battery tab welding device according to claim 2, characterized in that: The telescopic mechanism is a cylinder, the fixed end of the cylinder is fixedly connected to the base, and the telescopic end of the cylinder is connected to the slide block.