Anti-stuck bracket for welding gas-liquid separator
By designing anti-blocking brackets for gas-liquid separator welding, the lack of brackets and material problems during welding are solved, and the effect of reducing workers' labor intensity and avoiding conflicts between welding slag is achieved.
Patent Information
- Application Number
- CN202421402632.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing welding machines lack bracket mechanisms and cannot clamp and clamp the end cover and tank cylinder of the gas-liquid separator, resulting in increased labor intensity for workers and collision with the welding slag, causing problems with clamping.
An anti-blocking bracket for welding gas-liquid separator is designed, including a workbench and a control box, equipped with a jig, a clamp, a cylinder and a material cradle, which avoids caking through a pallet and an elastic gasket.
It effectively reduces the labor intensity of workers, avoids conflicts between the bracket and the welding slag, increases the gap during the welding process, and prevents the occurrence of clamping materials.
Smart Images
Figure CN222711298U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to an anti-stuck material bracket for welding a gas-liquid separator. Background Art
[0002] The gas-liquid separator adopts the principle of centrifugal separation and wire mesh filtration to achieve liquid removal. It is a separation device mainly composed of a cylinder, a cyclone separator, a high-efficiency foam breaking net, a drain valve and other main components.
[0003] The cylinder of the gas-liquid separator is welded by two end covers 9 and a tank 8. Figure 4 As shown, at present, the end cover 9 and the tank barrel 8 are mostly welded by a welding machine for rotary welding. However, before welding, two end covers 9 and a tank barrel 8 need to be manually placed on a welding station, and then clamped, and then welded by a welding gun. The existing welding machine lacks a bracket mechanism, and cannot support the end cover 9 and the tank barrel 8 before clamping or after welding, and needs to be replaced by manual labor, thereby increasing the labor intensity of the workers. Although very few welding machines are provided with a bracket, most of the brackets are fixed. During the rotary welding process, the bracket will collide with the welding slag left on the tank barrel 8 and the end cover 9, resulting in a jamming problem. For this reason, an anti-jamming bracket for gas-liquid separator welding is proposed. Utility Model Content
[0004] The utility model aims to solve the problems mentioned in the above background technology and proposes an anti-stuck bracket for welding a gas-liquid separator.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A material-jamming prevention bracket for welding a gas-liquid separator comprises a workbench and a control box, wherein the control box is mounted on one end of the workbench, a clamp is rotatably connected to the outer wall of the control box, a mounting seat is connected to the side of the workbench away from the control box, a cylinder is mounted on the mounting seat, a clamp is rotatably connected to the movable end of the cylinder, a positioning groove is provided on the clamp, the clamp and the clamp jointly clamp the tank barrel and end cover of the separator, and a supporting mechanism is provided in the middle of the workbench.
[0007] Preferably, the stripping mechanism comprises a support plate, the support plate is connected to the workbench, four rotating seats are connected to the support plate, and each of the rotating seats is rotatably connected to a supporting wheel.
[0008] Preferably, four fixing rods are connected to the workbench, and the four fixing rods are all slidably connected to the supporting plate, and an elastic gasket is arranged between the bottom of the supporting plate and the workbench.
[0009] Preferably, the distance between the supporting wheel and the clamped can is 5 mm.
[0010] Preferably, the elastic gasket is made of rubber material.
[0011] Compared with the prior art, the utility model has the following advantages:
[0012] The supporting mechanism provided in the utility model can not only support the end cover and the tank barrel before and after welding, thereby reducing the labor intensity of workers, but also during welding, the existence of the supporting wheel will not conflict with the welding slag on the tank barrel. When encountering larger welding slag, the existence of the elastic gasket can increase the distance between the supporting wheel and the tank barrel, thereby avoiding the occurrence of material jamming. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model.
[0014] Figure 2 It is a structural schematic diagram of the material supporting mechanism in the utility model.
[0015] Figure 3 It is a schematic diagram of the clamping state of the utility model.
[0016] Figure 4 It is a structural schematic diagram of the tank barrel and the end cover part of the utility model.
[0017] In the figure: 1 workbench, 2 control box, 3 clamping cylinder, 4 mounting seat, 5 cylinder, 6 clamping plate, 7 positioning groove, 8 can cylinder, 9 end cover, 10 supporting plate, 11 rotating seat, 12 supporting wheel, 13 fixing rod, 14 elastic gasket. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0019] Reference Figure 1-4 As shown, an anti-stuck material bracket for welding a gas-liquid separator comprises a workbench 1 and a control box 2, wherein the control box 2 is mounted at one end of the workbench 1, a clamp 3 is rotatably connected to the outer wall of the control box 2, a mounting base 4 is connected to the side of the workbench 1 away from the control box 2, a cylinder 5 is mounted on the mounting base 4, a splint 6 is rotatably connected to the movable end of the cylinder 5, a positioning groove 7 is provided on the splint 6, the clamp 3 and the splint 6 jointly clamp the tank barrel 8 and the end cover 9 of the separator, a supporting mechanism is arranged in the middle position of the workbench 1, and the clamp 3 and the splint 6 are coaxially arranged.
[0020] In this embodiment, the stripping mechanism includes a support plate 10 , and the support plate 10 is connected to the workbench 1 . Four rotating seats 11 are connected to the support plate 10 , and each of the rotating seats 11 is rotatably connected to a supporting wheel 12 .
[0021] In this embodiment, four fixing rods 13 are connected to the workbench 1, and the four fixing rods 13 are all slidably connected to the support plate 10. An elastic gasket 14 is arranged between the bottom of the support plate 10 and the workbench 1, and the elastic gasket 14 is made of rubber material.
[0022] In this embodiment, the distance between the support wheel 12 and the clamped can 8 is 5 mm, that is, after the can 8 and the end cover 9 are clamped by the clamp 3 and the clamping plate 6, there is a 5 mm gap between the can 8 and the support wheel 12.
[0023] Working process and principle:
[0024] When in use, workers assemble the can barrel 8 and the two end covers 9 and place them on the supporting mechanism, and place the end cover 9 with the copper tube on one side of the clamping barrel 3. At this time, four supporting wheels 4 are used to support the bottom of the can barrel 8 and the end cover 9, and then the cylinder 5 is turned on to push the clamping plate 6 to move toward the clamping barrel 3. After the positioning groove 7 on the clamping plate 6 contacts the end cover 9, the concave arc surface of the positioning groove 7 on the clamping plate 6 is used to clamp the can barrel 8 and the end cover 9 while playing a lifting role, so that the can barrel 8 leaves the supporting wheel 12. At this time, the gap between the two is exactly 5mm. During the subsequent rotation welding, the existence of the supporting wheel 12 will not conflict with the welding slag on the can barrel 8. Even if there is a large volume of welding slag, after the supporting wheel 12 is squeezed, the entire supporting plate 10 will compress the elastic gasket 14 and drop it, increasing the distance between the supporting wheel 12 and the can barrel 8, thereby avoiding the occurrence of material jamming. After the splint 6 is separated from the clamping barrel 3 after welding, the four supporting wheels 12 can support the welded can barrel 8.
[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A material-preventing bracket for welding a gas-liquid separator, characterized in that: The invention comprises a workbench (1) and a control box (2), wherein the control box (2) is mounted on one end of the workbench (1), a clamping cylinder (3) is rotatably connected to the outer wall of the control box (2), a mounting seat (4) is connected to the side of the workbench (1) away from the control box (2), a cylinder (5) is mounted on the mounting seat (4), a clamping plate (6) is rotatably connected to the movable end of the cylinder (5), a positioning groove (7) is provided on the clamping plate (6), the clamping cylinder (3) and the clamping plate (6) jointly clamp the tank barrel (8) and the end cover (9) of the separator, and a supporting mechanism is arranged in the middle of the workbench (1).
2. The anti-stuck material bracket for gas-liquid separator welding according to claim 1, characterized in that: The material supporting mechanism comprises a supporting plate (10), wherein the supporting plate (10) is connected to the workbench (1), and four rotating seats (11) are connected to the supporting plate (10), and each of the rotating seats (11) is rotatably connected to a supporting wheel (12).
3. The anti-stuck material bracket for welding of a gas-liquid separator according to claim 2, characterized in that: Four fixing rods (13) are connected to the workbench (1), and the four fixing rods (13) are all slidably connected to the support plate (10). An elastic gasket (14) is provided between the bottom of the support plate (10) and the workbench (1).
4. The anti-stuck bracket for welding a gas-liquid separator according to claim 2, characterized in that: The distance between the supporting wheel (12) and the clamped can (8) is 5 mm.
5. The anti-stuck bracket for welding a gas-liquid separator according to claim 3, characterized in that: The elastic gasket (14) is made of rubber material.