Cone limit plate installation precision control tooling

By designing the tooling for installation accuracy control of cone limit plates, the problem of difficult to control the installation accuracy of the limit plates in the extraction tower internal parts is solved, the precise installation of the limit plates and the stability of the outer vertebral body welding is achieved, and the product pass rate is improved.

CN222711312UActive Publication Date: 2025-04-04SHANGHAI QIDEK HEAVY EQUIP CO LTD
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Patent Information

Application Number
CN202421431505.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-04
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

In the prior art, the installation accuracy of the limit plate of the inner part of the extraction tower is difficult to control, and the fabrication deformation of the outer cone can easily affect the accuracy, resulting in a decrease in the pass rate.

Method used

A cone limit plate installation accuracy control tool is designed to ensure the precise installation of the limit plate and the welding positioning of the outer vertebra body through the bottom ring plate, the first channel steel, the middle ring plate, the second channel steel, the upper ring plate, the outer ring plate and other structures.

Benefits of technology

The tooling facilitates the installation of the limit panel, ensures installation accuracy, and effectively controls the welding deformation of the outer vertebrae, greatly improving the product's pass rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of petrochemical technology, especially a tool for controlling the installation accuracy of a cone limit plate, comprising a bottom ring plate, four first channel steels are fixedly installed on the upper surface of the bottom ring plate at equal intervals, a middle ring plate is fixedly installed on the top of the first channel steels, a second channel steel corresponding to the first channel steels is fixedly installed on the upper surface of the middle ring plate at equal intervals, an upper ring plate is fixedly installed on the top of the second channel steels, an outer ring plate is sleeved on the outer side of the upper ring plate, the outer edge of the outer ring plate is located at the inner top of the outer cone, the outer edge of the bottom ring plate is located at the inner bottom of the outer cone, eight limit plates are welded at equal intervals on the inner lower part of the outer cone, and one side of the limit plate conflicts with the bottom ring plate and the middle ring plate. The utility model can facilitate the installation of the limit plate, ensure the installation accuracy of the limit plate, and at the same time can effectively control the welding deformation of the outer cone during installation, greatly ensuring the qualified rate.
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Description

Technical Field

[0001] The utility model relates to the technical field of petrochemical industry, in particular to a tooling for controlling the installation accuracy of a cone limiting plate. Background Art

[0002] The extraction tower is a liquid-liquid mass transfer equipment commonly used in chemical industry, petroleum refining, environmental protection and other industrial sectors. The extractor used for continuous multiple extractions is a tower equipment called an extraction tower. The most important tower internals are composed of 5-7 groups of inner and outer cones, which are nested in a chain or even more.

[0003] The gap between the 8 limit plates evenly distributed on the circumference of the outer cone of the extraction tower and the inner cone is less than 1mm, and the gap is always less than 1mm within the range of 280mm of the inner cone's up and down reciprocating motion. The roundness requirement is high, and the installation requirements of the limit plates are high. At the same time, the outer cone is large in volume, thin in wall thickness, and poor in rigidity, which is easy to cause manufacturing deformation, thus affecting the manufacturing accuracy. For this reason, we propose a cone limit plate installation accuracy control tooling. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a cone limiting plate installation precision control tooling.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A cone limit plate installation precision control tooling is designed, including a bottom ring plate, four first channel steels are fixedly installed on the upper surface of the bottom ring plate at equal intervals, a middle ring plate is commonly fixedly installed on the top of the first channel steels, second channel steels corresponding to the first channel steels are fixedly installed on the upper surface of the middle ring plate at equal intervals, an upper ring plate is commonly fixedly installed on the top of the second channel steels, an outer ring plate is sleeved on the outer side of the upper ring plate, the outer edge of the outer ring plate is located at the inner top of the outer cone, the outer edge of the bottom ring plate is located at the inner bottom of the outer cone, eight limit plates are welded at equal intervals on the inner lower part of the outer cone, and one side of the limit plate is in conflict with the bottom ring plate and the middle ring plate.

[0007] Preferably, lightening holes are provided at equal intervals in the middle of the outer ring plate.

[0008] The cone limit plate installation precision control tooling proposed in the utility model has the beneficial effect that the utility model can facilitate the installation of the limit plate and ensure the installation precision of the limit plate, and at the same time can effectively control the welding deformation of the outer cone during installation, greatly ensuring the qualified rate.

[0009] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0011] Figure 1 This is a schematic diagram of the structure of the cone limit plate installation precision control tooling proposed by the utility model;

[0012] Figure 2 It is a schematic diagram of the coordination structure between the outer vertebral body and the inner vertebral body;

[0013] Figure 3 This is a schematic diagram of the outer ring plate structure of the cone limit plate installation accuracy control tooling proposed by the utility model.

[0014] In the figure: bottom ring plate 1, first channel steel 2, middle ring plate 3, second channel steel 4, upper ring plate 5, outer ring plate 6. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] Reference Figure 1-3 The cone limit plate installation precision control tooling comprises a bottom ring plate 1, and four first channel steels 2 are fixedly installed on the upper surface of the bottom ring plate 1 at equal intervals. A middle ring plate 3 is fixedly installed on the top of the first channel steel 2. A second channel steel 4 corresponding to the first channel steel 2 is fixedly installed on the upper surface of the middle ring plate 3 at equal intervals. There are four first channel steels 2 and second channel steels 4, which can leave an effective space for the installation of the limit plate. An upper ring plate 5 is fixedly installed on the top of the second channel steel 4. An outer ring plate 6 is sleeved on the outer side of the upper ring plate 5. The outer ring plate 6 positions the top of the outer cone. The outer edge of the outer ring plate 6 is located at the inner top of the outer cone. The outer edge of the bottom ring plate 1 is located at the inner bottom of the outer cone. The bottom ring plate 1 positions the bottom end of the outer cone. Eight limit plates are welded at equal intervals on the inner lower part of the outer cone. One side of the limit plate conflicts with the bottom ring plate 1 and the middle ring plate 3, and the limit plate is positioned by the bottom ring plate 1 and the middle ring plate 3.

[0017] Lightening holes are provided at equal intervals in the middle of the outer ring plate 6. The provision of the lightening holes also facilitates the installation of the limit plate.

[0018] Working principle: When in use, place the outer cone on a horizontal working platform, place the tooling on the horizontal working platform, and at the same time, put the outer cone on the outside of the tooling to ensure that the upper and lower ports of the outer cone are parallel to the working platform, the axis of the outer cone is concentric with the axis of the tooling, and the upper and lower port surfaces of the outer cone are perpendicular to the axis of the tooling. The bottom ring plate 1 and the outer ring plate 6 realize the positioning of the lower and upper ports of the outer cone, draw the limit plate installation line on the side of the middle ring plate 3, assemble the limit plate according to the installation line, and spot weld the limit plate and the middle ring plate 3, and then weld the limit plate to the outer cone. After welding is completed, remove the tooling.

[0019] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0020] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A cone limit plate installation precision control tool, comprising a bottom ring plate (1), characterized in that: Four first channel steels (2) are fixedly installed at equal intervals on the upper surface of the bottom ring plate (1); a middle ring plate (3) is fixedly installed on the top of the first channel steels (2); second channel steels (4) corresponding to the first channel steels (2) are fixedly installed on the upper surface of the middle ring plate (3) at equal intervals; an upper ring plate (5) is fixedly installed on the top of the second channel steels (4); an outer ring plate (6) is sleeved on the outer side of the upper ring plate (5); the outer edge of the outer ring plate (6) is located at the inner top of the outer cone; the outer edge of the bottom ring plate (1) is located at the inner bottom of the outer cone; eight limit plates are welded at equal intervals on the inner lower part of the outer cone; one side of the limit plate contacts the bottom ring plate (1) and the middle ring plate (3).

2. The cone limit plate installation precision control tooling according to claim 1 is characterized in that: Lightening holes are provided at equal intervals in the middle of the outer ring plate (6).