Infrared heating pipe connection device

Abstract

An infrared heating tube pipe connection device includes a base, a welding mechanism is arranged in the middle of the base, driving mechanisms are symmetrically installed on the base on both sides of the welding mechanism, the driving mechanism includes a translation bracket, the translation bracket is slidably installed on the base, a clamping block for fixing the infrared heating tube lamp and a rotating driving device for driving the clamping block to drive the infrared heating tube lamp to rotate are also installed on the translation bracket, a fixing groove matched with the infrared heating tube lamp is arranged in the middle of the clamping block close to one side of the welding mechanism, a notch connected with the fixing groove is arranged on the clamping block in the middle of the fixing groove, a clamping plate is installed on the clamping block at the notch by bolts, and a clamping groove matched with the infrared heating tube lamp is arranged on the clamping plate. The utility model can perform pipe connection operation on the infrared heating tube, and at the same time, it can accurately control the accuracy and quality of the pipe connection to ensure the performance and service life of the infrared heating tube.

Description

Technical Field

[0001] The utility model relates to the technical field of infrared heating tube production, in particular to an infrared heating tube connecting pipe device. Background Art

[0002] Infrared heating tubes, as a device that relies on the principle of infrared radiation to achieve efficient and rapid heating, are very popular in modern industrial applications, and their energy-saving and environmental protection characteristics are particularly prominent. However, in the production process of infrared heating tubes, sometimes it is necessary to perform a takeover operation to better meet production needs. However, since infrared heating tubes are usually made of quartz, its high melting point characteristics make manual takeover extremely difficult.

[0003] Although there are some devices for quartz tube connection on the market, most of these devices are large and sophisticated models, which are not only expensive, but also in actual production environments, the demand for connecting infrared heating tubes is not always so frequent, so purchasing these large devices is not ideal in terms of cost performance.

[0004] Therefore, there is a lack of a simple and practical infrared heating pipe connecting device on the market, which can solve the above-mentioned problems in the prior art. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide an infrared heating tube connecting device which is simple, practical, convenient and reliable, and is convenient for connecting the infrared heating tube and has good connecting effect.

[0006] The technical problem to be solved by the utility model is achieved through the following technical solutions. The utility model is an infrared heating tube pipe device, including a base, a welding mechanism is arranged in the middle of the base, the welding mechanism includes an annular bracket vertically installed on the base and a plurality of welding guns installed on the base, and the nozzles of the welding guns are evenly distributed along the circumference of the annular bracket; driving mechanisms cooperating with infrared heating tube lamps are symmetrically installed on the bases on both sides of the welding mechanism, the driving mechanism includes a translation bracket and a horizontal driving device for driving the translation bracket to reciprocate on the base, the translation bracket is slidably installed on the base, a clamping block for placing and fixing the infrared heating tube lamp and a rotating driving device for driving the clamping block to drive the infrared heating tube lamp to rotate are also installed on the translation bracket, a fixing groove cooperating with the infrared heating tube lamp is arranged in the middle of the clamping block close to one side of the welding mechanism, a notch connected to the fixing groove is arranged on the clamping block in the middle of the fixing groove, a clamping plate is installed on the clamping block at the notch by bolts, and a clamping groove cooperating with the infrared heating tube lamp is arranged on the clamping plate.

[0007] The technical problem to be solved by the utility model can be further achieved through the following technical scheme. For the infrared heating tube connecting pipe device described above, 2-4 welding guns are provided, and the nozzles of the 2-4 welding guns are evenly distributed along the circumference of the annular bracket.

[0008] The technical problem to be solved by the present invention can also be further achieved through the following technical solutions. For the infrared heating pipe connecting pipe device described above, the welding gun is an oxy-hydrogen flame welding gun or a laser welding gun.

[0009] The technical problem to be solved by the present invention can also be further achieved through the following technical solutions. For the infrared heating tube connecting pipe device described above, a slider is installed at the bottom of the translation bracket, and a slide groove is provided on the base. The translation bracket is slidably installed on the base through the cooperation of the slider and the slide groove.

[0010] The technical problem to be solved by the utility model can also be further achieved through the following technical solutions. For the infrared heating tube connecting pipe device described above, the horizontal driving device is a cylinder, the cylinder is fixedly mounted on the base, and the translation bracket is fixedly connected to the piston rod of the cylinder.

[0011] The technical problem to be solved by the present invention can be further achieved through the following technical solutions. For the infrared heating pipe connecting pipe device described above, the clamping block is cylindrical and is rotatably mounted on the translation bracket through a bearing and a bearing seat.

[0012] The technical problem to be solved by the utility model can also be further achieved through the following technical solutions. For the infrared heating tube connecting pipe device described above, the rotating drive device is a motor, the motor is fixedly mounted on the base, a driving gear is fixedly mounted on the motor shaft of the motor, and a transmission gear meshing with the driving gear is also fixedly mounted on the clamping block.

[0013] The technical problem to be solved by the utility model can be further achieved through the following technical scheme. For the infrared heating tube connecting pipe device described above, rubber pads that cooperate with the infrared heating tube lamp are provided on the clamping block at the fixing groove and the clamping plate at the clamping groove.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. Convenient operation, safe and reliable

[0016] The utility model simplifies the operation steps of the infrared heating tube connection process. Workers only need to be responsible for the placement and fixation of the lamp tube, while the connection and heating processes are completed by the equipment. Manual operation only requires simple control operations, which not only improves the safety of operation, but also ensures the convenience of operation, making the manual connection operation of the infrared heating tube simpler and more efficient.

[0017] 2. Simple structure and cost optimization

[0018] The utility model pursues simplicity and practicality in design, abandons the complex structure commonly seen in large-scale mechanical equipment, not only reduces the manufacturing cost, but also reduces the difficulty of maintenance. This design significantly reduces the investment cost of the takeover device, saves costs for the enterprise, and improves economic benefits;

[0019] 3. Efficient heating and precise control

[0020] Through the unique annular welding bracket design, the utility model can quickly and evenly heat the infrared heating tube lamp, effectively shorten the heating time and improve production efficiency. At the same time, the device can also accurately control the accuracy and quality of the connecting pipe, ensuring that the infrared heating tube still maintains excellent performance and service life after the connecting pipe, meeting the user's demand for high-quality products. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A structural schematic diagram of the utility model;

[0022] Figure 2 This is a schematic diagram of the installation structure of the gun nozzle of the utility model. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Reference Figure 1-2 An infrared heating pipe connection device comprises a base 1, a welding mechanism is arranged in the middle of the base 1, the welding mechanism comprises an annular bracket 2 vertically mounted on the base 1 and a plurality of welding guns mounted on the base 1, and the nozzles 13 of the welding guns are evenly distributed along the circumference of the annular bracket 2;

[0025] Preferably, 2-4 welding guns are provided, and the nozzles 13 of the 2-4 welding guns are evenly distributed along the circumference of the annular bracket 2. Further preferably, the welding gun is an oxy-hydrogen flame welding gun or a laser welding gun.

[0026] A driving mechanism cooperating with the infrared heating tube lamp 7 is symmetrically installed on the base 1 on both sides of the welding mechanism, and the driving mechanism includes a translation bracket 3 and a horizontal driving device 4 for driving the translation bracket 3 to reciprocate on the base 1. The translation bracket 3 is slidably installed on the base 1, and a clamping block 8 for placing and fixing the infrared heating tube lamp 7 and a rotating driving device 9 for driving the clamping block 8 to drive the infrared heating tube lamp 7 to rotate are also installed on the translation bracket 3. The clamping block 8 is used to clamp and fix the infrared heating tube lamp 7, which is convenient for docking the infrared heating tube lamp 7 to perform the takeover operation. The rotating driving device 9 is used to drive the clamping block 8 to rotate, thereby driving the infrared heating tube lamp 7 to rotate. The horizontal driving device 4 is used to drive the translation bracket 3 to move horizontally, so as to drive the infrared heating tube lamp 7 to move horizontally through the clamping block 8, so that the infrared heating tube lamp 7 can be moved horizontally and rotated according to the actual takeover operation needs;

[0027] Preferably, a slider 5 is installed at the bottom of the translation bracket 3, and a slide groove 6 is provided on the base 1, and the translation bracket 3 is slidably installed on the base 1 through the slider 5 and the slide groove 6; the horizontal driving device 4 is a cylinder, the cylinder is fixedly installed on the base 1, and the translation bracket 3 is fixedly connected to the piston rod of the cylinder;

[0028] In order to facilitate the placement and fixation of the infrared heating tube lamp 7, a fixing groove 10 matching with the infrared heating tube lamp 7 is provided in the middle of the clamping block 8 near the side of the welding mechanism, and a notch 11 connected with the fixing groove 10 is provided on the clamping block 8 in the middle of the fixing groove 10. A clamping plate 12 is installed on the clamping block 8 at the notch 11 by bolts, and a clamping groove matching with the infrared heating tube lamp 7 is provided on the clamping plate 12. The fixing groove 10 is used for inserting one end of the infrared heating tube lamp 7, and the clamping plate 12 is used to be installed at the notch 11 after the infrared heating tube lamp 7 is inserted into the fixing groove 10, so as to realize the clamping and fixing of the infrared heating tube lamp 7 by using the clamping groove to cooperate with the fixing groove 10, thereby ensuring the reliability of the infrared heating tube lamp 7;

[0029] Preferably, the clamping block 8 is cylindrical and is rotatably mounted on the translation bracket 3 via bearings and bearing seats; the rotation driving device 9 is a motor, which is fixedly mounted on the base 1, and a driving gear is fixedly mounted on the motor shaft of the motor, and a transmission gear meshing with the driving gear is also fixedly mounted on the clamping block 8.

[0030] In actual use, rubber pads that match the infrared heating tube lamp 7 are provided on the clamping block 8 at the fixing groove 10 and the clamping plate 12 at the clamping groove, which can not only play a role of elastic protection for the infrared heating tube lamp 7, but also facilitate the use of its own elasticity to press the infrared heating tube lamp 7, thereby ensuring that the infrared heating tube lamp 7 is fixed more firmly and reliably.

[0031] The use process of the infrared heating tube connecting device provided by the utility model is as follows: first, a horizontal driving device is used to drive the translation bracket to translate to move away from the welding mechanism, so as to facilitate the installation of the infrared heating tube lamp, and then the infrared heating tube lamp is installed on the driving mechanisms on both sides of the welding mechanism respectively. Specifically, one end of the infrared heating tube lamp is first inserted into the fixing groove on the clamping block, and the other end of the infrared heating tube lamp is exposed, and then the clamping plate is used to be installed at the notch, and the infrared heating tube lamp is further clamped and fixed by the clamping groove, and then the horizontal driving device is used to drive the translation bracket to translate to move close to the welding mechanism, until the infrared heating tube lamps on both sides of the welding mechanism move to the annular bracket, and the ends of the infrared heating tube lamps on both sides are in contact and aligned with each other;

[0032] Then, turn on the welding gun, and use the nozzle to heat the butt joints of the infrared heating tube lamps on both sides until the infrared heating tube lamps at the butt joints are fused together. During this period, the rotating drive device can be used to drive the clamping block to drive the infrared heating tube lamp to rotate, so that the infrared heating tube lamps on both sides can rotate synchronously or in the opposite direction according to needs, or the infrared heating tube lamp on one side does not move and the infrared heating tube lamp on the other side rotates, so that the infrared heating tube lamps can be better evenly heated, melted, and butted, so as to realize the infrared heating tube take-over operation;

[0033] After the taking over operation is completed, the taking over of the infrared heating tube can be removed and subsequent processes such as cooling and polishing lamp operations can be carried out to make it meet the production requirements and ensure the performance and service life of the infrared heating tube.

Claims

1. An infrared heating pipe connecting device, characterized in that: It includes a base, a welding mechanism is arranged in the middle of the base, the welding mechanism includes an annular bracket vertically installed on the base and a plurality of welding guns installed on the base, and the nozzles of the welding guns are evenly distributed along the circumference of the annular bracket; driving mechanisms cooperating with the infrared heating tube lamp are symmetrically installed on the base on both sides of the welding mechanism, the driving mechanism includes a translation bracket and a horizontal driving device for driving the translation bracket to reciprocate on the base, the translation bracket is slidably installed on the base, and a clamping block for placing and fixing the infrared heating tube lamp and a rotating driving device for driving the clamping block to drive the infrared heating tube lamp to rotate are also installed on the translation bracket, a fixing groove cooperating with the infrared heating tube lamp is arranged in the middle of the clamping block close to one side of the welding mechanism, a notch connected with the fixing groove is arranged on the clamping block in the middle of the fixing groove, a clamping plate is installed on the clamping block at the notch by bolts, and a clamping groove cooperating with the infrared heating tube lamp is arranged on the clamping plate.

2. The infrared heating pipe connecting device according to claim 1, characterized in that: The number of welding guns is 2-4, and the nozzles of the 2-4 welding guns are evenly distributed along the circumference of the annular bracket.

3. The infrared heating pipe connecting device according to claim 1 or 2, characterized in that: The welding gun is an oxy-hydrogen flame welding gun or a laser welding gun.

4. The infrared heating pipe connecting device according to claim 1, characterized in that: A sliding block is installed at the bottom of the translation bracket, and a sliding groove is arranged on the base. The translation bracket is slidably installed on the base through the cooperation of the sliding block and the sliding groove.

5. The infrared heating pipe connecting device according to claim 1 or 4, characterized in that: The horizontal driving device is a cylinder, which is fixedly mounted on a base, and the translation bracket is fixedly connected to a piston rod of the cylinder.

6. The infrared heating pipe connecting device according to claim 1, characterized in that: The clamping block is cylindrical and is rotatably mounted on the translation bracket via a bearing and a bearing seat.

7. The infrared heating pipe connecting device according to claim 1 or 6, characterized in that: The rotary drive device is a motor, which is fixedly mounted on the base. A driving gear is fixedly sleeved on the motor shaft of the motor, and a transmission gear meshing with the driving gear is also fixedly sleeved on the clamping block.

8. The infrared heating pipe connecting device according to claim 1, characterized in that: Rubber pads matching with the infrared heating tube lamp are arranged on the clamping block at the fixing groove and the clamping plate at the clamping groove.

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