A dust-free production device for nail surface

By designing a dust-free production device on the surface of the iron nail with integrated vacuum cleaner and automated transmission system, the problem of dust pollution in the traditional production process is solved, efficient and automated iron nail production is achieved, and product quality and workers' healthy environment are improved.

CN222711756UActive Publication Date: 2025-04-04TIANJIN ZHONGMAO IND CO LTD
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Patent Information

Application Number
CN202421450514.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-04
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The lack of effective dust control measures in the production process of traditional iron nails has led to a large amount of dust generated in the surface treatment links such as grinding, affecting workers' health and product quality.

Method used

A dust-free production device on the surface of the iron nails that integrates the dust-cleaning device, grinding belt, placing frame, collection frame and other functional modules is designed to realize the automatic production and cleaning of the iron nails through the transmission system of the sprocket and tooth chain.

Benefits of technology

It realizes automation of the iron nail production process, reduces manual intervention, improves production efficiency and product quality, and ensures the cleanliness and shape consistency of the iron nail surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a dust-free production device for iron nail surfaces, belonging to the technical field of iron nail production. The dust-free production device for iron nail surfaces comprises a side column; a first side frame, the first side frame is fixedly connected to the side end of the side column, the side end of the first side frame is fixedly connected with a dust suction device, and the first side frame is connected with a grinding belt; a fixed seat, the fixed seat is fixedly connected to the front end of the first side frame, the side end of the fixed seat is fixedly connected with a second side frame, and one side end of the second side frame is fixedly connected with a placement frame. By integrating multiple functional modules, such as the dust suction device, the grinding belt, the placement frame, the collection frame, etc., an automated process for iron nail production is realized, from grinding to positioning, and then to collection, the entire process does not require frequent manual intervention, which greatly improves production efficiency. At the same time, through the transmission system of the sprocket and the toothed chain, the iron nails can move smoothly in the device, reducing manual operation and errors, and further improving the degree of production automation.
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Description

Technical Field

[0001] The utility model belongs to the technical field of iron nail production, and in particular relates to a dust-free production device for the surface of iron nails. Background Art

[0002] The patent background technology of the dust-free production device for nail surface mainly relates to a device that can effectively remove dust and impurities on the surface of nails to improve the surface quality of nails and meet higher requirements for industrial and construction uses. In the production process of nails, due to various reasons such as casting, transportation, storage, etc., impurities such as dust, rust, and oil stains often adhere to the surface of nails. These impurities not only affect the appearance of the nails, but also may affect their performance.

[0003] In the traditional nail production process, due to the lack of effective dust control measures, surface treatment links such as grinding will generate a large amount of dust, which not only affects the health of workers but also reduces the quality of products. Utility Model Content

[0004] The purpose of the utility model is to provide a dust-free production device for the surface of iron nails, aiming to solve the problem that in the traditional iron nail production process in the prior art, a large amount of dust will be generated in the surface treatment links such as grinding due to the lack of effective dust control measures, which not only affects the health of workers but also reduces the quality of products.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A dust-free production device for nail surfaces, comprising:

[0007] Jamb;

[0008] A first side frame, wherein the first side frame is fixedly connected to a side end of a side column, a dust collecting device is fixedly connected to the side end of the first side frame, and a grinding belt is connected to the first side frame;

[0009] A fixing seat, the fixing seat is fixedly connected to the front end of the first side frame, a side end of the fixing seat is fixedly connected to the second side frame, a one side end of the second side frame is fixedly connected to the placement frame, and the other side end of the second side frame is fixedly connected to the collection frame; and

[0010] The production mechanism includes a motor, a connecting rod, a sprocket, a toothed chain, a placement seat and an iron nail, wherein the motor is fixedly connected to the side end of the second side frame, the connecting rod is rotatably connected to the side end of the second side frame, the sprocket is fixedly connected to the side end of the connecting rod, the toothed chain is meshingly rotatably connected to the circumferential surface of the sprocket, the placement seat is fixedly connected to the circumferential surface of the placement seat, the iron nail is fixedly connected to the placement seat, and the motor is connected to the connecting rod.

[0011] As a preferred solution of the utility model, the side end of the side column is fixedly connected to an L-shaped plate, the lower end of the L-shaped plate is fixedly connected to a slide rail, the lower end of the slide rail is fixedly connected to a connecting plate, the lower end of the connecting plate is fixedly connected to a connecting seat, and the side end of the connecting seat is rotatably connected to a first shaping roller.

[0012] As a preferred solution of the utility model, the side end of the second side frame is connected to a second directional roller, and the second directional roller, the iron nail and the first directional roller match each other.

[0013] As a preferred solution of the utility model, the lower end of the side column is fixedly connected with a mounting seat.

[0014] As a preferred solution of the utility model, the lower end of the mounting seat is fixedly connected with a bottom plate.

[0015] As a preferred solution of the utility model, a column is fixedly connected to the lower end of the base plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. In this solution, the automation process of nail production is realized by integrating multiple functional modules, such as dust collection device, grinding belt, placement frame, collection frame, etc. From grinding to positioning, and then to collection, the whole process does not require frequent manual intervention, which greatly improves production efficiency. At the same time, through the transmission system of sprocket and tooth chain, the nails can move smoothly in the device, reducing manual operation and errors, and further improving the degree of production automation.

[0018] 2. In this solution, the use of a dust suction device can effectively remove dust and debris from the surface of the nail during the grinding process, ensuring the cleanliness of the surface of the nail. The coordinated use of the first shaping roller and the second orientation roller helps to ensure the consistency of the shape and direction of the nail and improve the standardization of the product. In addition, the design of the entire device takes into account easy cleaning and maintenance, which helps to keep the production environment clean, thereby further improving the surface treatment effect and quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 It is a three-dimensional diagram of the utility model;

[0021] Figure 2 It is an exploded view of the utility model;

[0022] Figure 3 For this utility model Figure 2 Enlarged view of the middle side frame;

[0023] Figure 4 For this utility model Figure 3 Exploded view of the center side frame.

[0024] In the figure: 1. bottom plate; 2. mounting seat; 3. side column; 4. L-shaped plate; 5. slide rail; 6. connecting plate; 7. connecting seat; 8. first shaping roller; 9. first side frame; 10. grinding belt; 11. dust suction device; 12. fixing seat; 13. second side frame; 14. placing frame; 15. collecting frame; 16. motor; 17. connecting rod; 18. sprocket; 19. tooth chain; 20. placing seat; 21. nail; 22. second directional roller; 23. column. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example 1

[0027] See also Figure 1-4 , the utility model provides the following technical solutions:

[0028] A dust-free production device for nail surfaces, comprising:

[0029] Jamb 3;

[0030] A first side frame 9, the first side frame 9 is fixedly connected to the side end of the side column 3, a dust collecting device 11 is fixedly connected to the side end of the first side frame 9, and a grinding belt 10 is connected to the first side frame 9;

[0031] A fixing seat 12, the fixing seat 12 is fixedly connected to the front end of the first side frame 9, a side end of the fixing seat 12 is fixedly connected to the second side frame 13, a side end of the second side frame 13 is fixedly connected to the placement frame 14, and the other side end of the second side frame 13 is fixedly connected to the collection frame 15; and

[0032] The production mechanism includes a motor 16, a connecting rod 17, a sprocket 18, a toothed chain 19, a placement seat 20 and an iron nail 21. The motor 16 is fixedly connected to the side end of the second side frame 13, the connecting rod 17 is rotatably connected to the side end of the second side frame 13, the sprocket 18 is fixedly connected to the side end of the connecting rod 17, the toothed chain 19 is meshingly rotatably connected to the circumferential surface of the sprocket 18, the placement seat 20 is fixedly connected to the circumferential surface of the placement seat 20, the iron nail 21 is fixedly connected to the placement seat 20, and the motor 16 is connected to the connecting rod 17.

[0033] In a specific embodiment of the utility model, the side column 3 is used to support the structure of the entire device. The first side frame 9 is fixedly connected to the side end of the side column 3, and a dust suction device 11 and a grinding belt 10 are connected thereto. The dust suction device 11 is used to absorb dust generated during the production process, and the grinding belt 10 is used to grind the iron nails. The fixed seat 12 is fixedly connected to the front end of the first side frame 9, and a second side frame 13 is connected to its side end. A placement frame 14 is connected to one side end of the second side frame 13 for placing the iron nails to be processed; and a collection frame 15 is connected to the other side end for collecting the processed iron nails. The production mechanism includes a motor 16, a connecting rod 17, a sprocket 18, a toothed chain 19, a placement seat 20 and an iron nail 21. The motor 16 is fixedly connected to the side end of the second side frame 13, and the toothed chain 19 is driven to mesh and rotate through the rotation of the connecting rod 17 and the sprocket 18, thereby driving the placement seat 20 and the iron nail 21 to rotate, thereby realizing the grinding of the iron nail. During the production of nails, the nails 21 are placed on the placement seat 20, which is connected to the motor 16 via the connecting rod 17 and the sprocket 18. When the motor 16 is started, the connecting rod 17 and the sprocket 18 rotate to drive the toothed chain 19 to mesh and rotate, thereby driving the placement seat 20 and the nails 21 to rotate. At the same time, the grinding belt 10 grinds the rotating nails 21, and the generated dust is absorbed by the dust collection device 11. After grinding, the nails 21 are delivered to the collection frame 15 through the rotation of the placement seat 20, realizing dust-free production.

[0034] For details, please refer to Figure 2-Figure 4 The side end of the side column 3 is fixedly connected to an L-shaped plate 4, the lower end of the L-shaped plate 4 is fixedly connected to a slide rail 5, the lower end of the slide rail 5 is fixedly connected to a connecting plate 6, the lower end of the connecting plate 6 is fixedly connected to a connecting seat 7, and the side end of the connecting seat 7 is rotatably connected to a first shaping roller 8.

[0035] In this embodiment: the side end of the side column 3 is fixedly connected with an L-shaped plate 4. This structural design helps to increase the stability and space utilization efficiency of the equipment. The lower end of the L-shaped plate 4 is fixedly connected with a slide rail 5, which is used to guide the smooth movement of the moving parts. The lower end of the slide rail 5 is fixedly connected with a connecting plate 6, which can serve as a connecting medium between different components to provide a stable connection. The lower end of the connecting plate 6 is fixedly connected with a connecting seat 7, and the function of the connecting seat 7 is to provide a fixed point for connection with subsequent components. In this embodiment, the side end of the connecting seat 7 is rotatably connected with a first shaping roller 8. The function of the first shaping roller 8 is to fix the shape of the iron nail or further process it to ensure that the shape and size of the iron nail meet the production requirements. Through this layout, the iron nail can move smoothly between the components during the production process, while maintaining the stability and efficiency of the entire device. The addition of the first shaping roller 8 enables the iron nail to be further confirmed in shape after being processed by the grinding belt 10, thereby improving the quality and consistency of the product.

[0036] For details, please refer to Figure 2-Figure 4 The side end of the second side frame 13 is connected to a second orientation roller 22 , and the second orientation roller 22 , the iron nail 21 and the first shaping roller 8 match each other.

[0037] In this embodiment: the side end of the second side frame 13 is connected with a second orientation roller 22, which increases the precision and control of the production device during the processing of the iron nail 21. The second orientation roller 22, the iron nail 21 and the first shaping roller 8 are matched, which means that these components are matched with each other in size, shape and function to ensure that the iron nail can pass through each stage smoothly during the production process and obtain the correct shape and size. The role of the second orientation roller 22 may be to further ensure the orientation of the iron nail, or to perform the final shape confirmation after the iron nail passes through the grinding belt 10. This design helps to improve the quality of the iron nail and reduce the quality problems caused by the deviation or deformation of the iron nail during the production process. Through this matching design, the iron nail 21 can be processed more accurately when passing through the second orientation roller 22, ensuring that the final shape and size of the iron nail meet the predetermined standards. This not only improves the quality of the product, but also improves production efficiency.

[0038] For details, please refer to Figure 2 The lower end of the side column 3 is fixedly connected with the mounting seat 2.

[0039] In this embodiment, the lower end of the side column 3 is fixedly connected with a mounting base 2. The mounting base 2 is used to provide a fixing point so that the side column 3 can be firmly mounted on the basic structure or the ground of the equipment. This design helps to increase the stability and durability of the entire device, ensuring that there will be no unnecessary shaking or movement during long-term operation.

[0040] For details, please refer to Figure 2The lower end of the mounting seat 2 is fixedly connected to the base plate 1.

[0041] In this embodiment, the function of the bottom plate 1 is to ensure the stability and levelness of the dust-free production device on the entire surface of the nails. Since the bottom plate 1 is connected to the ground or the equipment infrastructure, it can absorb the unevenness of the ground, thereby reducing the vibration and shaking of the device during operation. This helps to maintain the stability of the production process, improve production efficiency, and ensure the quality and consistency of the nails.

[0042] For details, please refer to Figure 1 and Figure 2 A column 23 is fixedly connected to the lower end of the base plate 1.

[0043] In this embodiment, the function of the column 23 is to provide additional support and enhance the stability of the base plate 1. The column 23 can be connected to the base plate 1 by welding, bolting or other appropriate fixing methods to ensure its stability during the production process. This design helps to withstand various forces generated by the device during operation and transfer them to the ground or the basic structure of the equipment.

[0044] The working principle and use process of the utility model are as follows: first, ensure that the bottom plate 1 is firmly installed on the ground, and the lower end of the bottom plate 1 is fixedly connected with a column 23 to provide stable support for the entire device. The lower end of the side column 3 is fixedly connected to the mounting seat 2 to ensure that the side column 3 is stably installed on the bottom plate 1. The L-shaped plate 4 is fixedly connected to the side end of the side column 3, and the lower end of the L-shaped plate 4 is fixedly connected to the slide rail 5. Ensure that the lower end of the slide rail 5 is fixedly connected with a connecting plate 6, and the lower end of the connecting plate 6 is fixedly connected with a connecting seat 7. The first shaping roller 8 is rotatably connected to the side end of the connecting seat 7 to fix the shape or process the iron nail 21. Check whether the connection of each component is firm to ensure the overall stability of the device. Adjust the position of the slide rail 5 and the first shaping roller 8 to adapt to iron nails 21 of different sizes and shapes. Ensure that the side end of the second side frame 13 is connected with a second directional roller 22, and matches the iron nail 21 and the first directional roller 8 to ensure that the iron nail 21 passes through each stage smoothly during the production process. The iron nail 21 is placed in the device, and the iron nail 21 is fixed in shape or processed by the first shaping roller 8. After passing through the first orientation roller 8, the iron nail 21 enters the second orientation roller 22 for further orientation. The cooperation between the second orientation roller 22, the connecting plate 6 and the connecting seat 7 ensures that the iron nail 21 maintains the correct direction and position during the production process.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A dust-free production device for nail surfaces, characterized in that: include: Side columns (3); A first side frame (9), the first side frame (9) being fixedly connected to a side end of the side column (3), a dust collecting device (11) being fixedly connected to the side end of the first side frame (9), and a grinding belt (10) being connected to the first side frame (9); A fixed seat (12), the fixed seat (12) is fixedly connected to the front end of the first side frame (9), a side end of the fixed seat (12) is fixedly connected to a second side frame (13), one side end of the second side frame (13) is fixedly connected to a placement frame (14), and the other side end of the second side frame (13) is fixedly connected to a collection frame (15); and A production mechanism, the production mechanism comprising a motor (16), a connecting rod (17), a sprocket (18), a toothed chain (19), a placement seat (20) and an iron nail (21), the motor (16) being fixedly connected to the side end of a second side frame (13), the connecting rod (17) being rotationally connected to the side end of the second side frame (13), the sprocket (18) being fixedly connected to the side end of the connecting rod (17), the toothed chain (19) being meshingly rotationally connected to the circumferential surface of the sprocket (18), the placement seat (20) being fixedly connected to the circumferential surface of the placement seat (20), the iron nail (21) being fixedly connected to the placement seat (20), and the motor (16) being connected to the connecting rod (17).

2. The device for producing nail surfaces without dust according to claim 1, characterized in that: The side end of the side column (3) is fixedly connected to an L-shaped plate (4), the lower end of the L-shaped plate (4) is fixedly connected to a slide rail (5), the lower end of the slide rail (5) is fixedly connected to a connecting plate (6), the lower end of the connecting plate (6) is fixedly connected to a connecting seat (7), and the side end of the connecting seat (7) is rotatably connected to a first shaping roller (8).

3. The device for producing nail surfaces without dust according to claim 2, characterized in that: The side end of the second side frame (13) is connected to a second orientation roller (22), and the second orientation roller (22), the iron nail (21) and the first shaping roller (8) are matched.

4. The device for producing nail surfaces without dust according to claim 3, characterized in that: The lower end of the side column (3) is fixedly connected to a mounting seat (2).

5. The device for producing nail surfaces without dust according to claim 4, characterized in that: The lower end of the mounting seat (2) is fixedly connected to a bottom plate (1).

6. The device for producing nail surfaces without dust according to claim 5, characterized in that: The lower end of the base plate (1) is fixedly connected to a column (23).